Efficient dehydration equipment for shield slurry
By designing a shield mud dehydration equipment with a rotating drum and hollow spiral feeder, the problem of low dehydration efficiency in the prior art is solved, and efficient and simple dehydration effect is achieved.
Patent Information
- Application Number
- CN202420692280.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing shield mud dewatering equipment uses the motor to roll the adjusting rope and adjust the inclination angle of the dewatering tank, resulting in low dehydration efficiency and long dehydration time.
An efficient dehydration device including two support plates, a rotary drum and a hollow screw feeder is designed. The rotary drum is driven to rotate at a high speed through a driving mechanism, and dehydrated by centrifugal force is used to separate the dehydration material, and the dehydration material is pushed to the other end to accelerate the dehydration.
It has achieved improvement in dehydration efficiency, reduced dehydration time, and has the advantages of compact structure, simple operation and good dehydration effect, which is suitable for practical applications.
Smart Images

Figure CN222877785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dehydration equipment, in particular to shield slurry high-efficiency dehydration equipment. Background Art
[0002] With the rapid increase of urban population in my country, underground rail transit has become a major means to solve the problem of traffic deterioration. During the shield tunneling process, in order to achieve force balance on the face, water, bentonite, foam, high molecular polymer and other additives are added to the shield machine soil bin. Therefore, a large amount of water-rich slag will be produced during the shield process. Due to its high fluidity and poor stability, direct landfill of shield slag has serious safety hazards. In addition, if the shield slag is directly transported without treatment, it is easy to leak during transportation, affecting the appearance of the city and causing environmental pollution.
[0003] After searching, a Chinese patent discloses a mud dewatering device (authorization announcement number CN215176821U), including a dewatering box with a dewatering motor connected to the side end and a solidification box body with a feed port connected to the side end, the lower end of the solidification box body is fixedly connected to a base, and a feed pipe is fixedly connected between the dewatering box and the solidification box body, the lower end of the dewatering box is hinged to the base, a retractable adjustment mechanism is connected to the fixed frame, a fixing ring is fixedly connected to the side end of the dewatering box, and an adjustment rope is connected between the fixing ring and the retractable adjustment mechanism. Although the patented technology can flexibly adjust the inclination angle of the dewatering box according to actual dehydration needs by hingedly connecting the lower end of the dewatering box to the base, and by setting the retractable adjustment mechanism and connecting the adjustment rope between the dewatering box and the retractable adjustment mechanism, the dewatering box can be stored upright when idle to reduce the floor space;
[0004] However, in actual application, this patented technology adjusts the inclination angle of the dehydration box by adjusting the winding of the adjustment rope through the action of the service motor, and then uses the different angles to discharge water through its own gravity. This method not only has low dehydration efficiency, but also relatively long dehydration time, which is not conducive to actual application and operation. Utility Model Content
[0005] The purpose of the utility model is to provide a high-efficiency shield mud dehydration equipment to solve the problem proposed in the above background technology that the inclination angle of the dehydration box is adjusted by adjusting the winding of the adjustment rope through the action of a motor, and then the water is discharged by its own gravity using the difference in angles. This method not only has low dehydration efficiency, but also has a relatively long dehydration time.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a shield mud efficient dewatering equipment, comprising two support plates, the two support plates provide stable support for the whole equipment, a cover shell is fixedly connected between the tops of the two support plates, a drum is rotatably connected inside the cover shell, the drum is rotatably connected to the inside of the cover shell through a bearing, two through grooves are provided at both ends of the drum, a hollow screw feeder is rotatably connected inside the drum, two through holes are provided on the outer side of one end of the hollow screw feeder, one end of the hollow screw feeder is fixedly connected to a rotating shaft, and the end of the rotating shaft away from the hollow screw feeder passes through the drum and the cover shell and is rotatably connected to the corresponding fixed plate;
[0007] A driving mechanism 1 is arranged on the top of one of the support plates, and the driving mechanism 1 is used to drive the rotating drum to rotate. A driving mechanism 2 is arranged on the top of the other support plate, and the driving mechanism 2 is used to drive the rotating drum to rotate.
