Production device for copper plating of aluminum foil

Abstract

The utility model is suitable for the technical field of aluminum foil production, and provides an aluminum foil copper plating production device which comprises a plating solution tank for aluminum foil copper plating, the bracket is fixedly mounted on one side of the plating solution tank, and an aluminum foil roll to be plated with copper is arranged on the bracket; the plurality of first guide rollers are rotationally mounted in the plating solution tank and are used for guiding and conveying the aluminum foil; the plurality of air supply pipes are used for supplying hot air, the plurality of air supply pipes are arranged in the plating solution tank, and the corresponding air supply pipes are communicated with one another. According to the production device for copper plating of the aluminum foil, through the synergistic effect of the plating solution tank, the bracket and the first guide roller, continuous and stable conveying of the aluminum foil is guaranteed, shaking and folding of the aluminum foil in the electroplating process are avoided, and therefore the uniformity of a plating layer is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum foil production, and particularly relates to a production device for copper-plating aluminum foil. Background Art

[0002] In the field of metal processing and surface treatment, aluminum foil copper plating technology, as an important surface modification method, is widely used to improve the conductivity, corrosion resistance, aesthetics and bonding strength of aluminum foil with other materials.

[0003] However, in the traditional process of aluminum foil copper plating, due to the instability of the plating solution temperature control, it is easy to cause coating quality defects such as blistering and peeling. These problems seriously affect the final performance and market competitiveness of the product. Therefore, how to effectively stabilize the plating solution temperature and ensure the uniformity and consistency of the coating quality has become a key issue that needs to be urgently solved in the current aluminum foil copper plating production. Utility Model Content

[0004] The utility model provides a production device for copper plating of aluminum foil, aiming to solve the problem that temperature difference of plating solution causes quality defects of plating layer in the current copper plating process of aluminum foil.

[0005] The utility model is realized in this way. A production device for copper plating of aluminum foil comprises: a plating tank for copper plating of aluminum foil; a bracket, the bracket is fixedly installed on one side of the plating tank, and an aluminum foil roll to be copper-plated is arranged on the bracket; a plurality of first guide rollers, the plurality of first guide rollers are rotatably installed in the plating tank and used for guiding the aluminum foil; a plurality of air supply pipes for supplying hot air, the plurality of air supply pipes are arranged in the plating tank, and the corresponding air supply pipes are connected to each other; a heating box, the heating box is fixedly installed on one side of the plating tank, and a plurality of electric heating pipes are arranged in the heating box; a connecting pipe, the connecting pipe is fixedly connected to the heating box, and the air outlet end of the connecting pipe is fixedly connected to the corresponding air supply pipe; a fan for supplying air to the heating box, the fan is fixedly installed on the top of the heating box, an exhaust pipe is fixedly installed on the air outlet end of the fan, and the air outlet end of the exhaust pipe extends into the heating box; a filtering mechanism for pre-filtering the air entering the fan, the filtering mechanism is arranged on the heating box.

[0006] Preferably, the filtering mechanism includes: a filter box fixedly installed on one side of the heating box; an outlet pipe fixedly connected to the top of the filter box, the outlet end of the outlet pipe being fixedly connected to the air inlet end of the fan; a pullable and detachable filter plate arranged in the filter box, the filter plate being used to filter air impurities; and a connecting pipe fixedly connected to the bottom of the filter box.

[0007] Preferably, a stirring rod for stirring the plating liquid is rotatably installed in the plating liquid tank, a motor for driving the stirring rod to rotate is fixedly installed on one side of the plating liquid tank, and the output shaft of the motor is fixedly connected to one end of the stirring rod through a coupling.

[0008] Preferably, a bracket is fixedly installed on the other side of the plating tank, and a second guide roller is rotatably installed on the bracket for guiding the copper-plated aluminum foil.

[0009] Preferably, an arc-shaped groove is formed on the bracket, and balls are embedded on the inner wall of the arc-shaped groove.

[0010] Preferably, support legs are symmetrically fixedly installed on the bottom of the plating tank, and a drain pipe is fixedly connected to one side of the plating tank, and a valve is provided on the drain pipe.

