Anti-explosion lift truck

By wrapping the explosion-proof ring and explosion-proof hoop on the outer wall of the hydraulic cylinder, and combining the design of the explosion-proof cylinder and exhaust valve, the problem of possible explosion and hydraulic oil splashing when lifting and lowering heavy objects is solved, achieving higher safety and use efficiency.

CN222877593UActive Publication Date: 2025-05-16XINXIANG LANLING MACHINERY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421856400.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-16
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Hydraulic cylinders may cause explosion and deformation when lifting heavy objects, and lack of protective measures during explosions, which may cause equipment damage and personnel damage, and hydraulic oil will splash and cause waste.

Method used

An explosion-proof lift truck is designed. By wrapping the explosion-proof ring and explosion-proof hoop on the outer wall of the hydraulic cylinder, it is connected in series through a connecting rod, combining the explosion-proof cylinder and exhaust valve to prevent the hydraulic cylinder from exploded and collecting hydraulic oil.

Benefits of technology

Effectively prevent hydraulic cylinder from explosion, increase the safety of withstanding pressure, prevent hydraulic oil from splashing, reduce waste, and improve the safety and efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-explosion lift truck which comprises a truck body, bearing beams are symmetrically arranged at the upper end of the truck body, anti-explosion lifting assemblies are symmetrically connected to the lower ends of the bearing beams respectively, the anti-explosion lifting assemblies are fixed to the truck body, an electric cabinet is fixed to the front end of the truck body, and walking wheels are arranged at the four corners of the lower end of the truck body respectively. The anti-explosion lifting assembly comprises an anti-explosion assembly and a lifting rod, the anti-explosion assembly comprises an anti-explosion barrel, a fixing plate and a sealing plate, a plurality of anti-explosion rings are arranged in the anti-explosion barrel, two anti-explosion hoops which are connected with each other are arranged at the lower end of each anti-explosion ring, and a plurality of connecting rods are arranged at the lower end of the fixing plate along the circumference of the fixing plate; the explosion-proof ring and the explosion-proof hoop are connected in series through the connecting rod, the outer wall of the hydraulic cylinder is wrapped with the explosion-proof ring and the explosion-proof hoop, the explosion-proof ring and the explosion-proof hoop are connected in series through the connecting rod, meanwhile, the inner wall of the explosion-proof barrel is provided with the abutting strip to abut against the explosion-proof ring, and the outer wall of the hydraulic cylinder is wrapped with the explosion-proof ring and the explosion-proof hoop so that the hydraulic cylinder can be prevented from being exploded.
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Description

Technical Field

[0001] The utility model relates to the technical field of explosion-proof, in particular to an explosion-proof lifting vehicle. Background Art

[0002] In the process of transporting materials in factories, it is often necessary to transport heavy objects from the ground to the platform. The objects to be transported are relatively heavy, and hydraulic cylinders are usually used to lift and lower heavy objects. Hydraulic cylinders are hydraulic actuators that convert hydraulic energy into mechanical energy and perform linear reciprocating motion (or swinging motion). They have a simple structure and reliable operation. When using them to achieve reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the movement is smooth, so they are widely used in the hydraulic systems of various machines. The output force of the hydraulic cylinder is proportional to the effective area of ​​the piston and the pressure difference on both sides; the hydraulic cylinder is basically composed of a cylinder barrel and a cylinder head, a piston and a piston rod, a sealing device, a buffer device and an exhaust device.

[0003] However, when the hydraulic cylinder is used to lift heavy objects, the following problems may occur:

[0004] 1. When the hydraulic cylinder is working, the hydraulic pressure inside the hydraulic cylinder will be too high when the lifted workpiece is heavy, causing the cylinder body to explode. It is also easy for the cylinder body to deform and burst. In addition, the high pressure during the support process of the hydraulic rod may cause the piston rod to tilt, affecting the use of the hydraulic equipment.

