Environment-friendly glass waste melting regeneration device

By designing an environmentally friendly glass waste melting and regeneration device in glass melting equipment and using high-temperature flue gas to preheat glass waste, the problem of low energy utilization efficiency of existing equipment is solved, and energy-saving and environmentally friendly effects are achieved.

CN222877788UActive Publication Date: 2025-05-16SHANDONG BOXING SHIBO WASTE GLASS RECYCLING CO LTD
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Patent Information

Application Number
CN202421824675.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-16
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing glass melting equipment has defects in energy utilization efficiency, consuming a large amount of energy to maintain a high-temperature operating environment, and the high-temperature exhaust gas is not effectively utilized, resulting in thermal energy loss and increasing energy consumption and environmental pressure.

Method used

An environmentally friendly glass waste melting and regeneration device is designed to preheat the glass waste to be processed using the high-temperature flue gas discharged from the glass melting furnace body. Through the design of the preheating box and feed assembly, the continuous preheating and melting of the glass waste is achieved, reducing the demand for additional energy.

Benefits of technology

It improves energy utilization efficiency, reduces the demand for additional energy, achieves environmental protection, and improves the preheating effect and melting treatment efficiency of glass waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass processing, in particular to an environment-friendly glass waste melting regeneration device which comprises a glass melting furnace body, an exhaust pipe is arranged on the left side of the glass melting furnace body, a gas guide pipe is arranged at the output end of the exhaust pipe, a preheating box is arranged above the glass melting furnace body, and the interior of the preheating box is divided into a plurality of preheating cavities through partition plates. A plurality of air inlet pipes which are arranged at equal intervals in the front-back direction are arranged at the position, close to the left side, of the bottom of the preheating box, the multiple air inlet pipes communicate with the air guide pipe, and a feeding assembly is arranged in each preheating cavity. According to the environment-friendly glass waste melting regeneration device, the high-temperature flue gas discharged from the glass melting furnace body is used for preheating the glass waste to be treated, so that the requirement on extra energy is reduced, the energy utilization efficiency is improved, and the purpose of saving energy is achieved, thereby realizing the environment-friendly effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to an environmentally friendly glass waste melting and regeneration device. Background Art

[0002] In modern society, glass is a widely used material, applied in daily life and various industrial fields. From windows and beverage bottles to automotive glass and electronic products, glass is everywhere. With the end of the life of products and the rapid change of consumption patterns, a large amount of glass waste is generated. If these waste glass are properly handled, they can be re-entered into the production process to achieve resource recycling.

[0003] The main component of glass is silica sand, which is formed by high-temperature melting and has the characteristics of being recyclable. Recycling glass waste can not only reduce the demand for mining of raw materials, but also significantly reduce the burden on the environment. During the recycling process, glass waste usually needs to be cleaned and sorted, and then sent to the melting equipment for reprocessing. Through melting, the waste glass becomes liquid again and can be made into new glass products. This process plays an important role in resource conservation and environmental protection.

[0004] However, existing glass melting equipment has some technical defects in terms of energy efficiency. During the melting process, the equipment usually consumes a lot of energy to maintain a high-temperature operating environment. At the same time, the high-temperature exhaust gas generated is often not effectively utilized and is directly discharged to the outside, resulting in a large amount of heat energy loss. This not only increases energy consumption, but also aggravates environmental pressure. In view of this, we propose an environmentally friendly glass waste melting and regeneration device. Utility Model Content

