Climbing sorting line

By designing a single slope belt around the horizontal rack and the slope rack in the slope sorting line, and using tensioning wheels and tensioning rollers for tensioning, the problem of material stuck in traditional conveying equipment is solved, the efficiency of the logistics system is improved and the stability of the slope rack is ensured.

CN222876854UActive Publication Date: 2025-05-16CHANGSHU BEALEAD AUTO MACHINERY
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Patent Information

Application Number
CN202421556584.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-16
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In some uneven ground or limited space environments, traditional hill climbing conveyor equipment can easily cause materials to get stuck in the gaps between adjacent conveyor belts, affecting the efficiency of the logistics system.

Method used

A climbing sorting line is designed to surround the horizontal rack and the climbing rack through a single climbing belt, and tension the belt is tensioned using tensioning wheels and tensioning rollers, thereby realizing the process of material transfer from the horizontal rack to the climbing rack, avoiding the material jamming caused by the splicing of multiple conveyor belts.

Benefits of technology

Through the design of a single climbing belt, the problem of material jamming is avoided, the transmission efficiency of the entire logistics system is improved, and the stability and adaptability of the climbing frame are ensured through the adjustment structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a climbing sorting line which comprises a horizontal frame and a climbing frame, the horizontal frame and the climbing frame are each provided with at least one rotating roller in a rotating mode, the horizontal frame and the climbing frame are connected through two adjusting plates, and a tensioning roller is arranged between the two adjusting plates in a rotating mode. The tensioning roller and the rotating rollers are arranged in a surrounding mode through a climbing belt, and a tensioning wheel is rotationally arranged on the adjusting plate and abuts against the upper edge of the climbing belt. The conveying system has the advantages that materials are conveyed to the climbing frame from the horizontal frame through one conveying belt instead of being conveyed through two conveying belts, so that the materials are prone to being clamped between the two adjacent conveying belts, and the efficiency of the whole conveying system is prevented from being affected.
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Description

Technical Field

[0001] The utility model belongs to a sorting device, in particular to a climbing sorting line. Background Art

[0002] A sorting line is an automated or semi-automated logistics conveying system, which is mainly used to identify, classify and sort items in warehouses, distribution centers or production lines so that they can be distributed or processed according to different destinations or requirements. A sorting line usually consists of a series of conveying equipment (such as conveyor belts, rollers, chains, etc.), sorting equipment (such as scanners, identification systems, robotic arms, etc.) and control systems.

[0003] However, in actual working environments, especially in some special working environments, such as warehouses or factories with uneven terrain, or in order to save ground space and improve warehouse space utilization, some automated production lines will use climbing belt conveyors to meet the requirements of space and users. For example, the Chinese patent with patent document CN220844035U discloses a light-load belt conveyor and conveying equipment, and the Chinese patent with patent document CN213415212U discloses a climbing conveyor for use in a fully automatic packaging and palletizing system. Although these two conveying devices can transfer materials from low to high, the conveyor belts are divided into multiple parts, namely one horizontal section and one inclined section, but this easily causes the material to get stuck in the gap between two adjacent conveyor belts, thereby affecting the efficiency of the entire logistics system. Utility Model Content

[0004] In order to solve the problem that materials are easily stuck in the gap between adjacent conveyor belts, the utility model provides a climbing sorting line, and the specific technical solution is as follows:

[0005] A climbing sorting line comprises a horizontal frame and a climbing frame, wherein at least one rotating roller is rotatably provided on each of the horizontal frame and the climbing frame, the horizontal frame and the climbing frame are connected by two adjustment plates, a tensioning roller is rotatably provided between the two adjustment plates, the tensioning roller and a plurality of rotating rollers are surrounded by a climbing belt, a tensioning wheel is rotatably provided on the adjustment plate, and the tensioning wheel is pressed against the upper edge of the climbing belt.

[0006] By encircling the climbing belt around the rotating roller on the horizontal frame and the rotating roller on the climbing frame, and using the tensioning wheel and the tensioning roller to tension the climbing belt, it is possible to transfer the material from the horizontal frame to the climbing frame through one conveyor belt, instead of using two conveyor belts for transportation, which makes it easy for the material to get stuck between two adjacent conveyor belts, avoiding affecting the efficiency of the entire transmission system.

[0007] In a specific possible implementation scheme, the horizontal frame includes two oppositely arranged side panels, the side panels are provided with shielding plates, the shielding plates are bent toward one side of the climbing belt, and the shielding plates shield the gap between the climbing belt and the side panels.

