Vacuum heat treatment furnace facilitating feeding and discharging
By designing the lifting mechanism and the separation lifting mechanism in the vacuum heat treatment furnace, the problem of the fixed and inadequate structure of the existing vacuum heat treatment furnace is solved, and the adaptive lifting to different pallets is achieved, which expands the scope of application and reduces the risk of pallet damage.
Patent Information
- Application Number
- CN202421191154.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The inlet and outlet mechanism structure of the existing vacuum heat treatment furnace is fixed, unable to adjust, and cannot meet the lifting needs of different pallets, resulting in a small scope of application and is prone to wear or damage to the pallets in the heat treatment furnace.
A vacuum heat treatment furnace including a lifting mechanism and a spacing lifting mechanism is designed. The lifting mechanism realizes the height adjustment of the pallet through a hydraulic cylinder, and the spacing lifting mechanism realizes the lifting of different pallets through components such as U-frame, lifting screw, and driving motor.
It effectively solves the problem that the inlet and outlet mechanism of the vacuum heat treatment furnace cannot be adjusted, expands the scope of application, avoids collision between the pallet and the inner wall of the furnace and the pallet, and reduces the risk of wear and damage of the pallet.
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Figure CN222878006U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vacuum heat treatment furnaces, in particular to a vacuum heat treatment furnace which is convenient for feeding and discharging materials. Background Art
[0002] Vacuum heat treatment refers to the heat treatment process that is carried out in whole or in part under a vacuum state. It has the advantages of fast heating and cooling, no surface oxidation, decarburization and carburization, etc. When the vacuum heat treatment furnace works, the internal air pressure is reduced before heat treatment. Therefore, the outside of the furnace body is usually connected to a vacuum equipment, etc., which leads to its loading and unloading usually relying on automated equipment. The existing vacuum heat treatment feeding and unloading mechanism, such as the vacuum heat treatment furnace disclosed in application number CN202320098702.2, which is convenient for loading and unloading, can realize that when one storage slot is in the furnace body for heat treatment, another storage slot can be loaded and unloaded, thereby improving the heat treatment efficiency of the furnace body.
[0003] However, in actual use, since a vertical support plate is usually provided in the vacuum heat treatment furnace to prevent the inner wall of the heat treatment furnace from contacting with the workpiece and the pallet and being damaged, different pallets are needed for loading, and the sizes of the material holding pallets required for different products are also different. The structure of the existing feeding and unloading mechanism of the vacuum heat treatment furnace is fixed and cannot be adjusted, and the scope of application is small. It cannot meet the lifting requirements of different pallets. In particular, it cannot be raised or lowered, which further narrows the scope of application scenarios. In addition, the direct sliding out of the pallet can easily cause the vertical plate to wear or deform. For this reason, we propose a vacuum heat treatment furnace that is easy to feed and unload to solve the above problems. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a vacuum heat treatment furnace that is easy to load and unload, which effectively solves the problem that the loading and unloading mechanism structure of the existing vacuum heat treatment furnace cannot be adjusted and cannot meet the lifting requirements of different pallets. At the same time, it solves the problem that the existing loading and unloading mechanism easily causes wear and damage to the pallet in the heat treatment furnace.
[0005] The technical solution adopted by the utility model is as follows: the utility model proposes a vacuum heat treatment furnace that is convenient for loading and unloading, including a support frame, a vacuum heat treatment furnace is arranged on the upper end of the support frame, a loading and unloading mechanism is arranged on one side of the support frame, a lifting mechanism is arranged on the loading and unloading mechanism, a lifting plate is arranged on the lifting mechanism, a spacing lifting mechanism is arranged on the lifting plate, and the spacing lifting mechanism includes a U-shaped frame, a lifting screw, a driving motor, a synchronous wheel, a synchronous belt, a slide rail 1, a slide rail 2, a spacing plate, a support rod and a sliding shaft, the U-shaped frame is arranged on the lifting plate, the The lifting screw is rotatably connected to the U-shaped frame and the top passes through the U-shaped frame. The drive motor is arranged on the lifting plate and on one side of the U-shaped frame. The synchronous wheel is arranged on the top of the lifting screw and the drive motor. The synchronous belt is arranged on the synchronous wheel. The slide rail 1 is arranged on the lifting plate. The slide rail 2 is arranged on the lifting plate and is vertically arranged with the slide rail 1. One side of the partition plate is threadedly connected to the lifting screw, and the other side of the partition plate is slidably connected to the slide rail 1. The support rod is slidably connected to the slide rail 2. The sliding shaft is arranged on the support rod and slidably connected to the partition plate.