[0005] The purpose of the utility model is to provide an environmentally friendly glass waste melting and regeneration device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An environmentally friendly glass waste melting and regeneration device comprises a glass melting furnace body, an exhaust pipe is arranged on the left side of the glass melting furnace body, an air guide pipe is arranged at the output end of the exhaust pipe, the exhaust pipe discharges the smoke generated by the glass melting waste in the glass melting furnace body into the air guide pipe, a preheating box is arranged above the glass melting furnace body, an insulation layer is arranged on the inner wall of the preheating box to reduce heat loss, the preheating box is divided into a plurality of preheating chambers by a partition, a plurality of inlet pipes arranged equidistantly front and back are arranged at the bottom and near the left side of the preheating box, the plurality of inlet pipes are connected with the air guide pipe, a plurality of outlet pipes arranged equidistantly front and back are arranged at the top and near the right side of the preheating box, the high-temperature smoke in the air guide pipe enters the plurality of inlet pipes respectively, and then is introduced into the preheating chamber from the inlet pipe, the smoke after heat exchange is discharged from the outlet pipe, and the outlet pipe is externally connected to a smoke purification device to avoid direct discharge and environmental pollution;

[0008] Each of the preheating chambers is provided with a feeding assembly, the feeding assembly comprising a heat exchange feeding pipe and a motor, the heat exchange feeding pipe is located in the preheating chamber, the left and right ends of the heat exchange feeding pipe are respectively fixedly connected to the left and right sides of the inner wall of the preheating chamber, the function of the preheating chamber is to use the hot gas discharged from the glass melting furnace body to preheat the waste glass to be processed, so as to reduce the energy demand and environmental impact of the glass melting furnace body, thereby achieving the effect of environmental protection, the motor is located on the left side of the preheating box, and an auger is rotatably connected in the heat exchange feeding pipe, the output shaft of the motor passes through the left side of the preheating box and is coaxially connected to the left end of the auger rotating shaft, the motor is connected to an external power supply to work, and the auger is driven to rotate by the motor, so that the auger pushes the waste glass in the heat exchange feeding pipe to the left or right, during preheating, the auger pushes the waste glass to the left, so that the waste glass is turned over, which is beneficial to preheating, and when the waste glass in the heat exchange feeding pipe is output, the auger pushes the waste glass to the right, so that the preheated waste glass is output from the guide pipe;

[0009] A feeding pipe is provided at the top of the heat exchange feeding pipe and near the left end. The top end of the feeding pipe passes through the top of the inner wall of the preheating box to the outside. The glass waste to be melted is fed into the heat exchange feeding pipe from the feeding pipe. A guide pipe is provided at the right end of the bottom of the heat exchange feeding pipe. The bottom end of the guide pipe passes through the bottom of the inner wall of the preheating box and is connected with the melting chamber of the glass melting furnace body. The preheated glass waste is introduced into the melting chamber of the glass melting furnace body through the guide pipe, so that the preheated glass waste is quickly melted.

[0010] Preferably, two support vertical plates symmetrically arranged on the bottom of the preheating box are provided, and the bottoms of the support vertical plates are fixedly connected to the top of the glass melting furnace body. The support vertical plates support the preheating box and improve the stability of the preheating box.

[0011] Preferably, the multiple air inlet pipes are connected to the multiple preheating chambers respectively, and the multiple air outlet pipes are connected to the multiple preheating chambers respectively, so that the high-temperature flue gas can enter the multiple preheating chambers respectively as needed, so that the multiple feeding components can be preheated respectively, and the preheated glass waste can be introduced into the glass melting furnace body, thereby realizing continuous glass waste melting operation and improving processing efficiency.

[0012] Preferably, a first control valve is provided on the air intake pipe to facilitate the staff to control the opening and closing of multiple air intake pipes.

[0013] Preferably, the bottom of the heat exchange feeding pipe is a semicircular structure, the auger is located at the bottom of the heat exchange feeding pipe, and the outer wall of the auger is in contact with the inner wall of the heat exchange feeding pipe, ensuring that when the auger pushes the waste glass to the left, the waste glass can be flipped upwards. Similarly, when the auger pushes the preheated waste glass to the right, all the preheated waste glass in the heat exchange feeding pipe can be discharged.

[0014] Preferably, the outer wall of the heat exchange feeding pipe is provided with a plurality of heat conducting fins to increase the contact area between the outer wall of the heat exchange feeding pipe and the high-temperature flue gas, improve the heat exchange effect, and thus improve the preheating efficiency of the waste glass in the heat exchange feeding pipe.