[0008] Through the above technical solution, two support plates provide stable support for the entire equipment. The hollow screw feeder can push the dehydrated material from one end of the drum to the other end under the drive of the rotating shaft. The device separates water and soil through the centrifugal force generated by rotation, thereby accelerating the dehydration efficiency. It not only has the advantages of compact structure, easy operation, good dehydration effect, etc., but also is conducive to practical application and operation.
[0009] Preferably, the driving mechanism 1 includes a fixing plate 2, a motor 1, a gear 1 and a gear 2, the fixing plate 2 is fixedly connected to the top of the corresponding support plate, the motor 1 is fixedly installed on the outer side of the fixing plate 2, the output end of the motor 1 passes through the fixing plate 2, the gear 1 is fixedly connected to the output end of the motor 1, the cover shell is fixedly connected with a fixing cylinder, one end of the fixing cylinder passes through the cover shell and is rotatably connected to one of the fixing plates 1, the gear 2 is fixedly connected to the outer side of the fixing cylinder, and the gear 1 and the gear 2 are meshingly connected.
[0010] Through the above technical solution, the drum can be driven to rotate at high speed through the action of motor 1, gear 1, gear 2 and the fixed cylinder.
[0011] Preferably, the driving mechanism 2 includes a fixing plate 3, a motor 2 and a differential, the fixing plate 3 is fixedly connected to the top of the corresponding support plate, the motor 2 is fixedly installed on the outside of the fixing plate 3, the output end of the motor 2 passes through the fixing plate 3 and is fixedly connected to one end of the rotating shaft, and the differential is fixedly connected to the output end of the motor 2.
[0012] Through the above technical solution, the differential can reduce the rotation speed of the hollow screw feeder.
[0013] Preferably, one end of the bottom of the cover shell is fixedly connected to a discharge pipe 1, and one end of the bottom of the cover shell away from the discharge pipe 1 is fixedly connected to a discharge pipe 2.
[0014] Through the above technical solution, solids can be discharged through discharge pipe one, and liquids can be discharged through discharge pipe two.
[0015] Preferably, one end of the hollow screw feeder away from the rotating shaft is rotatably connected to a feed pipe, and one end of the feed pipe passes through the rotating drum and the cover shell and is rotatably connected to the inside of the fixed cylinder.
[0016] Through the above technical solution, the mud can be fed into the interior of the drum through the feed pipe.
[0017] Preferably, the motor 2, the motor 1 and the differential are all electrically connected to an external control device.
[0018] Through the above technical solution, the motor 2, the motor 1 and the differential can be controlled to work through an external control device.
[0019] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0020] The utility model can provide stable support for the whole equipment through the two support plates, and can push the dehydrated material from one end of the drum to the other end through the hollow screw feeder driven by the rotating shaft. The device separates water and soil through the centrifugal force generated by the rotation, thereby accelerating the dehydration efficiency. It not only has the advantages of compact structure, simple operation, good dehydration effect, etc., but also is conducive to practical application and operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 This is a cross-sectional view from a first perspective of the present utility model;
[0023] Figure 3 It is a cross-sectional view from a second viewing angle of the present utility model;
[0024] Figure 4 It is a structural schematic diagram of the motor 1, gear 1, gear 2 and feed pipe of the utility model.