[0011] Preferably, a check valve is provided on the connecting pipe, and a thermostat is provided on the heating box, and the thermostat is adapted to the electric heating tube.

[0012] Compared with the related art, the production device for copper plating of aluminum foil provided by the utility model has the following beneficial effects:

[0013] The coordinated action of the plating tank, the bracket and the first guide roller ensures the continuous and stable conveying of the aluminum foil, avoids the shaking and folding of the aluminum foil during the electroplating process, and thus ensures the uniformity of the coating. The plating heating system composed of the air supply pipe, the heating box, the electric heating pipe, the connecting pipe and the fan realizes the precise regulation and stable control of the plating temperature, avoids the problems that may be caused by direct heating, ensures that the plating temperature is maintained within the optimal range, and improves the uniformity and consistency of the coating quality. The filtering mechanism composed of the filter box, the air outlet pipe, the filter plate and the connecting pipe effectively removes dust, impurities and other particulate matter in the air, improves the air quality entering the heating box and the plating tank, reduces the influence of pollutants on the plating solution and the coating quality, and facilitates the cleaning and replacement of the filter plate, reducing the maintenance cost. The stirring rod rotates under the drive of the motor to fully stir the plating solution, so that the ion distribution in the plating solution is more uniform, avoids the difference in coating quality caused by uneven concentration of the plating solution, and improves the uniformity and consistency of the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the main structure of a production device for copper plating of aluminum foil provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the bracket in the utility model.

[0018] Figure numerals: 1. plating solution tank; 2. electroplating anode; 3. bracket; 4. aluminum foil roll; 5. first guide roller; 6. bracket; 7. second guide roller; 8. stirring rod; 9. motor; 10. air supply pipe; 11. heating box; 12. electric heating pipe; 13. connecting pipe; 14. fan; 15. exhaust pipe; 16. filter box; 17. outlet pipe; 18. filter plate; 19. connecting pipe. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a production device for copper plating of aluminum foil, such as Figure 1-4As shown, the production device for copper plating of aluminum foil comprises: a plating tank 1 for copper plating of aluminum foil, an electroplating anode 2 is arranged on the inner wall of the plating tank 1; a bracket 3, the bracket 3 is fixedly installed on one side of the plating tank 1, and an aluminum foil roll 4 to be copper-plated is arranged on the bracket 3; a plurality of first guide rollers 5, the plurality of first guide rollers 5 are rotatably installed in the plating tank 1, and are used to guide the aluminum foil; a plurality of air supply pipes 10 for supplying hot air, the plurality of air supply pipes 10 are arranged in the plating tank 1, and the corresponding air supply pipes 10 are connected to each other; a heating box 11, the heating box 11 is fixedly installed on one side of the plating tank 1 , a plurality of electric heating tubes 12 are arranged in the heating box 11; a connecting tube 13, the connecting tube 13 is fixedly connected to the heating box 11, and the air outlet end of the connecting tube 13 is fixedly connected to the corresponding air supply pipe 10; a fan 14 for supplying air to the heating box 11, the fan 14 is fixedly installed on the top of the heating box 11, and an exhaust pipe 15 is fixedly installed on the air outlet end of the fan 14, and the air outlet end of the exhaust pipe 15 extends into the heating box 11; a filtering mechanism for pre-filtering the air entering the fan 14, the filtering mechanism is arranged on the heating box 11.

[0022] It should be noted that for the traditional process of copper plating of aluminum foil, stable control of the plating solution temperature is a crucial link to ensure the quality of the coating. The traditional plating solution temperature is difficult to maintain in the optimal range, and the temperature difference of the plating solution causes coating quality defects; external factors such as the ambient temperature, humidity and ventilation conditions in the electroplating workshop may also affect the plating solution temperature, especially in large production lines or open environments. Based on the above, a production device for copper plating of aluminum foil is needed to solve the above problems;

