Material frame with adhesive pad structure

By designing a material frame with an adhesive pad structure, the problems of weight pressure deformation and loss of adhesive pads during the assembly process of traditional aluminum alloy photovoltaic frames are solved, and the close integration and uniform distribution of the adhesive pads and the material frames are achieved, which improves the assembly quality and yield.

CN222876544UActive Publication Date: 2025-05-16CITIC BOHAI ALUMINUM (CHUZHOU) CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422294846.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-05-16
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Traditional aluminum alloy photovoltaic frames are easily deformed or bent due to weight pressure during assembly, and the adhesive pads are easily lost, affecting the assembly quality.

Method used

A material frame with an adhesive pad structure is designed. Through the combination of main beam, cross beam, column, adhesive pad, support platform I and support platform II, a structure of integrated adhesive pad and material frame is formed. The adhesive pad is connected to the support platform through bolts and can be rotated and overlapped on the support platform II.

Benefits of technology

The tight combination of the adhesive pad and the material frame is achieved, which avoids the problem of loss of the adhesive pad. Through the uniformly distributed adhesive pad structure, the material frame is prevented from being deformed due to weight pressure and improves the yield rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222876544U_ABST
    Figure CN222876544U_ABST
Patent Text Reader

Abstract

A material frame with an adhesive pad structure comprises an aluminum alloy material frame body, main beams, cross beams, stand columns, adhesive pads, a supporting platform I, a supporting platform II, stop blocks, lifting lugs, bolts and nuts. Two main beams and a plurality of cross beams are connected to form a base, a plurality of stand columns with a plurality of layers of supporting platforms are arranged on the two main beams, and the stand columns and the cross beams are located on the same axis. Wherein one row of stand column supporting tables on the main beam are provided with adhesive pads, and the other row of stand column supporting tables on the main beam are not provided with adhesive pads. In the working process, the sticky pad rotates towards the supporting table without the sticky pad and is lapped on the supporting table without the sticky pad. The material frame has the advantages that the sticky pads and the material frame are integrated, the sticky pads do not need to be collected independently, only one layer of materials is placed on each layer of sticky pad, the materials cannot be pressed to cause size change or deformation, and the yield is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a processing technology of a sticky pad type storage frame, in particular to a material frame with a sticky pad structure. Background Art

[0002] Traditional aluminum alloy photovoltaic frames are extruded and cut into fixed lengths, then stacked in the frame, with evenly laid sticky pads between each layer. Sticky pads are always lost, and they are in direct contact with the aluminum alloy frame. When a whole frame is installed, the bottom few layers of the aluminum alloy frame are easily affected by the weight of the upper frame, which may cause the size to be deformed at the least, or cause serious deformation or bending at the worst. Utility Model Content

[0003] In order to solve the above problems, the purpose of the utility model is to provide a material frame with a sticky pad structure.

[0004] According to the utility model, a material frame with a sticky pad structure is provided, comprising: a main beam, a cross beam, a column, a sticky pad, a support platform I, and a support platform II, wherein a plurality of cross beams connect two main beams separated from each other to form a base, and two rows of columns are arranged on the base, each of which is spaced apart along the longitudinal direction of the main beam, and the two rows of columns are vertically arranged in pairs in sequence along the longitudinal direction of the main beam, and on one of each pair of columns, a plurality of sticky pads are layeredly arranged via multiple layers of support platforms I, wherein one end of the sticky pad is connected to support platform I in a manner that it can pivot relative to support platform I, and on the other of each pair of columns, a support platform II is arranged at the same horizontal height as support platform I, and the length of the sticky pad is greater than the distance between the two pairs of columns, so that the other end can be overlapped on support platform II to form a grid of sticky pad structure for placing aluminum alloy profiles.

[0005] Preferably, each column is respectively arranged on the main beam.

[0006] Preferably, the columns are arranged at the connection intersections of the main beams and the cross beams.

[0007] Preferably, one end of the adhesive pad and the support platform I are both provided with holes, and a bolt is inserted through the holes of the adhesive pad and the support platform I, and the nut is screwed in such a way that the adhesive pad can rotate around the bolt.

[0008] Preferably, support platform I is fixedly connected to the column, and a blocking block is provided at a position of support platform I close to the outside of the frame composed of the main beam, cross beam and column. The blocking block has a height at least half the sticky pad higher than the upper surface of support platform I.

[0009] Preferably, lifting ears are provided at the upper parts of the two rows of columns.

[0010] Preferably, each layer of support platform I and support platform II on each column is arranged at a corresponding consistent height.

[0011] The utility model has the beneficial effects that the sticky pad and the material frame are integrated, and the sticky pad does not need to be collected separately. Moreover, only one layer of material is placed on each layer of the sticky pad, and the material will not change or deform in size due to being pressed, thereby improving the yield rate.

