Automatic equipment for taking trays, loading batteries into trays and stacking turnover trays

Abstract

The utility model provides automatic tray taking, battery tray loading and turnover tray stacking equipment which comprises a turnover tray feeding mechanism, a turnover tray rotating mechanism, a battery tray loading mechanism, a turnover tray horizontal resetting mechanism and a turnover tray discharging mechanism. The turnover disc feeding mechanism comprises a feeding transverse moving motor, a feeding longitudinal moving motor, a material taking clamping jaw and a material taking air cylinder for driving the material taking clamping jaw to move and clamp empty turnover discs, the turnover disc rotating mechanism comprises a pull rod air cylinder and a rotating push rod, the battery loading mechanism pushes batteries into the turnover discs, and the turnover disc horizontal resetting mechanism comprises a resetting air cylinder and a resetting block. The turnover disc discharging mechanism clamps the turnover discs filled with the batteries and moves the turnover discs to a discharging area to be stacked. According to the automatic tray taking, battery tray loading and turnover tray stacking equipment, automation of the whole process of feeding, rotating to the vertical state, battery tray loading, rotating resetting to the horizontal placement state and discharging stacking of the turnover trays is achieved, manual participation is greatly reduced, the production efficiency of battery tray loading and transferring is improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of battery production and relates to automatic equipment for taking trays, loading batteries onto trays and stacking turnover trays. Background Art

[0002] In the process from battery production to shipment, many processes involve the problem of loading batteries into the turnover tray. After the batteries are loaded, they are easy to turn around and transport to the next process. At present, the battery factory adopts the method of manual loading, which not only affects the production efficiency of the battery, but also increases the labor cost. In response to this situation, an automatic battery box loading device has appeared on the market, such as the automatic battery box loading device described in the Chinese patent application number: "201420425811.1". The specific structure of the automatic battery box loading device is as follows: it includes a frame, a driving mechanism installed on the frame to position and drive the battery box to move in the vertical direction, a track installed on one side of the frame for the battery to be transferred to the front of the driving mechanism, and a pushing mechanism for pushing the battery into the battery box on the driving mechanism. The pushing mechanism is installed on the frame and is located on the outside of the track away from the driving mechanism; the driving mechanism on the frame positions and drives the battery box to move up and down, and the battery is transferred to the front of the driving mechanism through the track. The battery is pushed into the battery box by the pushing mechanism to complete the automatic loading of the battery. In the above structure, the battery box is always placed vertically, including the state in which the battery box is still placed vertically after the batteries are installed. Therefore, the steps of vertically placing the horizontally stacked battery boxes on the drive mechanism and the steps of placing the battery boxes with batteries horizontally and taking them out and stacking them are all done manually, with a high degree of manual participation and a low degree of automation, and the improvement in production efficiency is not obvious. Summary of the invention

[0003] The utility model aims to solve the above problems existing in the prior art and provides an automated equipment for taking trays, loading batteries and stacking turnover trays, which can improve the production efficiency of battery loading and transportation.

[0004] The purpose of the utility model can be achieved through the following technical solutions: tray picking, battery tray loading and turnover tray stacking automation equipment, including a frame and a turnover tray loading mechanism, a turnover tray rotating mechanism, a battery tray loading mechanism, a turnover tray horizontal reset mechanism, and a turnover tray unloading mechanism installed on the frame. The turnover tray loading mechanism includes a loading transverse movement motor, a loading longitudinal movement motor, a material picking clamp and a material picking cylinder that drives the material picking clamp to move and clamp an empty turnover tray. The loading transverse movement motor and the loading longitudinal movement motor drive the empty turnover tray clamped by the material picking clamp to move to the turnover tray rotating mechanism. The turnover tray The rotating mechanism includes a pull rod cylinder and a rotating push rod. The pull rod cylinder drives the rotating push rod to rotate, and the rotating push rod drives the empty turnover tray to rotate to a vertical state. The battery loading mechanism pushes the battery into the turnover tray and drives the turnover tray filled with batteries to move to the turnover tray horizontal reset mechanism. The turnover tray horizontal reset mechanism includes a reset cylinder and a reset block. The turnover tray filled with batteries is located on the reset block. The reset cylinder drives the reset block and the turnover tray on the reset block to rotate to a horizontal position. The turnover tray unloading mechanism clamps the turnover tray filled with batteries and moves it to the unloading area for stacking.