[0023] In this embodiment, the plating tank 1 is the core component of the electroplating process. The plating tank 1 contains the electrolyte required for copper plating. The electroplating anode 2 on its inner wall deposits copper ions on the surface of the aluminum foil through electrolysis to form a plating layer. The bracket 3 is fixedly installed on one side of the plating tank 1 to support and guide the aluminum foil roll 4 to be plated with copper into the plating tank for electroplating. This design ensures the continuous and stable transportation of the aluminum foil; multiple first guide rollers 5 are rotatably installed in the plating tank 1, and their function is to guide the aluminum foil to ensure the smooth operation of the aluminum foil in the plating solution and avoid uneven plating caused by shaking or folding of the aluminum foil; the air supply pipe 10, the heating box 11, the electric heating pipe 12, and the connecting pipe 13: this series of components constitute the plating solution heating system. The fan 14 draws the outside air into the heating box 11. After the air is heated by the electric heating pipe 12, it is transported to the plating tank 1 through the connecting pipe 13 and the air supply pipe 10 to indirectly heat the plating solution. This design effectively avoids the problems of uneven temperature and changes in the composition of the plating solution that may be caused by direct heating of the plating solution; the fan 14 provides power for the heating system and delivers the heated air into the plating solution tank. The exhaust pipe 15 ensures that the air can smoothly enter the heating box 11 to improve the heating efficiency; the filter mechanism provided on the heating box 11 pre-filters the air entering the fan 14 to remove dust, impurities and other particles to prevent these pollutants from entering the plating solution tank and affecting the quality of the coating; by accurately controlling the working state of the electric heating tube 12 and the fan 14 in the heating box 11, the temperature of the plating solution can be accurately adjusted and stably controlled to ensure that the temperature of the plating solution is always maintained within the optimal range, thereby improving the uniformity and consistency of the coating quality.

[0024] In a further preferred embodiment of the utility model, the filtering mechanism includes: a filter box 16 fixedly installed on one side of the heating box 11; an air outlet pipe 17 fixedly connected to the top of the filter box 16, and the air outlet end of the air outlet pipe 17 is fixedly connected to the air inlet end of the fan 14; a filter plate 18 that can be pulled out and removed and is arranged in the filter box 16, and the filter plate 18 is used to filter air impurities; a connecting pipe 19 fixedly connected to the bottom of the filter box 16.

[0025] In this embodiment, the filter box 16 is fixedly installed on one side of the heating box 11 as the main container for filtering air impurities. Its structural design is reasonable, which is convenient for connecting with the heating box 11 and the fan 14, and also provides space for the installation and removal of the filter plate 18; the air outlet pipe 17 is fixedly connected to the top of the filter box 16, and its air outlet end is fixedly connected to the air inlet end of the fan 14. The function of the air outlet pipe 17 is to transport the clean air filtered by the filter plate 18 to the fan 14 to ensure the quality of the air inhaled by the fan; the filter plate 18 is arranged in the filter box 16 and is designed to be a removable structure. The filter plate 18 is made of high-efficiency filter material, which can effectively filter out dust, impurities and other particulate matter in the air, and prevent these pollutants from entering the plating tank and affecting the quality of the coating. At the same time, the removable design facilitates the cleaning and replacement of the filter plate 18, and improves the maintenance efficiency and service life of the equipment; the connecting pipe 19 is fixedly connected to the bottom of the filter box 16, and its function is to communicate with the external environment or other air sources so as to replenish air into the filter box 16 when needed. The design of the connecting pipe 19 takes into account the overall layout of the equipment and the smoothness of air flow, ensuring that the filtering mechanism can work continuously and effectively; through the filtering effect of the filter plate 18, dust, impurities and other particulate matter in the air are effectively removed, and the quality of air entering the fan 14 and the heating box 11 is improved, thereby reducing the impact of these pollutants on the plating solution and the quality of the coating; the filter plate 18 adopts a removable design, which allows users to easily clean and replace the filter plate, reducing the difficulty and cost of equipment maintenance. At the same time, this design also improves the reliability and service life of the equipment.

[0026] In a further preferred embodiment of the utility model, a stirring rod 8 for stirring the plating liquid is rotatably installed in the plating liquid tank 1, and a motor 9 for driving the stirring rod 8 to rotate is fixedly installed on one side of the plating liquid tank 1, and the output shaft of the motor 9 is fixedly connected to one end of the stirring rod 8 through a coupling.

