Workpiece taking and placing integrated tool of full inspection machine
By designing the integrated workpiece pick-and-place tool for the full inspection machine, using the rotating drive mechanism and multiple rotating arms, the problem of low detection efficiency caused by the single function of the robot is solved, and the efficient pick-and-place workpieces are improved.
Patent Information
- Application Number
- CN202421986967.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In existing full inspection machines, the robot can only take out or put back the workpieces, resulting in low detection efficiency and affecting production and processing efficiency.
A comprehensive workpiece pick-up and placement of the workpiece of the full inspection machine is designed, including a connecting frame, a rotary driving mechanism and an adsorption mechanism. The work of the adsorption mechanism is automatically controlled through the reed switch, and the rotational driving mechanism and multiple rotating arms are used to improve the flexibility of the robot arm and the accuracy of the workpiece pick-up and placement.
It realizes efficient pick-up and placement of workpieces, improves detection efficiency, reduces energy consumption and reduces costs.
Smart Images
Figure CN222877111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of full inspection machine equipment, in particular to a full inspection machine workpiece taking and placing integrated tooling. Background Art
[0002] In the parts manufacturing industry, after the workpiece is processed, it needs to go through multiple steps such as size detection, defect detection, and performance detection before it can be put on the market. In actual production, full inspection machines are generally used to inspect workpieces. In the automated production process, the workpiece is mostly taken out and magnified by a robot. The general robot can only perform the function of taking out or putting back separately, and the inspection speed is slow, which affects the production and processing efficiency. Utility Model Content
[0003] The utility model aims to provide an integrated tooling for taking and placing workpieces of a full inspection machine to solve the problem that the manipulator in the full inspection machine can only perform a single function of taking out or putting back, resulting in low inspection efficiency.
[0004] Technical solution: The utility model provides an integrated tooling for picking and placing workpieces of a full inspection machine, including: a connecting frame, a rotating drive mechanism, and an adsorption mechanism. The connecting frame is a frame-type structure with a hollow middle; the rotating drive mechanism is arranged in the middle of the connecting frame, and a magnetic reed switch is arranged inside; the adsorption mechanism is arranged below the connecting frame, connected by a fixed frame, and includes a first adsorption column and a second adsorption column. The magnetic reed switch automatically controls the adsorption mechanism to absorb and put down the workpiece, and can take out a workpiece after the inspection is completed, and rotate the adsorption mechanism through the rotating drive mechanism to put in another workpiece to be inspected, thereby improving the inspection efficiency.
[0005] Furthermore, in the above-mentioned integrated tooling for picking and placing workpieces of a full inspection machine, the first adsorption column and the second adsorption column structure both include: a demagnetization fixing frame and a suction head, the demagnetization fixing frame is connected to the fixing frame, the suction head is arranged at the outermost end of the demagnetization fixing frame, and the suction head is a permanent magnet piston. The permanent magnet piston is used for picking and placing work, which reduces energy consumption and reduces costs.
[0006] Furthermore, in the above-mentioned integrated tooling for picking and placing workpieces of the full inspection machine, the upper part of the connecting frame is connected to the mechanical arm.
[0007] Furthermore, in the above-mentioned integrated tooling for picking and placing workpieces of the full inspection machine, the mechanical arm includes: a support column, a driving mechanism, a first rotating arm, and a second rotating arm. The support column is arranged on the workbench of the full inspection machine, and the driving mechanism is arranged above the support column. One end of the first rotating arm is connected to the driving mechanism, and the second rotating arm is connected to the other end of the first rotating arm. The other end of the second rotating arm is connected to the connecting frame at the bottom.
[0008] Furthermore, in the above-mentioned integrated workpiece pick-and-place tooling for the full inspection machine, a rotating shaft is provided between the first rotating arm and the driving mechanism, between the second rotating arm and the first rotating arm, and between the second rotating arm and the connecting frame for rotational connection. The two rotating arms expand the range of motion of the mechanical arm, improve the flexibility of the mechanical arm, and thus improve work efficiency.
[0009] Furthermore, in the above-mentioned integrated workpiece picking and placing tooling for the full inspection machine, the bottom of the connecting frame is an inclined surface, the side of the fixed frame is an isosceles right triangle structure, and a rotating shaft is provided between the inclined surface below the connecting frame and the surface where the inclined side of the fixed frame is located, so as to make a rotating connection. The rotary drive mechanism controls the rotation of the fixed frame through the rotating shaft. Each time the fixed frame rotates, the positions of the first adsorption column and the second adsorption column are exchanged, so that one end can pick up the workpiece that has been inspected, and the other end can put in the workpiece to be inspected after rotation, thereby improving the inspection efficiency.