[0025] Among them: 1. Support plate; 2. Cover shell; 3. Drum; 4. Hollow screw feeder; 5. Fixed plate 1; 6. Discharge pipe 1; 7. Discharge pipe 2; 8. Through hole; 9. Through slot; 10. Fixed plate 2; 11. Rotating shaft; 12. Motor 1; 13. Gear 1; 14. Feed pipe; 15. Gear 2; 16. Differential; 17. Motor 2; 18. Fixed plate 3; 19. Fixed cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-4 A shield mud efficient dewatering equipment comprises two support plates 1, the two support plates 1 provide stable support for the whole equipment, a cover shell 2 is fixedly connected between the tops of the two support plates 1, a drum 3 is rotatably connected inside the cover shell 2, the drum 3 is rotatably connected to the inside of the cover shell 2 through a bearing, two through grooves 9 are provided at both ends of the drum 3, a hollow screw feeder 4 is rotatably connected inside the drum 3, two through holes 8 are provided on the outer side of one end of the hollow screw feeder 4, a rotating shaft 11 is fixedly connected to one end of the hollow screw feeder 4, and the end of the rotating shaft 11 away from the hollow screw feeder 4 passes through the drum 3 and the cover shell 2 and is rotatably connected to the corresponding fixed plate 5;
[0028] A driving mechanism 1 is arranged on the top of one of the support plates 1, and the driving mechanism 1 includes a fixing plate 2 10, a motor 12, a gear 13 and a gear 2 15. The fixing plate 2 10 is fixedly connected to the top of the corresponding support plate 1, the motor 12 is fixedly installed on the outer side of the fixing plate 2 10, the output end of the motor 12 passes through the fixing plate 2 10, the gear 13 is fixedly connected to the output end of the motor 12, the cover 2 is fixedly connected with a fixing cylinder 19, one end of the fixing cylinder 19 passes through the cover 2 and is rotatably connected to one of the fixing plates 1 5, the gear 2 15 is fixedly connected to the outer side of the fixing cylinder 19, the gear 13 is meshed with the gear 2 15, and the motor 12 and the gear 13 are connected to each other. , gear 2 15 and fixed cylinder 19 can drive the drum 3 to rotate at high speed, drive mechanism 1 is used to drive the drum 3 to rotate, a drive mechanism 2 is arranged on the top of another support plate 1, drive mechanism 2 includes fixed plate 3 18, motor 2 17 and differential 16, fixed plate 3 18 is fixedly connected to the top of the corresponding support plate 1, motor 2 17 is fixedly installed on the outer side of fixed plate 3 18, the output end of motor 2 17 passes through fixed plate 3 18 and is fixedly connected to one end of rotating shaft 11, differential 16 is fixedly connected to the output end of motor 2 17, the function of differential 16 can reduce the rotation speed of hollow screw feeder 4, drive mechanism 2 is used to drive the drum 3 to rotate.
[0029] The two support plates 1 provide a stable support for the entire equipment. The hollow screw feeder 4, driven by the rotating shaft 11, can push the dehydrated material from one end of the drum 3 to the other end. The device separates water and soil through the centrifugal force generated by rotation, thereby accelerating the dehydration efficiency. It not only has the advantages of compact structure, simple operation, good dehydration effect, etc., but also is conducive to practical application and operation.
[0030] Specifically, one end of the bottom of the cover shell 2 is fixedly connected to a discharge pipe 6, and one end of the bottom of the cover shell 2 away from the discharge pipe 6 is fixedly connected to a discharge pipe 2 7. Solids can be discharged through the discharge pipe 6, and liquids can be discharged through the discharge pipe 2 7.
[0031] One end of the hollow screw feeder 4 away from the rotating shaft 11 is rotatably connected to a feed pipe 14 , one end of which passes through the drum 3 and the cover shell 2 and is rotatably connected to the interior of the fixed cylinder 19 , so that mud can be fed into the interior of the drum 3 through the feed pipe 14 .
[0032] Specifically, the motor 2 17 , the motor 1 12 and the differential 16 are all electrically connected to an external control device, and the motor 2 17 , the motor 1 12 and the differential 16 can be controlled to work by the external control device.