[0005] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, the turnover tray rotating mechanism also includes two guide blocks and a first rotating rod hinged on the frame, the two guide blocks are installed on the top of the frame and are spaced apart, the guide blocks include a horizontal section and an arc-shaped guide section, the turnover tray feeding mechanism allows the turnover tray to be placed flat on the horizontal section, the rotating push rod is located between the two guide blocks, and the rotating push rod includes a pushing portion, a connecting portion and a fixing portion located between the pushing portion and the connecting portion, The pushing part and the connecting part are both inclinedly arranged, the pushing part is located below the turntable and above the connecting part, and the end of the pushing part extends out of the bottom of the turntable, the fixing part is sleeved and fixed on the first rotating rod, the pull rod cylinder is installed on the frame, the piston rod of the pull rod cylinder is connected to the end of the connecting part, the piston rod of the pull rod cylinder is extended, the connecting part drives the first rotating rod and the pushing part to rotate synchronously, the pushing part contacts the turntable and drives the turntable to rotate synchronously, so that the turntable rotates to a vertical state.

[0006] In the above-mentioned tray retrieval, battery loading and turnover tray palletizing automated equipment, the turnover tray horizontal reset mechanism also includes a pushing trough and a pushing cylinder. The pushing trough is located below the battery loading mechanism, and the battery loading mechanism drives the turnover tray filled with batteries to move down into the pushing trough. The pushing cylinder is installed below the pushing trough, and a pushing plate is installed on the piston rod of the pushing cylinder. The bottom of the pushing trough is formed with a pushing notch, and the top of the pushing plate is inserted into the pushing notch and can move in the pushing notch.

[0007] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, the reset block is approximately L-shaped, the reset block is arranged close to the pushing trough, the pushing cylinder drives the pushing plate to move, and the pushing plate drives the turnover tray in the pushing trough to move into the reset block, a rotating connecting block is installed on the side of the reset block, a second rotating rod is hinged on the frame, the end of the rotating connecting block is sleeved and fixed on the second rotating rod, the reset cylinder is installed on the frame, the piston rod of the reset cylinder is connected to the rotating connecting block, the piston rod of the reset cylinder is shortened, the rotating connecting block, the second rotating rod, the reset block and the turnover tray on the reset block are driven to rotate until the turnover tray rotates to a horizontal state.

[0008] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, a limit cylinder is also installed on the side of the reset block, and the limit block is connected to the limit cylinder. When the push plate drives the turnover tray to move into the reset block, the limit cylinder drives the limit block to move, and the limit block contacts the side of the turnover tray and positions the turnover tray.

[0009] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, a transparent second baffle is fixed on the frame, the second baffle is located on the front side of the reset block, a rotation limit block is installed on the reset block, the end of the rotation limit block is hinged to a limit bearing, when the reset block rotates until the limit bearing contacts the second baffle, the reset block stops rotating.

[0010] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, a transparent first baffle is fixed to the outer trough wall of the pushing trough.

[0011] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automation equipment, the turnover tray loading mechanism also includes a loading mounting plate, the loading transverse movement motor drives the loading longitudinal movement motor to move transversely, and the loading longitudinal movement motor drives the loading mounting plate to move longitudinally, the material picking clamps are provided with an even number, and the even number of the material picking clamps are arranged opposite to each other on both sides of the loading mounting plate, the material picking cylinder is installed on the loading mounting plate and connected to the material picking clamps, the material picking cylinder drives the material picking clamps located on both sides of the loading mounting plate to move relative to or away from each other, the bottom of the material picking clamp is provided with a protrusion, the protrusion makes the material picking clamp L-shaped, and the top of the turnover tray is provided with a flange, and the material picking cylinder drives the material picking clamp to move so that the protrusion is located under the flange and clamps the empty turnover tray.

[0012] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, the structure of the turnover tray unloading mechanism is the same as the structure of the turnover tray loading mechanism.

