Crystal welding positioning clamp feeding mechanism
By designing a crystal welding positioning fixture loading mechanism for quartz crystal oscillator production, the combination of conveying groove and material collection manipulator is used to realize automatic loading of crystal carriers, solving the problem of low loading efficiency in the prior art and reducing production costs.
Patent Information
- Application Number
- CN202421931996.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-10
AI Technical Summary
In the existing quartz crystal oscillator production, the loading efficiency of crystal carriers is low, resulting in high production costs.
A crystal welding positioning fixture feeding mechanism is designed, including a conveying mechanism and a material collection robot, to convey a crystal carrier in a standing posture through the conveying groove, and to use the material collection assembly that is matched with the Y-axis and Z-axis drive components to remove the crystal carrier vertically upward from the conveying groove, realizing automatic loading.
It improves the loading efficiency of crystal carriers and reduces the production costs of enterprises.
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Figure CN222877083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz crystal oscillator production equipment, in particular to a crystal welding positioning fixture feeding mechanism. Background Art
[0002] The full name of quartz crystal oscillator is quartz crystal resonator, which is an electronic device that generates resonant frequency and is widely used in various electronic products. Quartz crystal oscillator mainly consists of three parts: base, crystal and shell. There are two pins arranged side by side on the base. One end of the crystal is welded to the base so that the crystal is electrically connected to the two pins. The shell is covered outside the base to seal the crystal inside the shell.
[0003] At present, a combined carrier is used to position the crystal and the base. The combined carrier includes a base carrier and a crystal carrier. The base carrier is provided with multiple slots for the pins on the base to be inserted, and the crystal carrier is provided with a guide hole for positioning the crystal. During production, the crystal carrier is assembled onto the base carrier to form a combined carrier, and then the crystal is pushed into the guide hole so that one end of the crystal abuts against the base, and finally the crystal and the base are welded. However, due to the traditional method of manual loading, workers manually insert the crystal carrier into the base carrier, resulting in low efficiency in crystal carrier loading and high production costs for enterprises. Utility Model Content
[0004] The utility model aims at the defects of the prior art and provides a crystal welding positioning fixture feeding mechanism, which can realize automatic feeding of crystal carriers, has high feeding efficiency and reduces the production cost of enterprises.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A loading mechanism for a crystal welding positioning fixture comprises a conveying mechanism and a material picking robot, wherein the conveying mechanism has a conveying trough, and the conveying trough is used to convey a crystal carrier in an upright posture; the material picking robot has a Y-axis drive component, a Z-axis drive component and at least one material picking component, the driving end of the Y-axis drive component is connected to the Z-axis drive component, and the Y-axis drive component drives the Z-axis drive component to move along the Y-axis direction, the driving end of the Z-axis drive component is connected to the material picking component, and the Z-axis drive component drives the material picking component to move up and down, so that the material picking component can take the crystal carrier out of the conveying trough vertically upward.
[0007] By setting a conveying mechanism and a material picking robot, the conveying mechanism has a conveying trough for conveying crystal carriers in an upright posture, and the material picking robot has a Y-axis drive component, a Z-axis drive component and at least one material picking component, the driving end of the Y-axis drive component is connected to the Z-axis drive component, and the driving end of the Z-axis drive component is connected to the material picking component. During operation, the crystal carrier in an upright posture is first conveyed to the material picking robot by the conveying trough, and then the Y-axis drive component and the Z-axis drive component on the robot cooperate with each other to drive the material picking component to take the crystal carrier vertically upward from the conveying trough. In subsequent work, the material picking robot can directly plug the crystal carrier into the base carrier to form a combined carrier, thereby realizing automatic loading of the crystal carrier, with high loading efficiency and reducing the production cost of the enterprise.
[0008] As a preferred solution, the Y-axis drive assembly has a support seat, a Y-axis slide, an X-axis slide, a swing arm and a rotation drive unit. The Y-axis slide is slidably arranged on the support seat along the Y-axis direction, the X-axis slide is slidably arranged on the Y-axis slide along the X-axis direction, the rotation drive unit is installed on the support seat, one end of the swing arm is connected to the drive shaft of the rotation drive unit, and the other end of the swing arm is rotatably connected to the X-axis slide through a rotating shaft, the central axis of the rotating shaft and the central axis of the driving shaft both extend along the Z-axis direction, and the Z-axis drive assembly is arranged on the Y-axis slide.
[0009] As a preferred solution, the rotary drive unit is a rotary cylinder.