[0005] 2. When the hydraulic cylinder explodes, there are no external protective measures, and the explosion fragments are not mitigated by measures, causing them to fly around, causing damage to other devices. In serious cases, it will cause physical harm to the staff operating the accessories. At the same time, the explosion causes the hydraulic oil to splash directly, causing waste. Utility Model Content

[0006] In view of the above problems, the utility model provides an explosion-proof lifting vehicle; the utility model has the advantages of strong carrying capacity, explosion-proof cylinder, and collection of hydraulic oil.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an explosion-proof lifting vehicle, comprising a vehicle body, a receiving beam is symmetrically arranged at the upper end of the vehicle body, and explosion-proof lifting components are symmetrically connected to the lower ends of the receiving beams, the explosion-proof lifting components are fixed to the vehicle body, an electric control box is fixed to the front end of the vehicle body, and walking wheels are respectively arranged at the four corners of the lower end of the vehicle body, and the explosion-proof lifting components include explosion-proof components and lifting rods;

[0008] The explosion-proof assembly includes an explosion-proof tube, a fixing plate and a sealing plate. A plurality of explosion-proof rings are respectively arranged inside the explosion-proof tube. Two explosion-proof hoops connected to each other are respectively arranged at the lower ends of the explosion-proof rings. A plurality of connecting rods are arranged along the circumference of the lower end of the fixing plate. The connecting rods connect the explosion-proof rings and the explosion-proof hoops in series. A plurality of abutment strips are arranged along the circumference of the inner wall of the explosion-proof tube. The inner wall of the abutment strips abuts against the outer wall of the explosion-proof ring. An exhaust valve is fixed to the upper end of the fixing plate.

[0009] The lifting rod comprises a hydraulic cylinder and a hydraulic rod, wherein the hydraulic rod is located inside the explosion-proof cylinder and is fixedly connected to a fixing plate, and the explosion-proof ring and the explosion-proof hoop are wrapped around the outer wall of the hydraulic cylinder.

[0010] Preferably, the sealing plate is detachably connected to the explosion-proof cylinder, the connection between the fixed plate, the sealing plate and the explosion-proof cylinder is sealed, and the exhaust valve is connected to the sealed chamber formed by the explosion-proof cylinder, the fixed plate and the sealing plate.

[0011] Preferably, the explosion-proof ring includes an inner ring and an outer ring, the inner ring is wrapped around the outer wall of the hydraulic cylinder, the outer ring is fixed to the outer wall of the inner ring, the upper and lower ends of the outer ring are respectively fixed with a plurality of reinforcing ribs connected to the inner ring along their circumference, and the upper end of the outer ring is provided with a plurality of connecting holes connected to the connecting rod along its circumference.

[0012] Preferably, the explosion-proof hoop is semicircular in shape, a slot is provided at one end of the explosion-proof hoop, a block is fixed at the other end of the explosion-proof hoop, a plurality of through holes are provided on the outer wall of the explosion-proof hoop along its circumference, and the two explosion-proof hoop are connected to each other through the slots and form a circular ring wrapped around the outer wall of the hydraulic cylinder.

[0013] Preferably, the explosion-proof tube, explosion-proof ring and explosion-proof hoop are respectively made by a casting process.

[0014] Preferably, the connecting rods, connecting holes and through holes have the same number, and the connecting rods are connected to the explosion-proof ring and the explosion-proof hoop respectively by passing through the connecting holes and the through holes.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. By wrapping the explosion-proof ring and explosion-proof hoop on the outer wall of the hydraulic cylinder, and connecting the explosion-proof ring and explosion-proof hoop in series through a connecting rod, and at the same time setting abutment strips on the inner wall of the explosion-proof cylinder to abut against the explosion-proof ring, after the hydraulic cylinder is subjected to huge pressure, the explosion-proof ring and explosion-proof hoop are still wrapped on the outer wall of the hydraulic cylinder to prevent it from exploding, so that the lifting rod can withstand greater pressure and is safer to use.