[0008] In a specific possible implementation scheme, an inclined shield plate is provided on the shield plate, the inclined shield plate is inclined toward one side of the climbing frame, and the inclined shield plate is bent toward between the two tensioning wheels.

[0009] The gap is blocked by a shielding plate to prevent the material from being stuck in the gap; the tensioning wheel is blocked by an inclined shielding plate to prevent the tensioning wheel from hindering the material transportation.

[0010] In a specific feasible implementation scheme, a sliding arc groove is provided on the adjustment plate, the center line of the sliding arc groove is located above the tensioning roller, a connecting rod is passed through the sliding arc groove, and one end of the connecting rod passes through the arc groove and is rotatably connected to the tensioning wheel.

[0011] The tensioning wheel can be adjusted according to the angle of the climbing belt by sliding the connecting rod in the sliding arc groove.

[0012] In a specific feasible implementation scheme, at least one arc groove is provided on the adjustment plate, the center line of the arc groove is colinear with the center axis of the tensioning roller, a first bolt is passed through the arc groove, the first bolt passes through the climbing frame and is threadedly connected with a first nut, and the first nut is pressed against the climbing frame.

[0013] When the angle of the climbing frame needs to be adjusted, the first nut is loosened, the position of the first bolt in the arc groove is changed, and the first nut is tightened again, so that the angle between the climbing frame and the horizontal frame can be changed.

[0014] In a specific possible implementation scheme, an inclined plate is provided on the bottom wall of the climbing frame, and a height-adjusting leg is detachably provided on the inclined plate.

[0015] In a specific feasible implementation scheme, an adjustment arc groove is provided on the inclined plate, a second bolt is passed through the adjustment arc groove, the second bolt passes through the height adjustment leg and is threadedly connected with a second nut, and the second nut is tightly pressed against the height adjustment leg.

[0016] In a specific possible implementation scheme, the tilting plate and the height adjustment leg are connected by a fastening bolt, and the center line of the fastening bolt is colinear with the center line of the adjustment arc groove.

[0017] The second bolt and the second nut can be used to change the angle between the tilting plate and the height-adjusting leg, and the connection stability between the height-adjusting leg and the tilting plate can be improved by tightening the bolt.

[0018] In a specific possible implementation scheme, a bending plate is provided on the inclined plate, the bending plate is bent toward one side of the bottom of the climbing frame, and the bending plate is connected to the climbing frame by bolts.

[0019] In a specific feasible implementation scheme, the height-adjustable leg includes a lifting rod and a sleeve rod, the lifting rod is connected to the inclined plate, and the sleeve rod and the lifting rod are both provided with a plurality of waist-shaped holes, and the plurality of waist-shaped holes are arranged along the axial direction of the sleeve rod, and the waist-shaped holes on the sleeve rod and the waist-shaped holes on the lifting rod are connected by bolts.

[0020] The waist-shaped holes at different heights are locked by bolts, so that the height of the lifting rod can be adjusted, thereby changing the height of the climbing frame.

[0021] Beneficial technical effects of the utility model:

[0022] 1. By using a single climbing belt to wrap around the horizontal frame and the climbing frame, the problem of material jamming caused by splicing multiple conveyor belts in the traditional design is avoided, thereby improving the transmission efficiency of the entire logistics system;

[0023] 2. Use the fastening structures such as the first bolt, the first nut, the second bolt, the second nut and the locking nut to ensure that the climbing frame is stable and reliable after adjustment, thus avoiding shaking during the sorting process;

[0024] 3. The design of adjustment plate and sliding arc groove can easily adjust the position of the tension wheel to adapt to climbing belts of different angles. At the same time, the angle between the adjustment plate and the climbing frame and the height of the climbing frame can be adjusted, so that the sorting line can adapt to more complex working environments and requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of a climbing sorting line according to an embodiment of the utility model.

[0026] Figure 2 It is a cross-sectional view of a tensioning wheel and a tensioning roller in an embodiment of the utility model.

[0027] Figure 3 It is a schematic diagram of the structure of the arc groove and the connecting rod in the embodiment of the utility model.

[0028] Figure 4 It is a schematic diagram of the structure of the height-adjustable supporting legs in an embodiment of the utility model.

[0029] Explanation of the reference numerals in the accompanying drawings: 1. Horizontal frame; 2. Climbing frame; 3. Rotating roller; 4. Adjusting plate; 5. Tensioning roller; 6. Climbing belt; 7. Tensioning wheel; 8. Side panel; 9. Shielding plate; 10. Inclined shielding plate; 11. Sliding arc groove; 12. Connecting rod; 13. Arc groove; 16. Inclined plate; 17. Height-adjusting leg; 18. Adjusting arc groove; 22. Bending plate; 23. Lifting rod; 24. Sleeve rod; 25. Waist-shaped hole; 26. Triangular protective net; 27. Support plate; 28. Protective cover; 29. ​​Crossbeam. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-4 The utility model is described in further detail.