[0010] As a preferred solution, the Z-axis driving assembly has a lifting seat and a lifting driving unit that drives the lifting seat to move up and down, the lifting driving unit is connected to the driving end of the Y-axis driving assembly, and the material picking assembly is arranged on the lifting seat.
[0011] As a preferred solution, the material picking assembly is a material clamping assembly, and the material clamping assembly has two clamping jaws arranged opposite to each other and a clamping drive unit for driving the two clamping jaws to open and close.
[0012] As a preferred embodiment, a clamping block is provided at the lower end of the clamping jaw, and the clamping block can be extended into the clamping slot at the end of the crystal carrier to limit the up and down movement of the crystal carrier relative to the clamping jaw. Limiting blocks are protruding from both ends of the clamping block, and the limiting blocks abut against the outer wall of the crystal carrier to limit the horizontal movement of the crystal carrier relative to the clamping jaw.
[0013] As a preferred solution, an avoidance groove is provided at the bottom of the conveying groove, and the avoidance groove extends along the conveying direction of the conveying groove. The avoidance groove allows the pins at both ends of the crystal carrier to extend downward.
[0014] As a preferred solution, a driving member capable of driving the crystal carrier to move is provided in the conveying trough.
[0015] As a preferred solution, the conveying trough extends along the X-axis direction, and two material-taking assemblies are provided, and the two material-taking assemblies are arranged side by side along the X-axis direction.
[0016] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, by arranging a conveying mechanism and a material picking robot, the conveying mechanism has a conveying trough for conveying a crystal carrier in an upright posture, and the material picking robot has a Y-axis drive component, a Z-axis drive component and at least one material picking component. The driving end of the Y-axis drive component is connected to the Z-axis drive component, and the driving end of the Z-axis drive component is connected to the material picking component. When working, the crystal carrier in an upright posture is first conveyed to the material picking robot by the conveying trough, and then the Y-axis drive component and the Z-axis drive component on the robot cooperate with each other to drive the material picking component to take out the crystal carrier vertically upward from the conveying trough. In subsequent work, the material picking robot can directly plug the crystal carrier into the base carrier to form a combined carrier, thereby realizing automatic loading of the crystal carrier, with high loading efficiency and reducing the production cost of the enterprise.
[0017] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of the working state of an embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the material taking component of an embodiment of the utility model;
[0021] Figure 4 This is a schematic diagram of the working state of the material taking component of the embodiment of the utility model;
[0022] Figure 5 It is a schematic diagram of the structure of a combined carrier according to an embodiment of the present utility model.
[0023] Description of the accompanying drawings:
[0024] 10- conveying mechanism; 11- conveying trough; 20- material picking robot; 21- Y-axis driving assembly; 211- supporting seat; 212- Y-axis slide; 213- X-axis slide; 214- swing arm; 215- rotating drive unit; 22- Z-axis driving assembly; 221- lifting seat; 222- lifting drive unit; 23- material picking assembly; 231- clamping claw; 232- clamping drive unit; 233- clamping block; 234- limiting block; 30- crystal carrier; 301- guide hole; 302- clamping slot; 303- latch; 31- base carrier; 32- combined carrier. DETAILED DESCRIPTION
[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0027] like Figure 1-5 As shown, the utility model discloses a crystal welding positioning fixture loading mechanism, including a conveying mechanism 10 and a material picking robot 20, the conveying mechanism 10 has a conveying trough 11, the conveying trough 11 extends along the X-axis direction, the conveying trough 11 is used to convey the crystal carrier 30 in an upright posture, wherein the posture of the crystal carrier 30 when the opening of the guide hole 301 on the crystal carrier 30 faces upward is defined as the upright posture of the crystal carrier 30.
[0028] The material picking robot 20 has a Y-axis drive component 21, a Z-axis drive component 22 and at least one material picking component 23. Exemplarily, the material picking components 23 are provided with two, and the two material picking components 23 are arranged side by side along the X-axis direction. The driving end of the Y-axis drive component 21 is connected to the Z-axis drive component 22, and the Y-axis drive component 21 drives the Z-axis drive component 22 to move along the Y-axis direction. The driving end of the Z-axis drive component 22 is connected to the material picking component 23, and the Z-axis drive component 22 drives the material picking component 23 to move up and down, so that the material picking component 23 takes the crystal carrier 30 out of the conveying trough 11 vertically upward; by setting two material picking components 23, the material picking robot 20 can take out two crystal carriers 30 at one time, which is efficient.