[0017] 2. By wrapping the outer wall of the hydraulic cylinder with an explosion-proof ring and an explosion-proof hoop, the fragments of the hydraulic cylinder explosion are blocked when the hydraulic cylinder explodes to prevent the fragments from flying around. The air in the explosion-proof cylinder is discharged through the exhaust valve, so that all the hydraulic oil after the hydraulic cylinder explosion flows into the explosion-proof cylinder for collection to prevent the hydraulic oil from splashing and causing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the explosion-proof lifting assembly of the utility model;

[0020] Figure 3 It is a partial cross-sectional schematic diagram of the explosion-proof lifting assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the interior of the explosion-proof lifting assembly of the utility model;

[0022] Figure 5 It is a schematic diagram of explosion of the explosion-proof ring and explosion-proof hoop of the utility model;

[0023] Figure 6 This is a bottom view schematic diagram of the explosion-proof lifting assembly of the utility model without a sealing plate.

[0024] Explanations in the figure: 1. Vehicle body; 2. Explosion-proof component; 3. Lifting rod; 4. Exhaust valve; 11. Travel wheel; 12. Electric control box; 13. Supporting beam; 21. Explosion-proof cylinder; 22. Fixed plate; 23. Sealing plate; 24. Explosion-proof ring; 25. Explosion-proof hoop; 26. Connecting rod; 211. Abutment strip; 31. Hydraulic cylinder; 32. Hydraulic rod; 241. Inner ring; 242. Outer ring; 243. Reinforcement rib; 244. Connecting hole; 251. Slot; 252. Block; 253. Through hole. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0026] See also Figure 1 , Figure 2 and Figure 3, an explosion-proof lifting vehicle, comprising a vehicle body 1, wherein a receiving beam 13 is symmetrically arranged at the upper end of the vehicle body 1, wherein the vehicle body 1 and the receiving beam 13 are respectively rectangular, and such an arrangement is conducive to enabling the device to transport larger materials, so that the gravity of the materials is evenly distributed on the vehicle body 1, and the device is prevented from tilting, and the lower ends of the receiving beams 13 are symmetrically connected with explosion-proof lifting components, wherein the explosion-proof lifting components are fixed on the vehicle body 1, and the explosion-proof lifting components perform lifting and reciprocating movements on the receiving beams 13, which is conducive to lifting and lowering the materials on the vehicle body 1 and realizing the movement of the materials, and an electric control box 12 is fixed at the front end of the vehicle body 1, and walking wheels 11 are respectively arranged at the four corners of the lower end of the vehicle body 1, and the electric control box 12 and the walking wheels 11 are existing devices, and the movement state and lifting state of the device can be remotely controlled by the components arranged inside the electric control box 12, so that the operator can operate remotely The operation ensures the safety of the operator. At the same time, the walking wheel 11 is a single-sided wheel, and the walking wheel 11 is driven to move by the existing motor, reduction box and gear box to make the device walk and move. The explosion-proof lifting component includes an explosion-proof component 2 and a lifting rod 3. The lifting rod 3 includes a hydraulic cylinder 31 and a hydraulic rod 32. The hydraulic rod 32 is located inside the explosion-proof tube 21 and is fixedly connected to the fixed plate 22. The explosion-proof ring 24 and the explosion-proof hoop 25 are wrapped around the outer wall of the hydraulic cylinder 31. The hydraulic cylinder 31 is pressurized or reduced to achieve the state of pushing out or retracting the hydraulic rod 32, thereby achieving the lifting effect. The explosion-proof ring 24 and the explosion-proof hoop 25 wrapped around the outer wall of the hydraulic cylinder 31, after the hydraulic cylinder 31 is subjected to huge pressure, the explosion-proof ring 24 and the explosion-proof hoop 25 are still wrapped around the outer wall of the hydraulic cylinder 31 to prevent it from exploding, so that the lifting rod 3 can withstand greater pressure and is safer to use.