[0012] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of a material frame with a sticky pad structure.

[0014] Figure 2 A partially enlarged schematic diagram of a material frame with a sticky pad structure

[0015] Explanation of the reference numerals: 10 - aluminum alloy frame, 11 - main beam, 12 - cross beam, 13 - column, 20 - adhesive pad, 30 - support platform I, 40 - support platform II, 50 - blocking block, 60 - lifting ear, 70 - bolt, 80 - nut. DETAILED DESCRIPTION

[0016] The exemplary embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings. The exemplary embodiments described below and shown in the accompanying drawings are intended to teach the principles of the present utility model, so that those skilled in the art can implement and use the present utility model in several different environments and for several different applications. Therefore, the scope of protection of the present utility model is defined by the attached claims, and the exemplary embodiments are not intended to be, and should not be considered as, a restrictive description of the scope of protection of the present utility model. Moreover, for the convenience of description, the sizes of the various parts shown in the accompanying drawings are not necessarily drawn according to the actual proportional relationship, and the orientation description, such as the longitudinal direction corresponding to the longitudinal length of the main body, and the orientation or position relationship indicated by the upper, lower, left, right, top, bottom, etc., are all based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. Unless otherwise specifically stated, the order of the components and assembly steps described in the embodiments and the numerical values ​​do not limit the scope of the present utility model. Moreover, any numerical range stated herein is intended to include all sub-ranges contained therein, and the numerical range expressed as "value A to value B" refers to a range including the endpoint values ​​A and B. It can be understood by those skilled in the art that the terms "first", "second", "step" and the like in the present invention are only used to distinguish different steps, devices or modules, etc., and do not represent any specific technical meanings, nor do they represent the necessary logical order between them. For example, steps two and three can be swapped or run in parallel.

[0017] The utility model provides a material frame with a sticky pad structure, which mainly comprises: a main beam 11, a cross beam 12, a column 13, a sticky pad 20, a support platform I 30, a support platform II 40, a blocking block 50, a lifting ear 60, a bolt 70, and a nut 80.

[0018] A plurality of cross beams 12 connect two main beams 11 separated from each other to form a base, and two rows of multiple columns 13 are arranged at intervals along the longitudinal direction of the main beam 11 on the base (especially the main beam 11), so that the two rows of columns 13 are arranged vertically in pairs in sequence along the longitudinal direction of the main beam 11. Thus, the main beam 11, the cross beam 12, and the columns 13 form a frame of the material frame.

[0019] On one of the paired columns 13 (one side column), a plurality of adhesive pads 20 are layered via a multi-layer support platform Ⅰ30. The adhesive pad 20 is a conventional adhesive pad, made of aluminum alloy with a reinforcing rib cavity, and high temperature resistant adhesive strips (not shown) on the upper and lower surfaces, which are configured as rods here, and can have various appropriate cross-sectional shapes, preferably a hollow square tube shape.

[0020] Each layer of support platform Ⅰ30 is fixed on the column 13 in a separated manner, and a hole of the same diameter is left at one end of the adhesive pad 20 and the support platform Ⅰ30. The adhesive pad 20 with a hole is placed on the support platform Ⅰ30 with a hole and aligned. After the bolt 70 is inserted through the hole from top to bottom, the nut 80 is screwed from the bottom so that the adhesive pad 20 as a whole can rotate around the bolt 70. Thus, one end of the adhesive pad 20 is connected to the support platform Ⅰ30 in a manner that it can pivot relative to the support platform Ⅰ30. The pivoting method is not limited to the above-mentioned screw connection, and can also be a bearing, a pin, a hinge, etc.

[0021] On the other of the paired columns 13 (the other side column), a support platform II 40 is provided at the same level as the support platform I 30. Thus, when the adhesive pad 20 rotates around the bolt 70 toward the support platform II 40 on the opposite side, the other end can overlap the support platform II 40, forming a bracket-type adhesive pad structure for placing aluminum alloy profiles.

[0022] In one embodiment, when the aluminum alloy profile is not placed, the adhesive pad 20 is parallel to the main beam 11. Figure 1 , 2 When aluminum alloy profiles need to be placed, the corresponding adhesive pad 20 is rotated 90° to be perpendicular to the main beam 11 and placed on the support platform II 40, and then the aluminum alloy profiles are placed, and this process is repeated until all layers of the material frame are filled.

[0023] In this way, by setting the supporting platforms I 30 and II 40 of each layer on each column 13 at corresponding and consistent heights, the loading of each layer can be completed in sequence.