[0013] The transmission gear of the present invention is connected with the gear of the first gear to the transmission gear of the first gear and the gear of the first gear to the transmission gear of the first gear.

[0014] In the above-mentioned tray retrieval, battery tray loading and turnover tray palletizing automated equipment, the battery tray loading mechanism includes a tray loading moving motor installed on the frame for positioning and driving the turnover tray to move in the vertical direction, a track installed on one side of the frame for conveying the batteries to the front of the turnover tray, and a pushing cylinder for pushing the batteries into the turnover tray.

[0015] Compared with the prior art, the present invention has a turntable loading mechanism in which the empty turntable is clamped and placed on the top of the turntable rotating mechanism. The turntable rotating mechanism drives the empty turntable to rotate so that it changes from a horizontal position to a vertical position. The battery loading mechanism pushes the batteries into the turntable. After the turntable is full of batteries, the turntable horizontal resetting mechanism drives the turntable to move and rotate it from a vertical position to a horizontal position. The turntable unloading mechanism clamps the turntable with batteries and moves it to the unloading area and stacks them neatly, thus realizing the automation of the entire process of loading the turntable, rotating to a vertical position, loading batteries, rotating and resetting to a horizontal position, unloading and palletizing, greatly reducing manual participation, improving the production efficiency of battery loading and transportation, and reducing labor costs. A first baffle and a second baffle are provided to prevent the batteries in the turntable from falling out, and the transparent first baffle and second baffle are convenient for observing whether the turntable is full of batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the automatic equipment for taking trays, loading batteries onto trays and stacking turnover trays.

[0017] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0018] Figure 3 It is a three-dimensional structural schematic diagram of some structures in the automatic equipment for taking trays, loading batteries and stacking turnover trays.

[0019] In the figure, 1, frame; 2, feeding mechanism of the rotating disk; 21, feeding transverse movement motor; 22, feeding longitudinal movement motor; 23, feeding mounting plate; 24, feeding cylinder; 25, feeding jaw; 26, bump; 27, feeding top plate; 28, first rack; 29, moving back plate; 210, first gear; 211, moving slider; 3, rotating mechanism of the rotating disk; 31, pull rod cylinder; 32, rotating push rod; 321, pushing part; 322, Connecting part; 33. First rotating rod; 34. Guide block; 4. Battery loading mechanism; 5. Horizontal resetting mechanism of the turntable; 51. Pushing trough; 52. Pushing cylinder; 53. Resetting cylinder; 54. Pushing plate; 55. Resetting block; 56. Rotating connecting block; 57. Second rotating rod; 58. Limiting cylinder; 59. Limiting block; 510. First baffle; 511. Second baffle; 512. Rotating limiting block; 6. Turntable unloading mechanism. DETAILED DESCRIPTION

[0020] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0021] like Figure 1-3 As shown, the automatic equipment for taking out trays, loading batteries and stacking pallets of turnover trays includes a frame 1 and a turnover tray loading mechanism 2, a turnover tray rotating mechanism 3, a battery loading mechanism 4, a turnover tray horizontal reset mechanism 5, and a turnover tray unloading mechanism 6 installed on the frame 1. The turnover tray loading mechanism 2 clamps the empty turnover tray and places it on the top of the turnover tray rotating mechanism 3, the turnover tray rotating mechanism 3 drives the empty turnover tray to rotate so that it changes from a horizontal position to a vertical position, the battery loading mechanism 4 pushes the battery into the turnover tray and drives the turnover tray filled with batteries to move to the turnover tray horizontal reset mechanism 5, the turnover tray horizontal reset mechanism 5 drives the turnover tray filled with batteries to move and rotate it from a vertical position to a horizontal position, and the turnover tray unloading mechanism 6 clamps the turnover tray filled with batteries and moves it to the unloading area for stacking.