[0033] When in use, firstly, the mud to be dehydrated is added into the inside of the drum 3 through the feed pipe 14, and the motor 12 drives the gear 13 to rotate, and the gear 13 drives the gear 2 15 to rotate, thereby driving the fixed cylinder 19 and the drum 3 to rotate at a high speed, and the rotation of the drum 3 generates a strong centrifugal force, so that the solid phase particles are thrown on the inner wall of the drum 3, and the water is separated inside the drum 3 due to its small density and small centrifugal force, and at the same time, the hollow screw is driven by the cooperation of the motor 2 17 and the differential 16. The rotary feeder 4 rotates and forms a speed difference with the drum 3, so there is a relative motion between the two. The rotation of the hollow screw feeder 4 is used to push the silt on the inner wall of the drum 3 to the inside of the through groove 9 on the side close to the motor 12, and the water is pushed to the opposite side. Finally, the water and silt are discharged through the discharge pipe 1 6 and the discharge pipe 2 7. The device separates water and soil through the centrifugal force generated by the rotation, thereby accelerating the dehydration efficiency. It not only has the advantages of compact structure, simple operation, and good dehydration effect, but is also conducive to practical application and operation.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A shield slurry high-efficiency dehydration device, comprising two support plates (1), characterized in that: A cover shell (2) is fixedly connected between the tops of the two support plates (1), a rotating drum (3) is rotatably connected inside the cover shell (2), two through grooves (9) are provided at both ends of the rotating drum (3), a hollow screw feeder (4) is rotatably connected inside the rotating drum (3), two through holes (8) are provided on the outer side of one end of the hollow screw feeder (4), a rotating shaft (11) is fixedly connected to one end of the hollow screw feeder (4), and the end of the rotating shaft (11) away from the hollow screw feeder (4) passes through the rotating drum (3) and the cover shell (2) and is rotatably connected to the corresponding fixed plate (5); A driving mechanism 1 is arranged on the top of one of the support plates (1), and the driving mechanism 1 is used to drive the rotating drum (3) to rotate; a driving mechanism 2 is arranged on the top of the other support plate (1), and the driving mechanism 2 is used to drive the rotating drum (3) to rotate.
2. The shield slurry high-efficiency dehydration equipment according to claim 1 is characterized by: The driving mechanism 1 comprises a fixing plate 2 (10), a motor 1 (12), a gear 1 (13) and a gear 2 (15); the fixing plate 2 (10) is fixedly connected to the top of the corresponding support plate (1); the motor 1 (12) is fixedly mounted on the outer side of the fixing plate 2 (10); the output end of the motor 1 (12) passes through the fixing plate 2 (10); the gear 1 (13) is fixedly connected to the output end of the motor 1 (12); the housing (2) is fixedly connected with a fixing cylinder (19); one end of the fixing cylinder (19) passes through the housing (2) and is rotatably connected to one of the fixing plates 1 (5); the gear 2 (15) is fixedly connected to the outer side of the fixing cylinder (19); the gear 1 (13) and the gear 2 (15) are meshingly connected.
3. The shield slurry high-efficiency dehydration equipment according to claim 1 is characterized by: The driving mechanism 2 comprises a fixing plate 3 (18), a motor 2 (17) and a differential (16); the fixing plate 3 (18) is fixedly connected to the top of the corresponding support plate (1); the motor 2 (17) is fixedly installed on the outer side of the fixing plate 3 (18); the output end of the motor 2 (17) passes through the fixing plate 3 (18) and is fixedly connected to one end of the rotating shaft (11); and the differential (16) is fixedly connected to the output end of the motor 2 (17).
4. The shield slurry high-efficiency dehydration equipment according to claim 1 is characterized by: One end of the bottom of the cover shell (2) is fixedly connected to a discharge pipe 1 (6), and one end of the bottom of the cover shell (2) away from the discharge pipe 1 (6) is fixedly connected to a discharge pipe 2 (7).
5. The shield slurry high-efficiency dehydration equipment according to claim 1 is characterized by: One end of the hollow screw feeder (4) away from the rotating shaft (11) is rotatably connected to a feed pipe (14), and one end of the feed pipe (14) penetrates the rotating drum (3) and the cover shell (2) and is rotatably connected to the inside of the fixed cylinder (19).
6. The shield slurry high-efficiency dehydration equipment according to claim 3 is characterized by: The motor 2 (17), the motor 1 (12) and the differential (16) are all electrically connected to an external control device.
Citation Information
Patent Citations
Slurry dewatering equipment
CN215176821U