[0027] In this embodiment, the stirring rod 8 is rotatably installed in the plating liquid tank 1, and its function is to stir the plating liquid so that the ions in the plating liquid are more evenly distributed, thereby avoiding the difference in the quality of the coating caused by the uneven concentration of the plating liquid. The design of the stirring rod 8 should take into account the size and shape of the plating liquid tank 1 to ensure that its stirring range can cover the entire plating liquid area; the motor 9 is fixedly installed on one side of the plating liquid tank 1 as the driving source of the stirring rod 8. The output shaft of the motor 9 is fixedly connected to one end of the stirring rod 8 through a coupling to realize the transmission of power and the rotation of the stirring rod 8. The selection of the motor 9 should meet the power and speed requirements required for the stirring of the plating liquid to ensure the stirring effect; the stirring rod 8 rotates under the drive of the motor 9 to fully stir the plating liquid so that the ions, additives and other components in the plating liquid are more evenly distributed. This helps to reduce the problems of uneven coating thickness and uneven color caused by uneven concentration of the plating liquid, and improve the uniformity and consistency of the coating.

[0028] In a further preferred embodiment of the present invention, a bracket 6 is fixedly installed on the other side of the plating tank 1, and a second guide roller 7 is rotatably installed on the bracket 6 for guiding the copper-plated aluminum foil.

[0029] In this embodiment, the design of a bracket 6 and a second guide roller 7 is introduced on the other side of the plating tank 1. This improvement is intended to optimize the process of discharging the aluminum foil after copper plating and improve the continuity and efficiency of the production line. The bracket 6 is fixedly installed on the other side of the plating tank 1 as a structural basis for supporting and fixing the second guide roller 7. The design of the bracket 6 should be stable and reliable, and can withstand the tension and friction generated by the aluminum foil during the discharging process to ensure the stable operation of the second guide roller 7. The second guide roller 7 is rotatably installed on the bracket 6, and its function is to guide the copper-plated aluminum foil. When the aluminum foil completes electroplating in the plating tank 1, it will be discharged along a preset path, and the copper-plated aluminum foil can be rolled up in conjunction with a collecting device.

[0030] In a further preferred embodiment of the present invention, an arc-shaped groove is provided on the bracket 3, and balls are embedded on the inner wall of the arc-shaped groove.

[0031] In this embodiment, an arc groove is opened on the bracket 3, and its shape matches the curved path of the aluminum foil. The arc groove is designed to facilitate the placement of the roller of the aluminum foil roll; the balls are embedded in the inner wall of the arc groove to form a rolling support surface. The introduction of the balls converts the sliding friction that may have been generated into rolling friction, which greatly reduces the friction resistance between the roller frame of the aluminum foil roll and the bracket 3.

[0032] In a further preferred embodiment of the utility model, support legs are symmetrically fixedly installed on the bottom of the plating tank 1, and a drain pipe is fixedly connected to one side of the plating tank 1, and a valve is provided on the drain pipe.

[0033] In this embodiment, the supporting legs are symmetrically fixedly installed at the bottom of the plating tank 1, and their main function is to support and stabilize the plating tank 1. The drain pipe is fixedly connected to one side of the plating tank 1 and is used to discharge the plating liquid in the plating tank 1 when the plating liquid is replaced. The valve is set on the drain pipe to control the discharge of the plating liquid.

[0034] In a further preferred embodiment of the utility model, a check valve is provided on the connecting pipe 13 , and a thermostat is provided on the heating box 11 , and the thermostat is adapted to the electric heating pipe 12 .

[0035] In this embodiment, the check valve is arranged on the connecting pipe 13, and its main function is to prevent the medium (such as plating solution or) from flowing back in the pipe; the thermostat is arranged on the heating box 11, and is adapted to the electric heating tube 12. The function of the thermostat is to monitor and control the temperature in the heating box 11 according to the set temperature value.