[0015] Preferably, a second control valve is provided on the material guiding pipe, so as to facilitate the staff to control the switching of the multiple material guiding pipes.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The environmentally friendly glass waste melting and regeneration device reduces the demand for additional energy, improves energy utilization efficiency, achieves the purpose of energy saving, and thus realizes the role of environmental protection by utilizing the high-temperature flue gas discharged from the glass melting furnace body to preheat the glass waste to be processed.

[0018] 2. This environmentally friendly glass waste melting and regeneration device realizes continuous preheating and melting of glass waste through the design of multiple preheating chambers and feeding components, improves the processing efficiency of melting and regeneration, and effectively improves production capacity.

[0019] 3. The environmentally friendly glass waste melting and regeneration device has a plurality of heat-conducting fins on the outer wall of the heat exchange feeding pipe, which increases the contact area with the high-temperature flue gas and improves the heat exchange efficiency, thereby improving the preheating effect of the glass waste.

[0020] 4. The auger design of this environmentally friendly glass waste melting and regeneration device enables the glass waste to be continuously turned and moved during the preheating and transportation process, ensuring that the preheating of the glass waste is more uniform and facilitating the subsequent rapid melting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a partial structural schematic diagram of the utility model;

[0023] Figure 3 It is a schematic diagram of the assembly structure of the preheating box and the feeding assembly in the utility model;

[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the preheating box in the utility model;

[0025] Figure 5 It is a partial structural schematic diagram of the feeding assembly in the utility model;

[0026] In the figure: 1. Glass melting furnace body; 10. Exhaust pipe; 2. Air guide pipe; 3. Preheating box; 30. Inlet pipe; 31. First control valve; 32. Outlet pipe; 33. Partition; 34. Preheating chamber; 35. Support vertical plate; 4. Feed assembly; 40. Heat exchange feed pipe; 41. Feeding pipe; 42. Feed guide pipe; 43. Second control valve; 44. Auger; 45. Motor; 46. Heat transfer fins. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0030] The environmentally friendly glass waste melting and regeneration device comprises a glass melting furnace body 1, an exhaust pipe 10 is arranged on the left side of the glass melting furnace body 1, an air guide pipe 2 is arranged at the output end of the exhaust pipe 10, and the exhaust pipe 10 discharges the smoke generated by melting the glass waste in the glass melting furnace body 1 into the air guide pipe 2, a preheating box 3 is arranged above the glass melting furnace body 1, an inner wall of the preheating box 3 is provided with an insulation layer to reduce heat loss, the preheating box 3 is divided into a plurality of preheating chambers 34 by a partition 33, and a bottom and a position close to the left side of the preheating box 3 is provided A plurality of air inlet pipes 30 are arranged equidistantly from front to back, and the plurality of air inlet pipes 30 are all connected to the air duct 2. A plurality of air outlet pipes 32 are arranged equidistantly from front to back at the top and near the right side of the preheating box 3. The high-temperature flue gas in the air duct 2 enters the plurality of air inlet pipes 30 respectively, and then is introduced into the preheating chamber 34 from the air inlet pipes 30. The flue gas after heat exchange is discharged from the air outlet pipe 32. The air outlet pipe 32 is externally connected to a flue gas purification device. The flue gas purification device is a prior art and will not be described in detail here to avoid direct discharge and environmental pollution.

