Automatic filling device for conformal coating
By designing a three-proof paint automatic filling device including a filtering mechanism and a load bearing mechanism, the problem of inability to effectively filter impurities and stable filling in the prior art is solved, and an efficient and stable paint liquid filling process is achieved.
Patent Information
- Application Number
- CN202421969067.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing automatic filling device cannot effectively filter the impurities in the three-proof paint, resulting in the filling head nozzle blocking and the normal filling cannot be filled.
A three-proof paint automatic filling device including a filtering mechanism and a load bearing mechanism is designed. The filtering mechanism filters out impurities in the paint liquid through the filter cartridge and spiral blade rod; the bearing mechanism uses a servo motor, worm gear and worm to ensure that the filling bottle remains stable during filling.
Effectively filter out impurities in the paint liquid, ensure the purity of the paint liquid, and ensure the stability and efficiency of the filling process through an automated load bearing mechanism. Simple operation and easy to clean impurities.
Smart Images

Figure CN222877631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to filling devices, in particular to an automatic filling device for triple-proof paint. Background Art
[0002] Conformal coating, also known as circuit board protective paint, moisture-proof oil or moisture-proof paint, is a special coating used on electronic circuit boards. Conformal coating is often used in outdoor electronic equipment, military equipment, aerospace equipment, industrial control systems, automotive electronics, etc. After the production of conformal coating, it needs to be filled into special bottles or cans to prevent it from being solidified due to long-term exposure to the air.
[0003] Since the conformal coating has a certain viscosity, impurities may be mixed into the coating during its production process and form granular solids. However, existing automatic filling devices usually do not have the function of filtering impurities. Therefore, these granular solid impurities can easily block the nozzle of the filling head when passing through the filling head, resulting in the inability to fill the conformal coating normally. Utility Model Content
[0004] In order to solve the defects in the prior art, the utility model provides an automatic filling device for triple-proof paint.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model discloses an automatic filling device for three-proof paint, comprising a workbench and a filtering mechanism composed of a storage tank and a filter cartridge, wherein the storage tank is located on one side of a top plate of the workbench, a liquid inlet pipe is arranged on one side of the storage tank, a liquid pump is arranged above the storage tank, and a liquid inlet end of the liquid pump is connected with a liquid inlet pipe arranged in the storage tank, the filter cartridge is installed below a side wall of the storage tank and is connected with the liquid inlet pipe, and a rotating spiral blade rod is arranged in the filter cartridge;
[0007] It also includes a bearing mechanism consisting of a turntable and a plurality of placement seats, wherein the turntable is rotatably arranged on the other side of the top plate of the workbench, and the plurality of placement seats are distributed in a ring shape on the placement seat, a sliding pad is arranged in the placement seat, and a spring is arranged between the pad and the bottom plate of the placement seat, and a rotatable blocking rod is arranged on one side of the placement seat.
[0008] As a preferred technical solution of the utility model, a mounting frame fixed to the top plate of the workbench is arranged between the storage tank and the turntable, an electric push rod is arranged at the top of the mounting frame, an electric-controlled filling head that can slide up and down is arranged at the upper end of the mounting frame, and the output end of the mounting frame is fixed on one side of the electric-controlled filling head.
[0009] As a preferred technical solution of the utility model, the position of the electrically controlled filling head corresponds to the position of the placement seat on the turntable, and the electrically controlled filling head is communicated with the liquid outlet end of the liquid pump.
[0010] As a preferred technical solution of the utility model, a dust cover is provided on the top of the storage tank, the liquid pump is placed on the upper surface of the dust cover, and the liquid suction pipe on the liquid inlet end of the liquid suction pump penetrates the dust cover and enters the storage tank.
[0011] As a preferred technical solution of the utility model, one end of the filter cartridge located inside the storage tank is provided with dense filter holes for filtering impurities, one end of the filter cartridge located outside the storage tank is provided with a waste outlet and a sealing cover is provided on the waste outlet, and one end of the central axis of the spiral blade rod extends to the outside of the filter cartridge and is fixedly connected with a handle.
[0012] As a preferred technical solution of the utility model, the lower end of the central axis of the turntable rotates through the top plate of the workbench and is provided with a worm gear. A servo motor is installed on the lower surface of the top plate of the workbench and a worm meshing with the worm gear is provided on the output end of the servo motor.