[0006] Better, in order to realize the function of feeding and discharging materials, the feeding and discharging mechanism includes a guide rail, a feed screw, a driven sprocket, a reduction motor, a driving sprocket, a chain and a sliding base, the guide rail is arranged on the support frame, the feed screw is rotatably connected to the guide rail and one end passes through the guide rail, the driven sprocket is arranged on the feed screw, the reduction motor is arranged at the bottom of the guide rail, the driving sprocket is arranged on the reduction motor, the chain is arranged on the driven sprocket and the driving sprocket, and the sliding base is slidably connected to the guide rail and threadedly connected to the feed screw.
[0007] In order to realize the functions of lifting and convenient picking and placing, the lifting mechanism includes a lifting bracket, a lifting support plate and a hydraulic cylinder. The lifting bracket is vertically arranged on the sliding base, the lifting support plate is slidably connected to the lifting bracket, the hydraulic cylinder is arranged on the lifting bracket, and the output end of the hydraulic cylinder is connected to the bottom of the lifting support plate, and the lifting plate is arranged on the lifting support plate.
[0008] Furthermore, a support plate is provided on the inner wall of the vacuum heat treatment furnace, a support plate is provided on the support plate, an electric heating element is provided on the support plate, and a furnace door is rotatably connected to one side of the vacuum heat treatment furnace close to the guide rail.
[0009] Furthermore, the second slide rail is arranged between the spacing plate and the lifting plate, the spacing plate is arranged between the lifting screw and the first slide rail, and the support rod is arranged between the second slide rail and the spacing plate.
[0010] Wherein, the spacing plate is provided with a plurality of rectangular through slots, and the sliding shaft is slidably connected in the through slots.
[0011] Preferably, the support rod is arranged in an L shape, the support plate is arranged in an O shape, and a ceramic insulating block is provided between the support plate and the inner wall of the vacuum heat treatment furnace.
[0012] The beneficial effects achieved by the utility model using the above-mentioned structure are as follows: the vacuum heat treatment furnace proposed in this scheme is easy to load and unload, which effectively solves the problem that the structure of the loading and unloading mechanism of the existing vacuum heat treatment furnace cannot be adjusted and cannot meet the lifting requirements of different pallets. At the same time, it solves the problem that the existing loading and unloading mechanism easily causes wear and damage to the pallet in the heat treatment furnace. The height of the entry can be adjusted according to the height of different pallets and workpieces through the lifting mechanism, avoiding collision with the inner wall of the furnace and the pallet. The lifting of different pallets and workpieces can be achieved through the spacing lifting mechanism, thereby expanding the scope of application. Specifically, it is a vacuum heat treatment furnace that is easy to use, comprehensive in functions, and easy to load and unload. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a vacuum heat treatment furnace that is convenient for loading and unloading materials proposed by the utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of a vacuum heat treatment furnace that is convenient for loading and unloading materials proposed by the utility model;
[0015] Figure 3 for Figure 2 A partial enlarged schematic diagram of part A.
[0016] Among them, 1. support frame, 2. vacuum heat treatment furnace, 3. feeding and discharging mechanism, 4. lifting mechanism, 5. lifting plate, 6. spacing lifting mechanism, 7. U-shaped frame, 8. lifting screw, 9. driving motor, 10. synchronous wheel, 11. synchronous belt, 12. slide rail 1, 13. slide rail 2, 14. spacing plate, 15. support rod, 16. slide shaft, 17. guide rail, 18. feed screw, 19. driven sprocket, 20. reduction motor, 21. driving sprocket, 22. chain, 23. sliding base, 24. lifting bracket, 25. lifting support plate, 26. hydraulic cylinder, 27. support plate, 28. support plate, 29. electric heating element, 30. furnace door.