[0031] Each preheating chamber 34 is provided with a feed assembly 4, which includes a heat exchange feed pipe 40 and a motor 45. The heat exchange feed pipe 40 is located in the preheating chamber 34, and the left and right ends of the heat exchange feed pipe 40 are respectively fixedly connected to the left and right sides of the inner wall of the preheating chamber 34. The function of the preheating chamber 34 is to use the hot air discharged from the glass melting furnace body 1 to preheat the waste glass to be processed, so as to reduce the energy demand and environmental impact of the glass melting furnace body 1, thereby achieving environmental protection. The motor 45 is located on the left side of the preheating box 3, and the heat exchange feed pipe 40 rotates. An auger 44 is connected, and the output shaft of the motor 45 passes through the left side of the preheating box 3 and is coaxially connected to the left end of the rotating shaft of the auger 44. The motor 45 is connected to an external power source to work, and the auger 44 is driven by the motor 45 to rotate, so that the auger 44 pushes the glass waste in the heat exchange feeding pipe 40 to the left or right. During preheating, the auger 44 pushes the glass waste to the left to turn the glass waste, which is beneficial to preheating. When the glass waste in the heat exchange feeding pipe 40 is discharged, the auger 44 pushes the glass waste to the right, so that the preheated glass waste is discharged from the guide pipe 42;

[0032] A feeding pipe 41 is provided at the top of the heat exchange feeding pipe 40 and near the left end. The top end of the feeding pipe 41 passes through the top of the inner wall of the preheating box 3 to the outside. The glass waste to be melted is fed into the heat exchange feeding pipe 40 from the feeding pipe 41. A guide pipe 42 is provided at the right end of the bottom of the heat exchange feeding pipe 40. The bottom end of the guide pipe 42 passes through the bottom of the inner wall of the preheating box 3 and is connected to the melting chamber of the glass melting furnace body 1. The preheated glass waste is introduced into the melting chamber of the glass melting furnace body 1 through the guide pipe 42, so that the preheated glass waste is quickly melted.

[0033] In this embodiment, two support vertical plates 35 symmetrically arranged on the left and right are provided at the bottom of the preheating box 3. The bottom of the support vertical plates 35 is fixedly connected to the top of the glass melting furnace body 1. The support vertical plates 35 support the preheating box 3 and improve the stability of the preheating box 3.

[0034] Specifically, the multiple air inlet pipes 30 are respectively connected to the multiple preheating chambers 34, and the multiple air outlet pipes 32 are respectively connected to the multiple preheating chambers 34, so that the high-temperature flue gas can enter the multiple preheating chambers 34 as needed, so that the multiple feeding components 4 are preheated respectively, and the preheated glass waste can be introduced into the glass melting furnace body 1, thereby realizing continuous glass waste melting operation and improving processing efficiency.

[0035] Furthermore, a first control valve 31 is provided on the air intake pipe 30 to facilitate the staff to control the opening and closing of the multiple air intake pipes 30 .

[0036] Furthermore, the bottom of the heat exchange feeding pipe 40 is a semicircular structure, and the auger 44 is located at the bottom of the heat exchange feeding pipe 40. The outer wall of the auger 44 fits with the inner wall of the heat exchange feeding pipe 40, ensuring that when the auger 44 pushes the waste glass to the left, the waste glass can be flipped upward. Similarly, when the auger 44 pushes the preheated waste glass to the right, all the preheated waste glass in the heat exchange feeding pipe 40 can be output.

[0037] Furthermore, the outer wall of the heat exchange feeding pipe 40 is provided with a plurality of heat conducting fins 46 to increase the contact area between the outer wall of the heat exchange feeding pipe 40 and the high temperature flue gas, thereby improving the heat exchange effect and thus improving the preheating efficiency of the waste glass in the heat exchange feeding pipe 40 .

[0038] Furthermore, a second control valve 43 is provided on the material guiding pipe 42 to facilitate the staff to control the opening and closing of the plurality of material guiding pipes 42 .