[0013] As a preferred technical solution of the utility model, a limit rod is provided at the center of the lower surface of the pad plate and slides through the corresponding bottom plate of the placement seat, and a limit plate is provided on the limit rod below the pad plate and is in contact with the lower surface of the placement seat, and a protruding rod is provided on one side of the lower end of the baffle rod and contacts the lower surface of the pad plate when the baffle rod is in an inclined state.
[0014] In the above scheme, it should be noted that the liquid pump, servo motor, electronically controlled filling head and electric push rod are all externally connected to a power supply and connected to a controller.
[0015] The beneficial effects of the utility model are:
[0016] 1. This type of automatic filling device for conformal paint can filter impurities in the paint liquid input from the liquid inlet pipe to the workbench by using the filter holes on the filter cartridge by setting a filtering mechanism, thereby ensuring the purity of the paint liquid transported by the liquid pump, and the filtered impurities will accumulate in the filter cartridge. When cleaning the impurities, it is only necessary to open the sealing plug on the waste outlet and use the handle to drive the spiral blade rod to rotate, so that the impurities in the filter cartridge can be pushed to the waste outlet for discharge, which is simple and convenient to operate.
[0017] 2. This type of three-proof paint automatic filling device, by setting a bearing mechanism, when the filling bottle is placed in the placement seat, the servo motor will rotate the filling bottle to the bottom of the electric filling head through the meshing relationship between the worm gear and the worm, and then the electric push rod will drive the electric filling head to move downward and press down the filling bottle. At this time, the pad will also be pressed and move downward. By cooperating with the position of the pad and the protruding rod on the baffle bar, the baffle bar will rotate to a vertical state, and its upper end will be attached to the outer wall of the filling bottle for reinforcement to prevent the bottle body from shaking due to the impact of the paint liquid during filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the main structure of a three-proof paint automatic filling device of the utility model;
[0020] Figure 2 This is a rear structural schematic diagram of a three-proof paint automatic filling device of the utility model;
[0021] Figure 3 This is a schematic cross-sectional view of a storage tank of a three-proof paint automatic filling device of the utility model;
[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of a filter cartridge of a three-proof paint automatic filling device of the utility model;
[0023] Figure 5 The utility model is a schematic cross-sectional structure diagram of a placement seat of an automatic filling device for triple-proof paint.
[0024] In the figure: 1. workbench; 2. storage tank; 3. liquid inlet pipe; 4. liquid extraction pump; 5. liquid extraction pipe; 6. filter cartridge; 7. spiral blade rod; 8. turntable; 9. placement seat; 10. pad; 11. spring; 12. stop rod; 13. mounting frame; 14. electric push rod; 15. electronically controlled filling head; 16. dust cover; 17. waste outlet; 18. worm gear; 19. servo motor; 20. worm; 21. protruding rod. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0026] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the utility model is an automatic filling device for three-proof paint, comprising a workbench 1 and a filtering mechanism composed of a storage tank 2 and a filter cartridge 6, the storage tank 2 is located on one side of the top plate of the workbench 1, a liquid inlet pipe 3 is arranged on one side of the storage tank 2, and a liquid pump 4 is arranged above the storage tank 2, and the liquid inlet end of the liquid pump 4 is connected to the liquid pump 5 located in the storage tank 2, the filter cartridge 6 is installed below a side wall of the storage tank 2 and is connected to the liquid inlet pipe 3, and a rotating spiral blade rod 7 is arranged in the filter cartridge 6;
[0027] It also includes a supporting mechanism consisting of a turntable 8 and a plurality of placement seats 9. The turntable 8 is rotatably arranged on the other side of the top plate of the workbench 1. A plurality of placement seats 9 are distributed in a ring shape on the placement seat 9. A sliding pad 10 is arranged in the placement seat 9 and a spring 11 is arranged between the pad 10 and the bottom plate of the placement seat 9. A rotatable blocking rod 12 is arranged on one side of the placement seat 9.
[0028] Among them, a mounting frame 13 fixed on the top plate of the workbench 1 is arranged between the storage tank 2 and the turntable 8, an electric push rod 14 is arranged at the top of the mounting frame 13, and an electric-controlled filling head 15 that can slide up and down is arranged at the upper end of the mounting frame 13, and the output end of the mounting frame 13 is fixed on one side of the electric-controlled filling head 15. By arranging the mounting frame 13 and the electric push rod 14, the electric push rod 14 can drive the electric-controlled filling head 15 to slide up and down when working.