[0010] Furthermore, in the above-mentioned integrated workpiece picking and placing tooling for the full inspection machine, the first adsorption column and the second adsorption column are respectively arranged on two vertical surfaces of the fixed frame, and the first adsorption column and the second adsorption column form a 90° angle. The first adsorption column and the second adsorption column can be rotated to maintain the position of the first adsorption column in the horizontal or vertical direction, thereby improving the accuracy of picking and placing the workpiece.
[0011] Furthermore, in the above-mentioned integrated tooling for picking and placing workpieces of the full inspection machine, the rotary drive mechanism rotates the first adsorption column and the second adsorption column, and the positions of the two are exchanged only by rotation, so that one adsorption column is always kept perpendicular to the full inspection machine workbench and the other is parallel to the full inspection machine workbench.
[0012] Furthermore, in the above-mentioned integrated tooling for picking and placing workpieces of the full inspection machine, speed regulators are provided on the outer sides of the demagnetization fixing frame and the rotating drive mechanism. The speed of picking and placing the inspection workpieces can be controlled by the speed regulators.
[0013] It can be seen from the above technical scheme that the utility model has the following beneficial effects: the utility model describes an integrated tooling for picking and placing workpieces for a full inspection machine, wherein the first adsorption column and the second adsorption column are arranged at a 90° angle on two right-angled surfaces of a fixed frame, and the rotary drive mechanism drives the rotation. Each time it rotates 90°, the positions of the first adsorption column and the second adsorption column are exchanged, so that two workpieces can be adsorbed. After one workpiece is inspected, it is retrieved, and after rotation, the other uninspected workpiece is put in for inspection. While inspecting, the inspected workpiece is put back, and a new workpiece is adsorbed again. A reed switch is provided in the rotary drive mechanism to control the picking and placing of workpieces, and the suction head is a permanent magnet piston. The process is quick and convenient, reduces energy consumption, and saves costs. The robotic arm adopts multiple rotating arms, which improves the flexibility of the robotic arm, expands the range of picking and placing workpieces, and improves accuracy and inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the integrated tooling structure for picking and placing workpieces of a full inspection machine of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the adsorption mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the mechanical arm of the utility model;
[0017] Figure 4 It is a schematic diagram of a fixing frame of the utility model.
[0018] In the figure: connecting frame 1, rotating drive mechanism 2, adsorption mechanism 3, fixing frame 4, speed regulator 5, mechanical arm 11, reed switch 21, first adsorption column 31, second adsorption column 32, demagnetization fixing frame 33, suction head 34, support column 111, drive mechanism 112, first rotating arm 113, second rotating arm 114. DETAILED DESCRIPTION
[0019] Example 1
[0020] like Figure 1-2 The illustrated integrated workpiece pick-up and placement tooling for a full inspection machine includes: a connecting frame 1, a rotating drive mechanism 2, and an adsorption mechanism 3. The connecting frame 1 is a frame-type structure with a hollow middle; the rotating drive mechanism 2 is arranged in the middle of the connecting frame 1, and a magnetic reed switch 21 is arranged inside; the adsorption mechanism 3 is arranged below the connecting frame 1, connected by a fixed frame 4, and includes a first adsorption column 31 and a second adsorption column 32. The magnetic reed switch 21 controls the work of the adsorption mechanism 3 to pick up and place the workpiece, which is convenient and fast. After a workpiece is inspected, it can be taken out, and the adsorption mechanism 3 can be rotated by the rotating drive mechanism 2 to put in another workpiece to be inspected, thereby improving the inspection efficiency.
[0021] like Figure 2 The shown embodiment is an integrated tooling for picking and placing workpieces of a full inspection machine, wherein the first adsorption column 31 and the second adsorption column 32 structures both include: a demagnetization fixing frame 33 and a suction head 34, wherein the demagnetization fixing frame 33 is connected to the fixing frame 4, and the suction head 34 is arranged at the outermost end of the demagnetization fixing frame 33, and the suction head 34 is a permanent magnet piston.
[0022] like Figure 3-4 The shown embodiment is an integrated tooling for picking and placing workpieces of a full inspection machine, wherein the bottom of the connecting frame 1 is an inclined surface, and the side of the fixing frame 4 is an isosceles right triangle structure. A rotating shaft is provided between the inclined surface below the connecting frame 1 and the surface where the hypotenuse of the fixing frame 4 is located for rotational connection.