[0027] See also Figure 2 , Figure 3 and Figure 4The explosion-proof assembly 2 includes an explosion-proof tube 21, a fixing plate 22 and a sealing plate 23. A plurality of explosion-proof rings 24 are respectively arranged inside the explosion-proof tube 21. Two explosion-proof hoops 25 connected to each other are respectively arranged at the lower ends of the explosion-proof rings 24. A plurality of connecting rods 26 are arranged along the circumference of the lower end of the fixing plate 22. The connecting rods 26 connect the explosion-proof rings 24 and the explosion-proof hoops 25 in series. The hydraulic cylinder 31 is placed inside the explosion-proof tube 21 to fix the hydraulic cylinder 31 to the fixing plate 22. After completion, the hole on the explosion-proof ring 24 is passed through the connecting rod 26 and the explosion-proof ring 24 is wrapped around the outer wall of the hydraulic cylinder 31. The two explosion-proof hoops 25 are spliced ​​together, and the hole on the explosion-proof hoop 25 is passed through the connecting rod 26 so that the explosion-proof hoop 25 is located in the explosion-proof ring 24. The lower end of the explosion-proof ring 24 and the explosion-proof hoop 25 are inserted in sequence by repeating this operation until the total height of the explosion-proof ring 24 and the explosion-proof hoop 25 is consistent with the height of the hydraulic cylinder 31. At this time, the bolts are fixed at the lower end of the connecting rod 26 to prevent the explosion-proof ring 24 and the explosion-proof hoop 25 from detaching, thereby achieving the fixation of the explosion-proof ring 24 and the explosion-proof hoop 25. The inner wall of the explosion-proof cylinder 21 is provided with a plurality of abutment strips 211 along its circumference, and the inner wall of the abutment strip 211 abuts against the outer wall of the explosion-proof ring 24. The abutment strip 211 provided on the inner wall of the explosion-proof cylinder 21 abuts against the outer wall of the explosion-proof ring 24, supports the explosion-proof ring 24, makes the explosion-proof ring 24 fit with the outer wall of the hydraulic cylinder 31, and prevents the hydraulic cylinder 31 from exploding. The exhaust valve 4 is fixed on the upper end of the fixing plate 22. The connection between the fixed plate 22 and the sealing plate 23 and the explosion-proof cylinder 21 is sealed to ensure the sealing of the connection between them. The exhaust valve 4 is connected to the sealed chamber formed by the explosion-proof cylinder 21, the fixed plate 22 and the sealing plate 23. In the case of explosion of the hydraulic cylinder 31, the hydraulic oil in the hydraulic cylinder 31 flows into the explosion-proof cylinder 21 and squeezes the air in the explosion-proof cylinder 21. The exhaust valve 4 discharges the air in the explosion-proof cylinder 21, so that all the hydraulic oil after the explosion of the hydraulic cylinder 31 flows into the explosion-proof cylinder 21 for collection, to prevent the phenomenon of hydraulic oil splashing and causing waste. The sealing plate 23 is detachably connected to the explosion-proof cylinder 21, the sealing plate 23 is detachably connected to the explosion-proof cylinder 21, and the explosion-proof cylinder 21, the explosion-proof ring 24 and the explosion-proof hoop 25 are respectively It is made by a casting process, and the explosion-proof tube 21, the fixing plate 22 and the sealing plate 23 are detachably connected, which is conducive to the step-by-step connection of the explosion-proof component 2 and the lifting rod 3, and convenient for fixing the explosion-proof component 2 and the lifting rod 3. The explosion-proof tube 21, the explosion-proof ring 24 and the explosion-proof hoop 25 are respectively made by a casting process, so that their own components are integrally formed and have better mutual connectivity. The connecting rod 26, the connecting holes 244 and the through holes 253 are the same in number. The connecting rod 26 is connected to the explosion-proof ring 24 and the explosion-proof hoop 25 respectively by passing through the connecting hole 244 and the through hole 253, so that the connecting holes 244 and the through holes 253 on the explosion-proof ring 24 and the explosion-proof hoop 25 correspond one by one with the connecting rod 26, ensuring that the explosion-proof ring 24 and the explosion-proof hoop 25 are connected to each other.