[0022] In the above technical solution: the rotating disk feeding mechanism 2 includes a feeding transverse movement motor 21, a feeding longitudinal movement motor 22, a feeding mounting plate 23, a material picking clamp 25 and a material picking cylinder 24. The feeding transverse movement motor 21 drives the feeding longitudinal movement motor 22 to move transversely, and the feeding longitudinal movement motor 22 drives the feeding mounting plate 23 to move longitudinally. There are four material picking clamps 25, and the four material picking clamps 25 are arranged opposite to each other on both sides of the feeding mounting plate 23. The material picking cylinder 24 is installed on the feeding mounting plate 23 and connected to the material picking clamp 25. The material picking cylinder 24 drives the material picking clamps 25 located on both sides of the feeding mounting plate 23 to move relative to each other or move in opposite directions. The bottom of the material picking clamp 25 is provided with a protrusion 26, and the protrusion 26 makes the material picking clamp 25 L-shaped. Several empty turntables waiting for loading are stacked below the turntable loading mechanism 2. A flange is formed on the top of the turntable. The pick-up cylinder 24 drives the pick-up clamp 25 to move so that the protrusion 26 is located below the flange and clamps the empty turntable. When the loading longitudinal motor 22 drives the pick-up clamp 25 to move upward, the protrusion 26 hooks out of the flange and drives the turntable to move synchronously. The loading transverse motor 21 and the loading longitudinal motor 22 drive the empty turntable clamped by the pick-up clamp 25 to move to the top of the turntable rotating mechanism 3. The pick-up cylinder 24 drives the protrusion 26 to disengage from the flange to complete the loading of the empty turntable.

[0023] In the above technical solution: the turntable feeding mechanism 2 includes a feeding top plate 27 installed on the top of the frame 1, and a first rack 28 is installed on the feeding top plate 27. The turntable feeding mechanism 2 also includes a moving back plate 29 slidably installed on the feeding top plate 27, and the feeding transverse movement motor 21 is installed on the moving back plate 29. The output shaft of the feeding transverse movement motor 21 is installed with a first gear 210, and the first gear 210 is meshed with the first rack 28. When the feeding transverse movement motor 21 drives the first gear 210 to rotate, the first gear 210 moves transversely relative to the first rack 28, thereby realizing the transverse movement of the moving back plate 29. A moving slider 211 is slidably set on the moving back plate 29, and the feeding mounting plate 23 is installed at the bottom of the moving slider 211. A second rack is provided on the side of the movable slider 211, and a second gear is meshed on the second rack. The loading longitudinal movement motor 22 is fixed on the movable back plate 29. The loading longitudinal movement motor 22 drives the second gear to rotate, and the second rack moves up and down relative to the second gear and the movable back plate 29, thereby realizing the up and down movement of the movable slider 211 and the loading mounting plate 23.

[0024] In the above technical solution: Figure 3As shown, the turnover plate rotating mechanism 3 includes a pull rod cylinder 31, a rotating push rod 32, two guide blocks 34 and a first rotating rod 33 hinged on the frame 1. The two guide blocks 34 are installed on the top of the frame 1 and are arranged at a distance between the two guide blocks 34. The guide block 34 includes a horizontal section and an arc-shaped guide section, and the turnover plate feeding mechanism 2 makes the turnover plate flat on the horizontal section. There are two rotating push rods 32, and the two rotating push rods 32 are located between the two guide blocks 34. The rotating push rod 32 includes a pushing part 321, a connecting part 322 and a fixing part located between the pushing part 321 and the connecting part 322. The pushing part 321 and the connecting part 322 are both inclined. The pushing part 321 is located below the turnover plate and above the connecting part 322, and the end of the pushing part 321 extends out of the bottom of the turnover plate. The rotating push rod 32 is fixed on the first rotating rod 33, and specifically, the fixing part is sleeved and fixed on the first rotating rod 33. The tie rod cylinder 31 is installed on the frame 1, and the piston rod of the tie rod cylinder 31 is connected to the end of the connecting part 322. Figure 3 The connecting piece between the piston rod of the tie rod cylinder 31 and the connecting part 322 is omitted. The piston rod of the tie rod cylinder 31 is extended, and the connecting part 322 drives the first rotating rod 33 and the pushing part 321 to rotate synchronously. The pushing part 321 contacts the turnover plate and drives the turnover plate to rotate synchronously. During the rotation of the turnover plate, it is guided by the arc-shaped guide section on the guide block 34, and the turnover plate finally rotates to a vertical state. The frame is also provided with a back plate covering the tie rod cylinder 31, the rotating push rod 32 and other structures. Figure 3 The back plate is omitted.