[0031] Reference Figure 1 and Figure 2 A climbing sorting line includes a horizontal frame 1 and a climbing frame 2. Both the horizontal frame 1 and the climbing frame 2 are rotatably provided with at least one rotating roller 3. In this embodiment, the number of the rotating roller 3 is one. The climbing frame 2 is also provided with a power motor, which is connected to the rotating roller 3 on the climbing frame 2.

[0032] Two adjusting plates 4 are arranged opposite to each other between the horizontal frame 1 and the climbing frame 2. The two adjusting plates 4 are detachably connected to the horizontal frame 1 and the climbing frame 2. A tensioning roller 5 is arranged between the two adjusting plates 4. The tensioning roller 5 and a plurality of rotating rollers 3 are arranged around the climbing belt 6. The climbing belt 6 is provided with a plurality of partition strips along its own circumference. A tensioning wheel 7 is also rotatably arranged on the adjusting plate 4. The tensioning wheel 7 is located above the tensioning roller 5 and is pressed against the upper edge of the climbing belt 6. The power motor drives the rotating roller 3 to rotate, thereby driving the climbing belt 6, another rotating roller 3 and the tensioning roller 5 to rotate, thereby driving the material to be transported.

[0033] Reference Figure 2 and Figure 3 The horizontal frame 1 includes two oppositely arranged side plates 8, on which a shielding plate 9 is provided, which is bent toward one side of the climbing belt 6, and shields the gap between the climbing belt 6 and the side plate 8. The shielding plate 9 is also provided with an inclined shielding plate 10, which is inclined toward one side of the climbing frame 2 and bent between the two tensioning wheels 7, so as to shield the tensioning wheel 7.

[0034] A support plate 27 is provided between the two side plates 8 , and the support plate 27 is located on the inner side of the climbing belt 6 . A channel steel is provided on the bottom wall of the support plate 27 . The climbing belt 6 is supported by the support plate 27 , which is beneficial to improving the supporting strength of the climbing belt 6 .

[0035] Reference Figure 3At least one arc groove 13 is provided on the adjustment plate 4. In the present embodiment, there are two arc grooves 13, which are evenly distributed around the circumference of the tensioning roller 5. The center line of the arc groove 13 is colinear with the center axis of the tensioning roller 5. A first bolt is passed through the arc groove 13, and the first bolt passes through the climbing frame 2 and is threadedly connected with a first nut, which is pressed against the climbing frame 2.

[0036] A sliding arc groove 11 is provided on the adjusting plate 4, and a connecting rod 12 is passed through the sliding arc groove 11. In the present embodiment, the connecting rod 12 is specifically a bolt rod. One end of the connecting rod 12 passes through the sliding arc groove 11 and is rotatably connected to the tensioning wheel 7. The other end of the connecting rod 12 is threadedly connected with a locking nut, and the locking nut is tightened against the adjusting plate 4.

[0037] An inclined plate 16 is provided on the bottom wall of the climbing frame 2 , and a height-adjusting leg 17 is detachably connected to the inclined plate 16 . In the present embodiment, there are two inclined plates 16 , and the height-adjusting legs 17 correspond to the inclined plates 16 one by one.

[0038] Reference Figure 4 The tilting plate 16 is provided with an adjustment arc groove 18, and a second bolt is inserted into the adjustment arc groove 18. The second bolt passes through the height adjustment leg 17 and is threadedly connected with a second nut, and the second nut is tightly pressed against the height adjustment leg 17. The tilting plate 16 and the height adjustment leg 17 are connected by fastening bolts, and the center line of the fastening bolt is colinear with the center line of the adjustment arc groove 18. The tilting plate 16 is provided with a bending plate 22, which is integrally formed with the tilting plate 16, and the bending plate 22 is bent toward one side of the bottom of the climbing frame 2, and the bending plate 22 is connected to the climbing frame 2 by bolts.

[0039] The height adjustment leg 17 includes a lifting rod 23 and a sleeve rod 24. The lifting rod 23 is connected to the tilting plate 16. Specifically, the fastening bolt and the second bolt 19 are connected to the lifting rod 23. The sleeve rod 24 and the lifting rod 23 are both provided with a plurality of waist-shaped holes 25. The plurality of waist-shaped holes 25 are arranged along the axial direction of the sleeve rod 24. The waist-shaped holes 25 on the sleeve rod 24 and the waist-shaped holes 25 on the lifting rod 23 are connected by bolts. A reinforcing cross plate is provided between the two lifting rods 23, and the stability of the two height adjustment legs 17 can be improved by reinforcing the cross plate.