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] like Figure 1 , Figure 2 and Figure 3 As shown, the utility model proposes a vacuum heat treatment furnace that is convenient for loading and unloading, including a support frame 1, a vacuum heat treatment furnace 2 is arranged on the upper end of the support frame 1, a loading and unloading mechanism 3 is arranged on one side of the support frame 1, a lifting mechanism 4 is arranged on the loading and unloading mechanism 3, a lifting plate 5 is arranged on the lifting mechanism 4, and a spacing lifting mechanism 6 is arranged on the lifting plate 5. The spacing lifting mechanism 6 includes a U-shaped frame 7, a lifting screw 8, a driving motor 9, a synchronous wheel 10, a synchronous belt 11, a slide rail 12, a slide rail 2 13, a spacing plate 14, a support rod 15 and a sliding shaft 16. The U-shaped frame 7 is arranged on the lifting plate 5, and the lifting screw 8 is rotatably connected to the lifting plate 5. The driving motor 9 is arranged on the lifting plate 5 and on one side of the U-shaped frame 7. The synchronous wheel 10 is arranged on the top of the lifting screw 8 and the driving motor 9. The synchronous belt 11 is arranged on the synchronous wheel 10. The slide rail 12 is arranged on the lifting plate 5. The slide rail 2 13 is arranged on the lifting plate 5 and is vertically arranged with the slide rail 12. One side of the partition plate 14 is threadedly connected to the lifting screw 8, and the other side of the partition plate 14 is slidably connected to the slide rail 12. The support rod 15 is slidably connected to the slide rail 2 13. The sliding shaft 16 is arranged on the support rod 15 and is slidably connected to the partition plate 14.
[0020] like Figure 1 , Figure 2 and Figure 3 As shown, the feed and discharge mechanism 3 includes a guide rail 17, a feed screw 18, a driven sprocket 19, a reduction motor 20, a driving sprocket 21, a chain 22 and a sliding base 23. The guide rail 17 is arranged on the support frame 1, the feed screw 18 is rotatably connected to the guide rail 17 and one end thereof passes through the guide rail 17, the driven sprocket 19 is arranged on the feed screw 18, the reduction motor 20 is arranged at the bottom of the guide rail 17, the driving sprocket 21 is arranged on the reduction motor 20, the chain 22 is arranged on the driven sprocket 19 and the driving sprocket 21, and the sliding base 23 is slidably connected to the guide rail 17 and is threadedly connected to the feed screw 18.
[0021] like Figure 1 , Figure 2 and Figure 3As shown, the lifting mechanism 4 includes a lifting bracket 24, a lifting support plate 25 and a hydraulic cylinder 26. The lifting bracket 24 is vertically arranged on the sliding base 23, the lifting support plate 25 is slidably connected to the lifting bracket 24, the hydraulic cylinder 26 is arranged on the lifting bracket 24, and the output end of the hydraulic cylinder 26 is connected to the bottom of the lifting support plate 25, and the lifting plate 5 is arranged on the lifting support plate 25.
[0022] Among them, a support plate 27 is provided on the inner wall of the vacuum heat treatment furnace 2, a support plate 28 is provided on the support plate 27, an electric heating element 29 is provided on the support plate 27, and a furnace door 30 is rotatably connected to the side of the vacuum heat treatment furnace 2 close to the guide rail 17; the slide rail 2 13 is provided between the partition plate 14 and the lifting plate 5, the partition plate 14 is provided between the lifting screw 8 and the slide rail 1 12, and the support rod 15 is provided between the slide rail 2 13 and the partition plate 14.
[0023] The spacing plate 14 is provided with a plurality of rectangular through grooves, in which the slide shaft 16 is slidably connected; the support rod 15 is arranged in an L shape, the support plate 27 is arranged in an O shape, and a ceramic insulating block is arranged between the support plate 27 and the inner wall of the vacuum heat treatment furnace 2.