[0025] In the above technical solution: the structure of the battery loading mechanism 4 is basically the same as the structure in the patent with patent number "201420425811.1" and name "Battery Automatic Packing Equipment". It includes a loading moving motor 41 installed on the frame 1 to position and drive the turnover plate to move in the vertical direction, a track 42 installed on one side of the frame 1 for conveying the batteries to the front of the turnover plate, and a pushing cylinder 43 for pushing the batteries into the turnover plate. The loading moving motor 41 positions and drives the turnover plate to move downward, and the batteries are conveyed to the front of the turnover plate through the track. The batteries are pushed into the turnover plate by the pushing cylinder 43 to complete the automatic loading of the batteries, thereby realizing the automatic loading of batteries, improving production efficiency and reducing labor costs. The loading moving motor 41 is driven by gears and synchronous belts. Figure 3 The timing belt is omitted.

[0026] In the above technical solution: the horizontal resetting mechanism 5 for the rotating disk includes a pushing groove 51, a pushing cylinder 52, a resetting cylinder 53 and a resetting block 55. The pushing groove 51 is located below the battery loading mechanism 4, and the battery loading mechanism 4 drives the rotating disk filled with batteries to move down into the pushing groove 51. The pushing cylinder 52 is installed below the pushing groove 51, and a pushing plate 54 is installed on the piston rod of the pushing cylinder 52. The bottom of the pushing groove 51 is formed with a pushing notch, and the top of the pushing plate 54 is inserted into the pushing notch and can move in the pushing notch.

[0027] In the above technical solution: the reset block 55 is approximately L-shaped, and the reset block 55 is set close to the push groove 51. The push cylinder 52 drives the push plate 54 to move, and the push plate 54 drives the turnover plate in the push groove 51 to move into the reset block 55. A rotating connection block 56 is installed on the side of the reset block 55, and a second rotating rod 57 is hinged on the frame 1. The end of the rotating connection block 56 is sleeved and fixed on the second rotating rod 57. The reset cylinder 53 is installed on the frame 1, and the piston rod of the reset cylinder 53 is connected to the rotating connection block 56. The piston rod of the reset cylinder 53 is shortened, and the rotating connection block 56, the second rotating rod 57, the reset block 55 and the turnover plate on the reset block 55 are driven to rotate until the turnover plate rotates to a horizontal state.

[0028] In the above technical solution: a limit cylinder 58 is also installed on the side of the reset block 55, and a limit block 59 is connected to the limit cylinder 58. When the push plate 54 drives the turntable to move into the reset block 55, the limit cylinder 58 drives the limit block 59 to move. The limit block 59 contacts the side of the turntable and positions the turntable to prevent the turntable from moving relative to the reset block 55 during rotation.

[0029] In the above technical solution: a transparent first baffle 510 is fixed to the outer groove wall of the pushing groove 51, and the first baffle 510 can prevent the batteries in the turnover plate in the pushing groove 51 from falling out. At the same time, it can be observed through the transparent first baffle 510 whether the turnover plate is full of batteries.

[0030] In the above technical solution: a transparent second baffle 511 is fixed on the frame 1, and the second baffle 511 is located at the front side of the reset block 55. The second baffle 511 prevents the batteries in the turnover plate on the reset block 55 from falling out, and at the same time, it can be observed whether the turnover plate is full of batteries through the transparent second baffle 511. A rotation limit block 512 is installed on the reset block 55, and a limit bearing is hinged at the end of the rotation limit block 512. When the reset block 55 rotates until the limit bearing contacts the second baffle 511, the reset block 55 stops rotating, and the limit bearing ensures that there is always space between the reset block 55 and the second baffle 511 for the turnover plate to enter.

[0031] In the above technical solution: the structure of the turntable unloading mechanism 6 is the same as the structure of the turntable loading mechanism 2.