[0029] The Y-axis driving assembly 21 comprises a supporting seat 211, a Y-axis slide 212, an X-axis slide 213, a swing arm 214 and a rotation driving unit 215. The rotation driving unit 215 is a rotary cylinder or a rotary motor. The Y-axis slide 212 is slidably arranged on the supporting seat 211 along the Y-axis direction. The X-axis slide 213 is slidably arranged on the Y-axis slide 212 along the X-axis direction. The rotation driving unit 215 is installed on the supporting seat 211. One end of the swing arm 214 is connected to the driving shaft of the rotation driving unit 215. The other end of the swing arm 214 is rotationally connected to the X-axis slide 213 through a rotating shaft. The central axis of the rotating shaft and the central axis of the driving shaft both extend along the Z-axis direction. The Z-axis driving assembly 22 is arranged on the Y-axis slide 212; by setting the Y-axis driving assembly 21 composed of the support seat 211, the Y-axis slide 212, the X-axis slide 213, the swing arm 214 and the rotation driving unit 215, when the rotation driving unit 215 drives the swing arm 214 to rotate around the driving shaft, the swing arm 214 drives the X-axis slide 213 to move in the X and Y planes, and the X-axis slide 213 drives the Y-axis slide 212 to move along the Y-axis direction, so that the Y-axis slide 212 drives the Z-axis assembly to move along the Y-axis direction, and adopts the driving mode of the Y-axis slide 212, the X-axis slide 213, the swing arm 214 and the rotation driving unit 215, the driving force is large and the movement is stable.
[0030] The Z-axis driving assembly 22 has a lifting seat 221 and a lifting driving unit 222 that drives the lifting seat 221 to move up and down. The lifting driving unit 222 is connected to the driving end of the Y-axis driving assembly 21. The material picking assembly 23 is arranged on the lifting seat 221. Specifically, the lifting driving unit 222 is connected to the Y-axis slide 212. The lifting driving unit 222 can use a cylinder. The lifting seat 221 is connected to the Y-axis sliding seat 212 up and down.
[0031] The material picking component 23 is a material clamping component, which has two relatively arranged clamping jaws 231 and a clamping drive unit 232 for driving the two clamping jaws 231 to open and close. Specifically, the clamping drive unit 232 can adopt a finger cylinder. It can be understood that the material picking component 23 can also adopt a material suction component, which has a suction cup.
[0032] A block 233 is provided at the lower end of the clamping jaw 231, and the block 233 can be extended into the slot 302 at the end of the crystal carrier 30 to limit the up and down movement of the crystal carrier 30 relative to the clamping jaw 231. Limit blocks 234 are protruding from both ends of the block 233 along the Y-axis direction, and the limit blocks 234 abut against the outer wall of the crystal carrier 30 to limit the horizontal movement of the crystal carrier 30 relative to the clamping jaw 231; by arranging the block 233 at the lower end of the clamping jaw 231 and arranging the limit blocks 234 at both ends of the block 233, when taking materials, the block 233 is inserted into the slot 302 of the crystal carrier 30 to limit the up and down movement of the crystal carrier 30, and the limit blocks 234 abut against the outer wall of the crystal carrier 30 to limit the horizontal movement of the crystal carrier 30, thereby making the clamping of the material by the clamping jaw 231 more stable.
[0033] An avoidance groove (not shown) is provided at the bottom of the conveying groove 11, and the avoidance groove extends along the conveying direction of the conveying groove 11. The avoidance groove allows the pins 303 at both ends of the crystal carrier 30 to extend downward. During production, the crystal carrier 30 moves along the conveying groove 11 and the pins 303 move along the avoidance groove.
[0034] The conveying trough 11 is provided with a driving member capable of driving the crystal carrier 30 to move. The driving member is a conveying belt or a pushing block. When a conveying belt is used, it is used in conjunction with a conveying motor. When a pushing block is used, it is used in conjunction with a plurality of cylinders.
[0035] The working process of the utility model is as follows: the conveying trough 11 conveys the crystal carrier 30 in an upright posture to the material picking robot 20, the Y-axis driving component 21 drives the Z-axis driving component 22 to move along the Y-axis direction, so that the material picking component 23 is located directly above the conveying trough 11, the Z-axis driving component 22 drives the material picking component 23 to move downward, and the two clamping claws 231 on the material picking component 23 respectively clamp the two ends of the crystal carrier 30, the Z-axis driving component 22 drives the material picking component 23 to move upward, so that the material picking component 23 takes the crystal carrier 30 vertically upward from the conveying trough 11, the Y-axis driving component 21 drives the Z-axis driving component 22 to move along the Y-axis direction to the assembly station, the Z-axis driving component 22 drives the material picking component 23 to move downward, and the pins 303 at both ends of the crystal carrier 30 are vertically inserted into the corresponding pin holes (not shown) on the base carrier 31, so that the crystal carrier 30 and the base carrier 31 are plugged and assembled into a combined carrier 32.