[0039] When the environmentally friendly glass waste melting and regeneration device of this embodiment is in use, the staff starts the motor 45, and then puts the glass waste from the feeding pipe 41 into the heat exchange feeding pipe 40. The motor 45 drives the auger 44 to rotate in the opposite direction, so that the auger 44 pushes the glass waste in the heat exchange feeding pipe 40 to the left, so that the glass waste is turned over, which is beneficial to preheating. The exhaust pipe 10 discharges the smoke generated by the glass melting furnace body 1 melting the glass waste into the air guide pipe 2. The high-temperature smoke in the air guide pipe 2 enters into the multiple air inlet pipes 30 respectively, and then is introduced into the preheating chamber 34 from the air inlet pipe 30. The multiple heat-conducting fins 46 on the outer wall of the heat exchange feeding pipe 40 increase the outer wall of the heat exchange feeding pipe 40 and the high temperature flue gas. The contact area of ​​the hot flue gas is increased to improve the heat exchange effect, thereby improving the preheating efficiency of the waste glass in the heat exchange feeding pipe 40. When the waste glass is fully preheated, the motor 45 drives the auger 44 to rotate forward. At this time, the corresponding second control valve 43 is opened, and the auger 44 pushes the waste glass to the right, so that the preheated waste glass is output from the guide pipe 42, and the preheated waste glass is introduced into the melting chamber of the glass melting furnace body 1 through the guide pipe 42. Since the waste glass has a certain amount of heat after being preheated, the preheated waste glass can be quickly melted, which reduces the demand for additional energy, improves energy utilization efficiency, achieves the purpose of energy saving, and thus realizes the role of environmental protection.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An environmentally friendly glass waste melting and regeneration device, comprising a glass melting furnace body (1), characterized in that: An exhaust pipe (10) is provided on the left side of the glass melting furnace body (1), and an air guide pipe (2) is provided at the output end of the exhaust pipe (10). A preheating box (3) is provided above the glass melting furnace body (1), and the interior of the preheating box (3) is divided into a plurality of preheating chambers (34) by a partition (33). A plurality of air inlet pipes (30) arranged equidistantly from front to back are provided at the bottom and near the left side of the preheating box (3), and the plurality of air inlet pipes (30) are all connected to the air guide pipe (2). A plurality of air outlet pipes (32) arranged equidistantly from front to back are provided at the top and near the right side of the preheating box (3), and a feed assembly (4) is provided in each of the preheating chambers (34), and the feed assembly (4) comprises a heat exchange feeding pipe (40) and a heat exchange feeding pipe (41). A motor (45) is provided, wherein the heat exchange feeding pipe (40) is located in the preheating chamber (34), the motor (45) is located on the left side of the preheating box (3), an auger (44) is rotatably connected in the heat exchange feeding pipe (40), the output shaft of the motor (45) passes through the left side of the preheating box (3) and is coaxially connected to the left end of the rotating shaft of the auger (44), a feeding pipe (41) is provided at the top of the heat exchange feeding pipe (40) and near the left end, the top end of the feeding pipe (41) passes through the top of the inner wall of the preheating box (3) to the outside, and a guide pipe (42) is provided at the right end of the bottom of the heat exchange feeding pipe (40), the bottom end of the guide pipe (42) passes through the bottom of the inner wall of the preheating box (3) and is connected to the melting chamber of the glass melting furnace body (1).

2. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The bottom of the preheating box (3) is provided with two support vertical plates (35) which are arranged symmetrically on the left and right, and the bottom of the support vertical plates (35) is fixedly connected to the top of the glass melting furnace body (1).

3. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The plurality of air inlet pipes (30) are respectively in communication with the plurality of preheating chambers (34), and the plurality of air outlet pipes (32) are respectively in communication with the plurality of preheating chambers (34).

4. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The air intake pipe (30) is provided with a first control valve (31).

5. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The bottom of the heat exchange feeding pipe (40) is a semicircular structure, the auger (44) is located at the bottom of the heat exchange feeding pipe (40), and the outer wall of the auger (44) fits with the inner wall of the heat exchange feeding pipe (40).

6. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The outer wall of the heat exchange feeding pipe (40) is provided with a plurality of heat conducting fins (46).

7. The environmentally friendly glass waste melting and regeneration device according to claim 1 is characterized in that: The material guiding pipe (42) is provided with a second control valve (43).