[0028] See also Figure 4 , Figure 5 and Figure 6 The explosion-proof ring 24 includes an inner ring 241 and an outer ring 242. The inner ring 241 is wrapped around the outer wall of the hydraulic cylinder 31, and the outer ring 242 is fixed at the center of the outer wall of the inner ring 241. The inner diameter of the inner ring 241 is consistent with the outer diameter of the hydraulic cylinder 31, so that the inner ring 241 can fit the outside of the hydraulic cylinder 31. The upper and lower ends of the outer ring 242 are respectively fixed with a plurality of reinforcing ribs 243 connected to the inner ring 241 along their circumferences. The upper end of the outer ring 242 is provided with a plurality of connecting holes 244 connected to the connecting rod 26 along its circumference. The upper and lower ends of the outer ring 242 are fixed with a plurality of reinforcing ribs 243 along their circumferences, and the reinforcing ribs 243 are triangular in shape. The inner ring 241 and the outer ring 242 are connected by the reinforcing ribs 243, so as to increase the connectivity between the inner ring 241 and the outer ring 242, and at the same time, strengthen the rigidity of the inner ring 241, so as to further prevent the hydraulic cylinder 31 from exploding.

[0029] See also Figure 4 , Figure 5 and Figure 6 The explosion-proof hoop 25 is in a semicircular shape, and a slot 251 is provided at one end of the explosion-proof hoop 25, and a block 252 is fixed at the other end of the explosion-proof hoop 25. The explosion-proof hoop 25 is set in a semicircular shape, which is convenient for the explosion-proof hoop 25 to fit with the hydraulic cylinder 31. At the same time, the diameter of the circle formed by the two explosion-proof hoops 25 is consistent with the outer wall diameter of the hydraulic cylinder 31. At the same time, the slot 251 and the block 252 correspond to each other, which is convenient for the two explosion-proof hoops 25 to be spliced ​​and wrap the hydraulic cylinder 31 respectively. The outer wall of the explosion-proof hoop 25 is provided with a plurality of through holes 253 along its circumference, and the through holes 253 are used for the connecting rod 26 to pass through the explosion-proof hoop 25, so that the explosion-proof hoop 25 is connected to the connecting rod 26, thereby realizing the limiting and fixation of the explosion-proof hoop 25.

[0030] When the utility model is used:

[0031] First, the hydraulic cylinder 31 of the lifting rod 3 is fixedly connected to the fixing plate 22. After completion, the explosion-proof ring 24 and the two explosion-proof hoops 25 are sequentially inserted into the connecting rod 26, and multiple groups are staggered. After completion, bolts are fixed at the lower end of the connecting rod 26 to prevent the explosion-proof ring 24 and the explosion-proof hoop 25 from being separated from the connecting rod 26;

[0032] Then, fix the explosion-proof tube 21 on the fixed plate 22, so that the lifting rod 3 is located inside the explosion-proof tube 21, at this time, the abutment strip 211 abuts against the outer wall of the explosion-proof ring 24, fix the sealing plate 23 on the lower end of the fixed plate 22, and install the exhaust valve 4 on the upper end of the fixed plate 22;

[0033] Next, the explosion-proof assembly 2 and the lifting rod 3 are assembled to form an explosion-proof lifting assembly, which is fixed to the vehicle body 1, and the lifting rod 3 is connected to the hydraulic rod 32 end of the lifting rod 3;