[0032] The working process of the utility model is as follows: the material taking cylinder 24 in the turnover plate feeding mechanism 2 drives the material taking claw 25 to move so that the protrusion 26 is located below the flange to clamp the empty turnover plate, and the material loading transverse movement motor 21 and the material loading longitudinal movement motor 22 drive the empty turnover plate to move to the horizontal section of the guide block 34 to complete the empty turnover plate loading. The piston rod of the pull rod cylinder 31 is extended, and the connecting part 322 of the rotating push rod 32 drives the pushing part 321 and the first rotating rod 33 to rotate synchronously. The pushing part 321 contacts the turnover plate and drives the turnover plate to rotate synchronously. During the rotation of the turnover plate, it is guided by the arc-shaped guide section on the guide block 34, and the turnover plate finally rotates to a vertical state. The loading plate moving motor 41 positions and drives the turnover plate to move downward, and the battery is transmitted to the front of the turnover plate through the track. The battery is pushed into the turnover plate by the pushing cylinder 43 to complete the automatic loading of the battery. The battery loading mechanism 4 drives the turnover tray filled with batteries to move down to the pushing groove 51, the pushing cylinder 52 drives the pushing plate 54 to move, and the pushing plate 54 drives the turnover tray in the pushing groove 51 to move into the reset block 55, the piston rod of the reset cylinder 53 is shortened, and the rotating connection block 56, the second rotating rod 57, the reset block 55 and the turnover tray on the reset block 55 are driven to rotate until the turnover tray rotates to a horizontal position. The turnover tray unloading mechanism 6 clamps the turnover tray in a horizontal state and drives the turnover tray to move to the unloading area to stack neatly.

[0033] In the present automated equipment for taking trays, loading batteries and stacking trays, the tray loading mechanism 2 clamps the empty tray and places it on the top of the tray rotating mechanism 3. The tray rotating mechanism 3 drives the empty tray to rotate so that it changes from a horizontal position to a vertical position. The battery loading mechanism 4 pushes the battery into the tray. After the tray is full of batteries, the tray horizontal resetting mechanism 5 drives the tray to move and rotate it from a vertical position to a horizontal position. The tray unloading mechanism 6 clamps the tray with batteries and moves it to the unloading area and stacks them neatly, thus automating the entire process of loading the tray, rotating to a vertical position, loading batteries, rotating and resetting to a horizontal position, unloading and stacking. This greatly reduces manual participation, improves the production efficiency of battery loading and transportation, and reduces labor costs. A first baffle 510 and a second baffle 511 are provided to prevent the batteries in the tray from falling out. At the same time, the transparent first baffle 510 and the second baffle 511 make it easy to observe whether the tray is full of batteries.

[0034] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0035] Although this article uses more terms such as the frame 1; the turntable loading mechanism 2; the loading transverse movement motor 21; the loading longitudinal movement motor 22; the loading mounting plate 23; the material picking cylinder 24; the material picking claw 25; the protrusion 26; the loading top plate 27; the first rack 28; the moving back plate 29; the first gear 210; the moving slider 211; the turntable rotating mechanism 3; the pull rod cylinder 31; the rotating push rod 32; the pushing part 321; the connecting part 322; the first rotating rod 33; the guide block 34; the battery loading mechanism 4; the turntable horizontal reset mechanism 5; the pushing trough 51; the pushing cylinder 52; the reset cylinder 53; the pushing plate 54; the reset block 55; the rotating connecting block 56; the second rotating rod 57; the limiting cylinder 58; the limiting block 59; the first baffle 510; the second baffle 511; the rotating limiting block 512; the turntable unloading mechanism 6, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; any additional limitations interpreted as these terms are contrary to the spirit of the present invention.

[0036] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The specific embodiments described in this article are only used to illustrate the spirit of the utility model. The technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar way, but they will not deviate from the spirit of the utility model or exceed the scope defined by the attached claims.