[0040] A crossbeam 29 is also provided between the two sleeve rods 24 , and movable rollers are provided on the crossbeam 29 and the horizontal frame 1 , and supporting feet are provided on the crossbeam 29 , the inclined plate 16 and the horizontal frame 1 .

[0041] A protective cover 28 is also provided on the climbing frame 2 to prevent materials from rolling down. A triangular protective net 26 is provided on the outer wall of the climbing frame 2. Since a large number of packages are usually scattered in the warehouse, the triangular protective net 26 is used to block the space below the climbing frame 2 to prevent the packages from falling under the climbing frame 2, resulting in the inability to sort the packages in time.

[0042] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A climbing sorting line, comprising a horizontal frame (1) and a climbing frame (2), characterized in that: At least one rotating roller (3) is rotatably provided on both the horizontal frame (1) and the climbing frame (2); the horizontal frame (1) and the climbing frame (2) are connected via two adjustment plates (4); a tensioning roller (5) is rotatably provided between the two adjustment plates (4); the tensioning roller (5) and a plurality of rotating rollers (3) are surrounded by a climbing belt (6); a tensioning wheel (7) is rotatably provided on the adjustment plate (4); the tensioning wheel (7) is pressed against the upper edge of the climbing belt (6).

2. A climbing sorting line according to claim 1, characterized in that: The horizontal frame (1) comprises two side panels (8) arranged opposite to each other, and a shielding plate (9) is provided on the side panels (8). The shielding plate (9) is bent toward one side of the climbing belt (6), and the shielding plate (9) shields the gap between the climbing belt (6) and the side panels (8).

3. A climbing sorting line according to claim 2, characterized in that: An inclined shield plate (10) is provided on the shield plate (9), the inclined shield plate (10) is inclined toward one side of the climbing frame (2), and the inclined shield plate (10) is bent toward between the two tension wheels (7).

4. The climbing sorting line according to claim 1, characterized in that: The adjustment plate (4) is provided with a sliding arc groove (11), the center line of the sliding arc groove (11) is located above the tensioning roller (5), a connecting rod (12) is inserted into the sliding arc groove (11), and one end of the connecting rod (12) passes through the arc groove (13) and is rotatably connected to the tensioning wheel (7).

5. A climbing sorting line according to claim 4, characterized in that: At least one arc-shaped groove (13) is provided on the adjustment plate (4), the center line of the arc-shaped groove (13) is colinear with the center axis of the tensioning roller (5), a first bolt is inserted into the arc-shaped groove (13), the first bolt passes through the climbing frame (2) and is threadedly connected with a first nut, and the first nut is pressed against the climbing frame (2).

6. The climbing sorting line according to claim 1, characterized in that: An inclined plate (16) is provided on the bottom wall of the climbing frame (2), and a height-adjusting support leg (17) is detachably provided on the inclined plate (16).

7. A climbing sorting line according to claim 6, characterized in that: The inclined plate (16) is provided with an adjusting arc groove (18), a second bolt is inserted into the adjusting arc groove (18), the second bolt passes through the height adjustment leg (17) and is threadedly connected with a second nut, and the second nut is tightly pressed against the height adjustment leg (17).

8. The climbing sorting line according to claim 7, characterized in that: The inclined plate (16) and the height adjustment leg (17) are connected by a fastening bolt, and the center line of the fastening bolt is colinear with the center line of the adjustment arc groove (18).

9. The climbing sorting line according to claim 6, characterized in that: A bending plate (22) is provided on the inclined plate (16), the bending plate (22) is bent toward one side of the bottom of the climbing frame (2), and the bending plate (22) is connected to the climbing frame (2) by bolts.

10. The climbing sorting line according to claim 6, characterized in that: The height-adjusting leg (17) comprises a lifting rod (23) and a sleeve rod (24); the lifting rod (23) is connected to the inclined plate (16); the sleeve rod (24) and the lifting rod (23) are both provided with a plurality of waist-shaped holes (25); the plurality of waist-shaped holes (25) are arranged along the axial direction of the sleeve rod (24); the waist-shaped holes (25) on the sleeve rod (24) and the waist-shaped holes (25) on the lifting rod (23) are connected by bolts.

Citation Information

Patent Citations

  • Climbing conveyor used in full-automatic packaging and stacking system

    CN213415212U

  • Light-load belt conveyor and conveying equipment

    CN220844035U