[0024] When in use, the hydraulic cylinder 26 is retracted to lower the height of the lifting support plate 25 and the components thereon, so that the ground of the support rod 15 is attached to the sliding base 23, which is convenient for placing the pallet with the workpiece on the support rod 15, and the driving motor 9 is turned on to drive the synchronous wheel 10 to rotate. Under the action of the synchronous belt 11, the lifting screw 8 and the synchronous wheel 10 are rotated together, and the dividing plate 14 threadedly connected to the lifting screw 8 slides along the slide rail 12, so that the sliding shaft 16 slides along the direction of the through groove on the dividing plate 14, and then drives the support rod 15 to slide along the slide rail 2 13, so that the distance between each group of support rods 15 is adjusted, which is convenient for lifting different pallets. After the pallet is installed, the hydraulic cylinder 26 is controlled to extend to make the lifting support plate 25 move along the lifting bracket 24. The lifting plate 5 and the components thereon arranged on the lifting support plate 25 are lifted up together, the furnace door 30 is opened and the reduction motor 20 drives the active sprocket 21, and the driven sprocket 19 is driven to rotate under the action of the chain 22, and the feed screw 18 connected to the driven sprocket 19 rotates, and the sliding base 23 threadedly connected to the feed screw 18 slides along the guide rail 17 to one side of the vacuum heat treatment furnace 2, and the tray and the workpiece are sent into the vacuum heat treatment furnace 2, and then the hydraulic cylinder 26 is controlled to retract, so that the tray is slowly placed on the support plate 28, and the reduction motor 20 is reversed to retract the support rod 15 from the vacuum heat treatment furnace 2. When discharging, only the above steps need to be operated in the direction. The above is the use process of the entire vacuum heat treatment furnace that is convenient for loading and unloading.
[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A vacuum heat treatment furnace that is convenient for loading and unloading materials, comprising a support frame, characterized in that: A vacuum heat treatment furnace is provided at the upper end of the support frame, a feeding and discharging mechanism is provided on one side of the support frame, a lifting mechanism is provided on the feeding and discharging mechanism, a lifting plate is provided on the lifting mechanism, and a spacing lifting mechanism is provided on the lifting plate, and the spacing lifting mechanism comprises a U-shaped frame, a lifting screw, a driving motor, a synchronous wheel, a synchronous belt, a slide rail one, a slide rail two, a spacing plate, a supporting rod and a sliding shaft, the U-shaped frame is arranged on the lifting plate, the lifting screw is rotatably connected to the U-shaped frame and the top passes through the U-shaped frame, the driving motor is arranged on the lifting plate and on one side of the U-shaped frame, the synchronous wheel is arranged on the top of the lifting screw and the driving motor, the synchronous belt is arranged on the synchronous wheel, the slide rail one is arranged on the lifting plate, and the slide rail two is arranged on the lifting plate The cam is provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels, and the plurality of guide wheels are provided with a plurality of guide wheels.
2. A vacuum heat treatment furnace that is convenient for loading and unloading materials according to claim 1, characterized in that: The lifting mechanism includes a lifting bracket, a lifting support plate and a hydraulic cylinder. The lifting bracket is vertically arranged on a sliding base, the lifting support plate is slidably connected to the lifting bracket, the hydraulic cylinder is arranged on the lifting bracket, and the output end of the hydraulic cylinder is connected to the bottom of the lifting support plate, and the lifting plate is arranged on the lifting support plate.
3. A vacuum heat treatment furnace that is convenient for loading and unloading materials according to claim 2, characterized in that: A support plate is arranged on the inner wall of the vacuum heat treatment furnace, a support plate is arranged on the support plate, an electric heating element is arranged on the support plate, and a furnace door is rotatably connected to one side of the vacuum heat treatment furnace close to the guide rail.
4. A vacuum heat treatment furnace for easy loading and unloading of materials according to claim 3, characterized in that: The second slide rail is arranged between the spacing plate and the lifting plate, the spacing plate is arranged between the lifting screw and the first slide rail, and the supporting rod is arranged between the second slide rail and the spacing plate.
5. A vacuum heat treatment furnace for easy loading and unloading of materials according to claim 4, characterized in that: The spacing plate is provided with a plurality of rectangular through slots, and the sliding shaft is slidably connected in the through slots.
6. A vacuum heat treatment furnace for easy loading and unloading of materials according to claim 5, characterized in that: The support rod is arranged in an L shape, the support plate is arranged in an O shape, and a ceramic insulating block is arranged between the support plate and the inner wall of the vacuum heat treatment furnace.
Citation Information
Patent Citations
Vacuum heat treatment furnace facilitating feeding and discharging
CN219083766U