Claims

1. Automatic equipment for taking trays, loading batteries and stacking pallets, characterized by The invention comprises a frame (1) and a turntable feeding mechanism (2), a turntable rotating mechanism (3), a battery loading mechanism (4), a turntable horizontal resetting mechanism (5), and a turntable unloading mechanism (6) installed on the frame (1); the turntable feeding mechanism (2) comprises a feeding transverse movement motor (21), a feeding longitudinal movement motor (22), a material picking clamp (25), and a material picking cylinder (24) that drives the material picking clamp (25) to move and clamp an empty turntable; the feeding transverse movement motor (21) and the feeding longitudinal movement motor (22) drive the empty turntable clamped by the material picking clamp (25) to move to the turntable rotating mechanism (3); the turntable rotating mechanism (3) comprises a pull rod cylinder (31), a rotating cylinder (32), and a rotating cylinder (33). The push rod (32) and the pull rod cylinder (31) drive the rotating push rod (32) to rotate, and the rotating push rod (32) drives the empty turnover plate to rotate to a vertical state. The battery loading mechanism (4) pushes the battery into the turnover plate and drives the turnover plate filled with batteries to move to the turnover plate horizontal reset mechanism (5). The turnover plate horizontal reset mechanism (5) includes a reset cylinder (53) and a reset block (55). The turnover plate filled with batteries is located on the reset block (55). The reset cylinder (53) drives the reset block (55) and the turnover plate on the reset block (55) to rotate to a horizontal position. The turnover plate unloading mechanism (6) clamps the turnover plate filled with batteries and moves it to the unloading area for stacking.

2. The automatic equipment for taking trays, loading batteries and stacking pallets according to claim 1 is characterized in that The turntable rotating mechanism (3) further comprises two guide blocks (34) and a first rotating rod (33) hinged on the frame (1); the two guide blocks (34) are mounted on the top of the frame (1) and are spaced apart from each other; the guide blocks (34) comprise a horizontal section and an arc-shaped guide section; the turntable feeding mechanism (2) enables the turntable to be placed flat on the horizontal section; the rotating push rod (32) is located between the two guide blocks (34); the rotating push rod (32) comprises a pushing portion (321), a connecting portion (322) and a fixing portion located between the pushing portion (321) and the connecting portion (322); the pushing portion (321) and the connecting portion (322) are fixed to the top of the frame (1); and the fixing portion (33) is fixed to the top of the frame (1). The connecting parts (322) are all arranged at an angle, the pushing part (321) is located below the turntable and above the connecting part (322), and the end of the pushing part (321) extends out of the bottom of the turntable, the fixing part is sleeved and fixed on the first rotating rod (33), the tie rod cylinder (31) is installed on the frame (1), the piston rod of the tie rod cylinder (31) is connected to the end of the connecting part (322), the piston rod of the tie rod cylinder (31) is extended, and the connecting part (322) drives the first rotating rod (33) and the pushing part (321) to rotate synchronously, and the pushing part (321) contacts the turntable and drives the turntable to rotate synchronously, so that the turntable rotates to a vertical state.

3. The automatic equipment for taking trays, loading batteries and stacking pallets according to claim 1 is characterized in that The horizontal resetting mechanism (5) of the rotating disk also includes a pushing groove (51) and a pushing cylinder (52). The pushing groove (51) is located below the battery loading mechanism (4). The battery loading mechanism (4) drives the rotating disk filled with batteries to move downward into the pushing groove (51). The pushing cylinder (52) is installed below the pushing groove (51). A pushing plate (54) is installed on the piston rod of the pushing cylinder (52). A pushing notch is formed at the bottom of the pushing groove (51). The top of the pushing plate (54) is inserted into the pushing notch and can move in the pushing notch. The reset block (55) is approximately L-shaped. The reset block (55) is arranged closely against the push groove (51). The push cylinder (52) drives the push plate (54) to move. The push plate (54) drives the turnover disk in the push groove (51) to move into the reset block (55). A rotating connection block (56) is installed on the side of the reset block (55). A second rotating rod (57) is hinged on the frame (1). The end of the rotating connection block (56) is sleeved and fixed on the second rotating rod (57). The reset cylinder (53) is installed on the frame (1). The piston rod of the reset cylinder (53) is connected to the rotating connection block (56). The piston rod of the reset cylinder (53) is shortened. The rotating connection block (56), the second rotating rod (57), the reset block (55) and the turnover disk on the reset block (55) are driven to rotate until the turnover disk rotates to a horizontal position.