[0024] At the outermost front position of the support platform 130, close to the outer side of the frame, a stopper 50 is provided, which has a height at least half the height of the sticky pad 20 higher than the upper surface of the support platform 130. In this way, the sticky pad 20 can be limited to prevent excessive rotation toward the outer side of the frame and beyond the spatial range of the frame.

[0025] On the other hand, the length of the sticky pad 20 (corresponding to the rotation radius) is greater than the distance between the paired columns 13. Therefore, when the sticky pad 20 rotates 90°, it will overlap with the column 13 on the other side. The column 13 on the other side can limit the sticky pad 20 from further rotation, so that the operating radius range of the sticky pad 20 is 90°.

[0026] Lifting ears 60 are provided at the upper part of the column 13, with two symmetrical ears on each side, which can be used for overhead crane lifting.

[0027] In one embodiment, take the profiles of stacking aluminum alloy photovoltaic frames as an example. The length and width of the largest profile section is not greater than 40mm*40mm. The actual thickness of the adhesive pad 20 is 8-10mm. The gap between adjacent support platforms I30 on the same column 13 is 50-52mm, and the distance between the lowest support platform I30 and the crossbeam 12 is also 50mm. At this time, preferably, at this time, Figure 1 As shown, the column 13 is arranged at the connection intersection of the main beam 11 and the cross beam 12.

[0028] Before framing, all the adhesive pads are put back in place, that is, the adhesive pads 20 are parallel to the main beam 11.

[0029] First, place a layer of profile on the crossbeam 12 of the material frame, rotate the bottom layer of adhesive pad 20 by 90°, place it on the corresponding support platform II40, and then lay the next layer of profile flat. The relative operations of the adhesive pads 20 and the aluminum alloy photovoltaic frame on the upper layers are the same.

[0030] After the entire material frame is installed, the overhead crane uses a hook to hang the lug 60 of the material frame and transfers it to the next process.

[0031] In this case, the material frame is preferably designed as an aluminum alloy material frame.

[0032] In the description of the present application, "multiple" means two or more than two, unless otherwise clearly and specifically defined. Unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. Although the present invention has been described with reference to various specific embodiments, it should be understood that variations can be made within the spirit and scope of the concept of the described utility model. Therefore, it is intended that the present invention is not limited to the described embodiments, but will have the full scope defined by the language of the appended claims.

Claims

1. A material frame with a sticky pad structure, characterized in that: include: A main beam (11), a cross beam (12), a column (13), an adhesive pad (20), a support platform I (30), and a support platform II (40), wherein a plurality of cross beams (12) connect two main beams (11) separated from each other to form a base, and two rows of columns (13) are arranged at intervals along the longitudinal direction of the main beam (11) on the base, and the two rows of columns (13) are arranged in pairs in sequence along the longitudinal direction of the main beam (11), and on one of the pairs of columns (13), a plurality of support platforms I (30) are provided to separate the columns (13) and the support platform II (40). The layer is provided with a plurality of adhesive pads (20), wherein one end of the adhesive pad (20) is connected to the support platform I (30) in a manner that it can pivot relative to the support platform I (30), and a support platform II (40) is provided on the other of each pair of columns (13) at the same level as the support platform I (30), and the length of the adhesive pad (20) is greater than the distance between the two pairs of columns (13), so that the other end can overlap the support platform II (40), forming a grid of adhesive pad structure for placing aluminum alloy profiles.

2. The material frame with an adhesive pad structure according to claim 1, characterized in that: Each column (13) is respectively arranged on the main beam (11).

3. The material frame with an adhesive pad structure according to claim 1, characterized in that: The upright column (13) is arranged at the connection intersection of the main beam (11) and the cross beam (12).

4. The material frame with an adhesive pad structure according to claim 1, characterized in that: One end of the adhesive pad (20) and the support platform I (30) are both provided with holes, and a bolt (70) is inserted through the holes of the adhesive pad (20) and the support platform I (30), and a nut (80) is screwed on the adhesive pad (20) in such a way that the adhesive pad (20) can rotate around the bolt (70).

5. The material frame with an adhesive pad structure according to claim 1, characterized in that: The support platform I (30) is fixedly connected to the column (13), and a blocking block (50) is provided at a position of the support platform I (30) close to the outside of a frame formed by the main beam (11), the cross beam (12), and the column (13). The blocking block (50) has a height at least half the height of the adhesive pad (20) higher than the upper surface of the support platform I (30).

6. The material frame with an adhesive pad structure according to claim 1, characterized in that: Lifting ears (60) are provided at the upper parts of the two rows of columns (13).

7. The material frame with an adhesive pad structure according to claim 1, characterized in that: The supporting platforms I (30) and II (40) on each column (13) are arranged at corresponding and consistent heights.