[0023] In this embodiment, the first adsorption column 31 and the second adsorption column 32 are respectively arranged on two vertical planes of the fixed frame 4, and the first adsorption column 31 and the second adsorption column 32 form an angle of 90°. The rotating drive mechanism 2 rotates the first adsorption column 31 and the second adsorption column 32, and only exchanges their positions by rotation, so that one adsorption column is always kept perpendicular to the full inspection machine workbench, and the other is parallel to the full inspection machine workbench.
[0024] Example 2
[0025] On the basis of Example 1, in this example, Figure 3 The illustrated embodiment is an integrated tooling for picking and placing workpieces of a full inspection machine, wherein the connecting frame 1 is connected to a mechanical arm 11 at the top.
[0026] In this embodiment, the robotic arm 11 includes: a support column 111, a driving mechanism 112, a first rotating arm 113, and a second rotating arm 114. The support column 111 is arranged on the workbench of the full inspection machine, and the driving mechanism 112 is arranged above the support column 111. One end of the first rotating arm 113 is connected to the driving mechanism 112, and the second rotating arm 114 is connected to the other end of the first rotating arm 113. The other end of the second rotating arm 114 is connected to the connecting frame 1 at the bottom.
[0027] In this embodiment, a rotating shaft is provided between the first rotating arm 113 and the driving mechanism 112, between the second rotating arm 114 and the first rotating arm 113, and between the second rotating arm 114 and the connecting frame 1 for rotational connection, which greatly improves the flexibility of the robot arm 11, expands its working range, increases the accuracy of picking and placing workpieces, and improves the detection efficiency.
[0028] like Figure 2 In the illustrated integrated tooling for picking and placing workpieces of a full inspection machine, a speed regulator 5 is disposed on the outer sides of the demagnetization fixing frame 33 and the rotating drive mechanism 2 .
[0029] It should be noted that the above is only a technical solution of the utility model and is not a limitation. Although the utility model is described in detail with reference to the preferred embodiments, a person skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An integrated tooling for picking and placing workpieces of a full inspection machine, characterized by: include: A connecting frame (1), wherein the connecting frame (1) is a frame-type structure with a hollow middle portion; A rotary drive mechanism (2), the rotary drive mechanism (2) being arranged in the middle of the connecting frame (1) and having a reed switch (21) inside; An adsorption mechanism (3), the adsorption mechanism (3) being arranged below the connecting frame (1), connected via a fixing frame (4), and comprising a first adsorption column (31) and a second adsorption column (32); The first adsorption column (31) and the second adsorption column (32) structures both comprise: a demagnetization fixing frame (33) and a suction head (34); the demagnetization fixing frame (33) is connected to the fixing frame (4); the suction head (34) is arranged at the outermost end of the demagnetization fixing frame (33); and the suction head (34) is a permanent magnet piston.
2. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 1 is characterized in that: The connecting frame (1) is connected to the mechanical arm (11) at the top.
3. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 2 is characterized by: The mechanical arm (11) comprises: a support column (111), a driving mechanism (112), a first rotating arm (113), and a second rotating arm (114); the support column (111) is arranged on a full inspection machine workbench; the driving mechanism (112) is arranged above the support column (111); one end of the first rotating arm (113) is connected to the driving mechanism (112); the second rotating arm (114) is connected to the other end of the first rotating arm (113); and the other end of the second rotating arm (114) is connected to the connecting frame (1) at its lower part.
4. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 3 is characterized by: A rotating shaft is provided between the first rotating arm (113) and the driving mechanism (112), between the second rotating arm (114) and the first rotating arm (113), and between the second rotating arm (114) and the connecting frame (1) for rotational connection.
5. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 1 is characterized in that: The bottom of the connecting frame (1) is an inclined surface, and the side of the fixing frame (4) is an isosceles right triangle structure. A rotating shaft is provided between the inclined surface at the bottom of the connecting frame (1) and the surface where the inclined edge of the fixing frame (4) is located, so as to achieve a rotating connection.
6. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 1 is characterized by: The first adsorption column (31) and the second adsorption column (32) are respectively arranged on two vertical planes of the fixed frame (4), and an angle of 90° is formed between the first adsorption column (31) and the second adsorption column (32).
7. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 1 is characterized by: The rotary drive mechanism (2) rotates the first adsorption column (31) and the second adsorption column (32), and only exchanges their positions by rotation, so that one adsorption column is always kept perpendicular to the inspection machine workbench and the other is always kept parallel to the inspection machine workbench.
8. The integrated tooling for picking and placing workpieces of a full inspection machine according to claim 1 is characterized by: Speed regulators (5) are provided on the outsides of the demagnetization fixing frame (33) and the rotary drive mechanism (2).