4. The automatic equipment for taking trays, loading batteries and stacking pallets according to claim 3 is characterized in that A limiting cylinder (58) is also installed on the side of the reset block (55), and a limiting block (59) is connected to the limiting cylinder (58). When the push plate (54) drives the turntable to move into the reset block (55), the limiting cylinder (58) drives the limiting block (59) to move, and the limiting block (59) contacts the side of the turntable and positions the turntable.

5. The automatic equipment for taking trays, loading batteries onto trays and stacking pallets according to claim 3 is characterized in that A transparent second baffle (511) is fixed on the frame (1), the second baffle (511) is located in front of the reset block (55), a rotation limit block (512) is installed on the reset block (55), and a limit bearing is hinged at the end of the rotation limit block (512), and when the reset block (55) rotates until the limit bearing contacts the second baffle (511), the reset block (55) stops rotating.

6. The automatic equipment for taking trays, loading batteries onto trays and stacking pallets according to claim 3 is characterized in that A transparent first baffle (510) is fixed to the outer groove wall of the pushing groove (51).

7. The automatic equipment for taking trays, loading batteries onto trays and stacking pallets according to claim 1 is characterized in that The rotating disk feeding mechanism (2) also includes a feeding mounting plate (23), the feeding transverse movement motor (21) drives the feeding longitudinal movement motor (22) to move transversely, and the feeding longitudinal movement motor (22) drives the feeding mounting plate (23) to move longitudinally, the picking jaws (25) are provided in an even number, and the even number of the picking jaws (25) are arranged in pairs on both sides of the feeding mounting plate (23) opposite to each other, and the picking cylinder (24) is installed on the feeding mounting plate (23). The material taking clamp (25) is connected to the material taking clamp (25), and the material taking cylinder (24) drives the material taking clamp (25) located on both sides of the loading mounting plate (23) to move relative to or away from each other. The bottom of the material taking clamp (25) is provided with a protrusion (26), and the protrusion (26) makes the material taking clamp (25) L-shaped. The top of the turnover plate is provided with a flange, and the material taking cylinder (24) drives the material taking clamp (25) to move so that the protrusion (26) is located below the flange and clamps the empty turnover plate; The structure of the turntable unloading mechanism (6) is the same as that of the turntable loading mechanism (2).

8. The automatic equipment for taking trays, loading batteries onto trays and stacking pallets according to claim 7 is characterized in that The turntable loading mechanism (2) comprises a loading top plate (27) mounted on the top of the frame (1), a first rack (28) being mounted on the loading top plate (27), the turntable loading mechanism (2) further comprises a moving back plate (29) slidably mounted on the loading top plate (27), the loading transverse movement motor (21) being mounted on the moving back plate (29), a first gear (210) being mounted on the output shaft of the loading transverse movement motor (21), the first gear (210) being meshed with the first rack (28), and when the loading transverse movement motor (21) drives the first gear (210) to rotate, the first gear (210) is relative to the first rack ( 28) moves horizontally to realize the horizontal movement of the movable back plate (29), a movable slider (211) is slidably provided on the movable back plate (29), the loading mounting plate (23) is installed at the bottom of the movable slider (211), a second rack is provided on the side of the movable slider (211), a second gear is meshed on the second rack, the loading longitudinal movement motor (22) is fixed on the movable back plate (29), the loading longitudinal movement motor (22) drives the second gear to rotate, and the second rack moves up and down relative to the second gear and the movable back plate (29), thereby realizing the up and down movement of the movable slider (211) and the loading mounting plate (23).

9. The automatic equipment for taking trays, loading batteries onto trays and stacking turnover trays according to claim 1 is characterized in that The battery loading mechanism (4) comprises a loading moving motor (41) installed on the frame (1) for positioning and driving the turnover plate to move in the vertical direction, a track (42) installed on one side of the frame (1) for conveying the batteries inside to the front of the turnover plate, and a pushing cylinder (43) for pushing the batteries into the turnover plate.

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