[0029] Among them, the position of the electric-controlled filling head 15 corresponds to the position of the placement seat 9 on the turntable 8, and the electric-controlled filling head 15 is connected to the liquid outlet end of the liquid pump 4. By setting the electric-controlled filling head 15, the liquid pump 4 can transport the paint liquid in the storage tank 2 to the electric-controlled filling head 15, and then the electric-controlled filling head 15 fills the paint liquid into the filling bottle placed in the placement seat 9 below it.
[0030] Among them, a dust cover 16 is provided at the top of the storage tank 2, the liquid pump 4 is placed on the upper surface of the dust cover 16, and the liquid suction pipe 5 on the liquid inlet end of the liquid pump 4 passes through the dust cover 16 and enters the storage tank 2. By setting the dust cover 16, the paint liquid in the storage tank 2 can be protected from external pollution, and the installation and fixation of the liquid pump 4 can be facilitated.
[0031] Among them, one end of the filter cartridge 6 located inside the storage tank 2 is provided with dense filter holes for filtering impurities, the end of the filter cartridge 6 located outside the storage tank 2 is provided with a waste outlet 17 and a sealing cover is provided on the waste outlet 17, and one end of the central axis of the spiral blade rod 7 extends to the outside of the filter cartridge 6 and is fixedly connected with a handle. By setting the filter cartridge 6 and the spiral blade rod 7, the filter holes on the filter cartridge 6 can be used to filter the paint liquid transported by the liquid inlet pipe 3, and the spiral blade rod 7 can transport the filtered material in the filter cartridge 6 to the waste outlet 17 for discharge.
[0032] Among them, the lower end of the central axis of the turntable 8 rotates through the top plate of the workbench 1 and is provided with a worm gear 18. A servo motor 19 is installed on the lower surface of the top plate of the workbench 1 and a worm 20 meshing with the worm gear 18 is provided on the output end of the servo motor 19. By setting the worm gear 18, the servo motor 19 and the worm 20, and utilizing the meshing relationship between the worm gear 18 and the worm 20, the servo motor 19 can drive the turntable 8 to rotate at a suitable angle, ensuring that the filling bottles in the placement seat 9 will be located directly below the electronically controlled filling head 15 after each rotation.
[0033] Among them, a limit rod is provided at the center of the lower surface of the pad 10, which slides through the bottom plate of the corresponding placement seat 9, and a limit plate is provided on the limit rod below the pad 10, which is in contact with the lower surface of the placement seat 9. A protruding rod 21 is provided on one side of the lower end of the baffle rod 12, which touches the lower surface of the pad 10 when the baffle rod 12 is in an inclined state. By arranging the limit rod and the limit plate under the pad 10, the pad 10 can be prevented from resetting too quickly when it is affected by the elastic force of the spring 11. By arranging the protruding rod 21 on the baffle rod 12, the pad 10 can be pressed The protruding rod 21 can rotate the baffle rod 12 to a vertical state during the downward pressing process, allowing the upper end of the baffle rod 12 to fit on the filling bottle.
[0034] During operation, the liquid inlet pipe 3 is connected to the conveying pipeline of the paint liquid, and the paint liquid will be conveyed to the filter cartridge 6 through the liquid inlet pipe 3. Since the filter cartridge 6 is provided with filter holes, impurities in the paint liquid can be filtered out to ensure that the paint liquid conveyed by the liquid extraction pump 4 is pure. After that, the paint liquid will be conveyed to the electric control filling head 15 under the action of the liquid extraction pump 4. When cleaning the impurities in the filter cartridge 6, it is only necessary to open the sealing plug on the waste outlet 17 and drive the spiral blade rod 7 to rotate by the handle, so that the impurities in the filter cartridge 6 can be pushed to the waste outlet 17 for discharge, which is simple and convenient to operate.