[0034] Finally, the device is remotely controlled to move through the electric control box 12. After moving to the specified position, the explosion-proof lifting component rises to lift the material, and the driving power device drives the walking wheel 11 to move. After the material on the device is moved to the specified position, the explosion-proof lifting component is controlled to be retracted.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An explosion-proof lifting vehicle, comprising a vehicle body (1), characterized in that: The upper end of the vehicle body (1) is symmetrically provided with a receiving beam (13), the lower ends of the receiving beams (13) are symmetrically connected with explosion-proof lifting components, the explosion-proof lifting components are fixed on the vehicle body (1), an electric control box (12) is fixed at the front end of the vehicle body (1), and the four corners of the lower end of the vehicle body (1) are respectively provided with running wheels (11), and the explosion-proof lifting components include an explosion-proof component (2) and a lifting rod (3); The explosion-proof component (2) comprises an explosion-proof tube (21), a fixing plate (22) and a sealing plate (23); a plurality of explosion-proof rings (24) are respectively arranged inside the explosion-proof tube (21); two explosion-proof hoops (25) connected to each other are respectively arranged at the lower ends of the explosion-proof rings (24); a plurality of connecting rods (26) are arranged along the circumference of the lower end of the fixing plate (22); the connecting rods (26) connect the explosion-proof rings (24) and the explosion-proof hoops (25) in series; a plurality of abutment strips (211) are arranged along the circumference of the inner wall of the explosion-proof tube (21); the inner wall of the abutment strips (211) abuts against the outer wall of the explosion-proof ring (24); and an exhaust valve (4) is fixed to the upper end of the fixing plate (22); The lifting rod (3) comprises a hydraulic cylinder (31) and a hydraulic rod (32); the hydraulic rod (32) is located inside the explosion-proof cylinder (21) and is fixedly connected to the fixing plate (22); the explosion-proof ring (24) and the explosion-proof hoop (25) are wrapped around the outer wall of the hydraulic cylinder (31).

2. The explosion-proof lifting vehicle according to claim 1, characterized in that: The sealing plate (23) is detachably connected to the explosion-proof tube (21); the sealing plate (23) is detachably connected to the explosion-proof tube (21); the connection between the fixing plate (22) and the sealing plate (23) and the explosion-proof tube (21) is sealed; and the exhaust valve (4) is in communication with a sealed chamber formed by the explosion-proof tube (21), the fixing plate (22) and the sealing plate (23).

3. The explosion-proof lifting vehicle according to claim 1, characterized in that: The explosion-proof ring (24) comprises an inner ring (241) and an outer ring (242); the inner ring (241) is wrapped around the outer wall of the hydraulic cylinder (31); the outer ring (242) is fixed to the outer wall of the inner ring (241); the upper end and the lower end of the outer ring (242) are respectively fixed with a plurality of reinforcing ribs (243) connected to the inner ring (241) along their circumferences; the upper end of the outer ring (242) is provided with a plurality of connecting holes (244) connected to the connecting rod (26) along its circumference.

4. The explosion-proof lifting vehicle according to claim 1, characterized in that: The explosion-proof hoop (25) is semicircular in shape, a clamping groove (251) is provided at one end of the explosion-proof hoop (25), a clamping block (252) is fixed at the other end of the explosion-proof hoop (25), a plurality of through holes (253) are provided on the outer wall of the explosion-proof hoop (25) along its circumference, and two explosion-proof hoops (25) are clamped to each other through the clamping grooves (251) and the clamping grooves (251) to form a circular ring shape wrapped around the outer wall of the hydraulic cylinder (31).

5. The explosion-proof lifting vehicle according to claim 1, characterized in that: The explosion-proof tube (21), the explosion-proof ring (24) and the explosion-proof hoop (25) are respectively made by a casting process.

6. An explosion-proof lifting vehicle according to any one of claims 1 to 5, characterized in that: The connecting rod (26), the connecting holes (244) and the through holes (253) are of the same number, and the connecting rod (26) is connected to the explosion-proof ring (24) and the explosion-proof hoop (25) respectively by passing through the connecting holes (244) and the through holes (253).