[0036] To sum up, the utility model sets a conveying mechanism 10 and a material picking robot 20, the conveying mechanism 10 has a conveying trough 11 for conveying a crystal carrier 30 in an upright posture, the material picking robot 20 has a Y-axis drive component 21, a Z-axis drive component 22 and at least one material picking component 23, the driving end of the Y-axis drive component 21 is connected to the Z-axis drive component 22, and the driving end of the Z-axis drive component 22 is connected to the material picking component 23. During operation, the crystal carrier 30 in an upright posture is first conveyed to the material picking robot 20 by the conveying trough 11, and then the Y-axis drive component 21 and the Z-axis drive component 22 on the robot cooperate with each other to drive the material picking component 23 to take the crystal carrier 30 vertically upward from the conveying trough 11. In subsequent work, the material picking robot 20 can directly plug the crystal carrier 30 into the base carrier 31 to form a combined carrier 32, thereby realizing automatic loading of the crystal carrier 30, with high loading efficiency and reducing the production cost of the enterprise.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical practice of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. A crystal welding positioning fixture feeding mechanism, characterized in that: It includes a conveying mechanism and a material taking manipulator; The conveying mechanism has a conveying trough, and the conveying trough is used to convey the crystal carrier in an upright posture; The material picking robot has a Y-axis drive component, a Z-axis drive component and at least one material picking component. The driving end of the Y-axis drive component is connected to the Z-axis drive component, and the Y-axis drive component drives the Z-axis drive component to move along the Y-axis direction. The driving end of the Z-axis drive component is connected to the material picking component, and the Z-axis drive component drives the material picking component to move up and down, so that the material picking component can take the crystal carrier out of the conveying trough vertically upward.
2. The crystal welding positioning fixture feeding mechanism according to claim 1, characterized in that: The Y-axis driving assembly comprises a supporting seat, a Y-axis slide, an X-axis slide, a swing arm and a rotation driving unit. The Y-axis slide is slidably arranged on the supporting seat along the Y-axis direction, the X-axis slide is slidably arranged on the Y-axis slide along the X-axis direction, the rotation driving unit is installed on the supporting seat, one end of the swing arm is connected to the driving shaft of the rotation driving unit, and the other end of the swing arm is rotatably connected to the X-axis slide through a rotating shaft, the central axis of the rotating shaft and the central axis of the driving shaft both extend along the Z-axis direction, and the Z-axis driving assembly is arranged on the Y-axis slide.
3. The crystal welding positioning fixture feeding mechanism according to claim 2, characterized in that: The rotary drive unit is a rotary cylinder.
4. The crystal welding positioning fixture feeding mechanism according to claim 1, characterized in that: The Z-axis driving assembly comprises a lifting seat and a lifting driving unit for driving the lifting seat to move up and down. The lifting driving unit is connected to the driving end of the Y-axis driving assembly. The material taking assembly is arranged on the lifting seat.
5. The crystal welding positioning fixture feeding mechanism according to claim 1, characterized in that: The material taking component is a material clamping component, and the material clamping component has two clamping jaws arranged opposite to each other and a clamping driving unit for driving the two clamping jaws to open and close.
6. The crystal welding positioning fixture feeding mechanism according to claim 5, characterized in that: A clamping block is provided at the lower end of the clamping jaw, and the clamping block can be extended into the clamping slot at the end of the crystal carrier to limit the up and down movement of the crystal carrier relative to the clamping jaw. Limiting blocks are protruding from both ends of the clamping block, and the limiting blocks abut against the outer wall of the crystal carrier to limit the horizontal movement of the crystal carrier relative to the clamping jaw.
7. The crystal welding positioning fixture feeding mechanism according to claim 1, characterized in that: An avoidance groove is provided at the bottom of the conveying groove, and the avoidance groove extends along the conveying direction of the conveying groove. The avoidance groove allows the pins at both ends of the crystal carrier to extend downward.
8. The crystal welding positioning fixture feeding mechanism according to claim 1, characterized in that: A driving member capable of driving the crystal carrier to move is arranged in the conveying trough.
9. The crystal welding positioning fixture feeding mechanism according to any one of claims 1 to 8, characterized in that: The conveying trough extends along the X-axis direction, and two material-taking assemblies are provided, and the two material-taking assemblies are arranged side by side along the X-axis direction.