[0035] During filling, the filling bottle is placed on the placement seat 9. Due to the meshing relationship between the worm gear 18 and the worm 20, the servo motor 19 can drive the turntable 8 to rotate at a suitable angle, ensuring that the filling bottle in the placement seat 9 will be located directly below the electric filling head 15 after each rotation, and then the electric push rod 14 will drive the electric filling head 15 to move downward, and the injection nozzle at the lower end of the electric filling head 15 will enter the bottle mouth at the upper end of the filling bottle, and the electric filling head 15 will press the filling bottle down for a distance, and the pad 10 will be pressed to move downward, causing the spring 11 to be compressed, and because the pad 10 and the protruding rod 21 on the baffle rod 12 are matched, the baffle rod 12 can be rotated to a vertical state by pressing the protruding rod 21 at the lower end of the baffle rod 12 during the downward movement of the pad 10, so that the upper end of the baffle rod 12 can be attached to the filling bottle for reinforcement, preventing the bottle body from shaking due to the impact of the paint liquid during filling;
[0036] After the filling is completed, the electric filling head 15 will rise again driven by the electric push rod 14. In the process of the electric filling head 15 moving away from the filling bottle, the pad 10 and the filling bottle thereon will be reset under the elastic force of the spring 11. The limit rod and the limit sheet are arranged under the pad 10 to prevent the pad 10 from resetting too quickly when it is affected by the elastic force of the spring 11. When the pad 10 no longer presses the protruding rod 21 at the lower end of the baffle rod 12, the baffle rod 12 will rotate to a tilted state again, which is convenient for taking out the filling bottle.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An automatic filling device for conformal coating, characterized in that: The invention comprises a workbench (1) and a filtering mechanism consisting of a storage tank (2) and a filter cartridge (6), wherein the storage tank (2) is located on one side of the top plate of the workbench (1), a liquid inlet pipe (3) is arranged on one side of the storage tank (2), a liquid pump (4) is arranged above the storage tank (2), and the liquid inlet end of the liquid pump (4) is connected to a liquid inlet pipe (5) located in the storage tank (2), the filter cartridge (6) is installed through the lower side of a side wall of the storage tank (2) and is connected to the liquid inlet pipe (3), and a rotating spiral blade rod (7) is arranged in the filter cartridge (6); It also includes a bearing mechanism consisting of a turntable (8) and a plurality of placement seats (9), wherein the turntable (8) is rotatably arranged on the other side of the top plate of the workbench (1), and a plurality of the placement seats (9) are distributed on the placement seat (9) in a ring shape, a sliding pad (10) is arranged inside the placement seat (9), and a spring (11) is arranged between the pad (10) and the bottom plate of the placement seat (9), and a rotatable blocking rod (12) is arranged on one side of the placement seat (9).
2. The automatic filling device for conformal coating according to claim 1 is characterized in that: A mounting frame (13) fixed on the top plate of the workbench (1) is arranged between the storage tank (2) and the turntable (8), an electric push rod (14) is arranged at the top end of the mounting frame (13), an electric-controlled filling head (15) which can slide up and down is arranged at the upper end of the mounting frame (13), and an output end of the mounting frame (13) is fixed on one side of the electric-controlled filling head (15).
3. The automatic filling device for conformal coating according to claim 2 is characterized in that: The position of the electric-controlled filling head (15) corresponds to the position of the placement seat (9) on the turntable (8), and the electric-controlled filling head (15) is connected to the liquid outlet end of the liquid pump (4).
4. The automatic filling device for conformal coating according to claim 1 is characterized in that: The top of the storage tank (2) is provided with a dust cover (16), the liquid extraction pump (4) is placed on the upper surface of the dust cover (16), and the liquid extraction pipe (5) on the liquid inlet end of the liquid extraction pump (4) passes through the dust cover (16) and enters the storage tank (2).
5. The automatic filling device for conformal coating according to claim 1 is characterized in that: The end of the filter cartridge (6) located inside the storage tank (2) is provided with dense filter holes for filtering impurities, the end of the filter cartridge (6) located outside the storage tank (2) is provided with a waste outlet (17) and a sealing cover is provided on the waste outlet (17), and one end of the central axis of the spiral blade rod (7) extends to the outside of the filter cartridge (6) and is fixedly connected to a handle.
6. The automatic filling device for conformal coating according to claim 1 is characterized in that: The lower end of the central axis of the turntable (8) rotates through the top plate of the workbench (1) and is provided with a worm gear (18); a servo motor (19) is installed on the lower surface of the top plate of the workbench (1), and a worm (20) meshing with the worm gear (18) is provided on the output end of the servo motor (19).
7. The automatic filling device for conformal coating according to claim 1 is characterized in that: A limiting rod is provided at the center of the lower surface of the pad (10) and slides through the bottom plate of the corresponding placement seat (9), and a limiting sheet is provided on the limiting rod below the pad (10) and is in contact with the lower surface of the placement seat (9). A protruding rod (21) is provided on one side of the lower end of the blocking rod (12) and contacts the lower surface of the pad (10) when the blocking rod (12) is in an inclined state.