[0036] To sum up, the production device for copper plating of aluminum foil provided by the technical solution can achieve precise regulation and stable control of the plating solution temperature by precisely controlling the working states of the electric heating tube 12 and the fan 14 in the heating box 11, thereby ensuring that the plating solution temperature is always maintained within the optimal range, thereby improving the uniformity and consistency of the coating quality, and solving the problem of coating quality defects caused by temperature differences in the plating solution during the current aluminum foil copper plating process.

[0037] Compared with the related art, the coordinated action of the plating tank 1, the bracket 3 and the first guide roller 5 ensures the continuous and stable conveying of the aluminum foil, avoids the shaking and folding of the aluminum foil during the electroplating process, and thus ensures the uniformity of the coating. The plating solution heating system composed of the air supply pipe 10, the heating box 11, the electric heating pipe 12, the connecting pipe 13 and the fan 14 realizes the precise regulation and stable control of the plating solution temperature, avoids the problems that may be caused by direct heating, ensures that the plating solution temperature is maintained within the optimal range, and improves the uniformity and consistency of the coating quality. ; The filtering mechanism composed of the filter box 16, the air outlet pipe 17, the filter plate 18 and the connecting pipe 19 effectively removes dust, impurities and other particulate matter in the air, improves the air quality entering the heating box and the plating solution tank, reduces the influence of pollutants on the plating solution and the coating quality, and is convenient for cleaning and replacement of the filter plate, thereby reducing maintenance costs; the stirring rod 8 rotates under the drive of the motor 9, fully stirs the plating solution, makes the ion distribution in the plating solution more uniform, avoids the difference in coating quality caused by uneven concentration of the plating solution, and improves the uniformity and consistency of the coating.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A production device for copper plating of aluminum foil, characterized in that: include: Plating bath for copper plating of aluminum foil; A bracket, the bracket is fixedly mounted on one side of the plating tank, and an aluminum foil roll to be copper plated is arranged on the bracket; A plurality of first guide rollers, each of which is rotatably mounted in the plating solution tank and is used for guiding the aluminum foil; A plurality of gas supply pipes for supplying hot gas, wherein the plurality of gas supply pipes are arranged in the plating liquid tank, and the corresponding gas supply pipes are interconnected; A heating box, the heating box is fixedly installed on one side of the plating tank, and a plurality of electric heating tubes are arranged in the heating box; A connecting pipe, the connecting pipe is fixedly connected to the heating box, and the air outlet end of the connecting pipe is fixedly connected to the corresponding air supply pipe; A fan for supplying air to the heating box, the fan being fixedly mounted on the top of the heating box, an exhaust pipe being fixedly mounted on the air outlet end of the fan, and the air outlet end of the exhaust pipe extending into the heating box; A filter mechanism is used for pre-filtering the air entering the fan, and the filter mechanism is arranged on the heating box.

2. The production device for copper plating of aluminum foil according to claim 1, characterized in that: The filtering mechanism comprises: A filter box fixedly mounted on one side of the heating box; An air outlet pipe is fixedly connected to the top of the filter box, and the air outlet end of the air outlet pipe is fixedly connected to the air inlet end of the fan; A removable filter plate is arranged in the filter box, and the filter plate is used to filter air impurities; A connecting pipe is fixedly connected to the bottom of the filter box.

3. The production device for copper plating of aluminum foil according to claim 1, characterized in that: A stirring rod for stirring the plating solution is rotatably installed in the plating solution tank, and a motor for driving the stirring rod to rotate is fixedly installed on one side of the plating solution tank. The output shaft of the motor is fixedly connected to one end of the stirring rod through a coupling.

4. The production device for copper plating of aluminum foil according to claim 1, characterized in that: A bracket is fixedly installed on the other side of the plating tank, and a second guide roller is rotatably installed on the bracket for guiding the copper-plated aluminum foil.

5. The production device for copper plating of aluminum foil according to claim 1, characterized in that: The bracket is provided with an arc-shaped groove, and the inner wall of the arc-shaped groove is inlaid with balls.

6. The production device for copper plating of aluminum foil according to claim 1, characterized in that: The bottom of the plating tank is symmetrically fixed with supporting legs, one side of the plating tank is fixedly connected with a drain pipe, and a valve is arranged on the drain pipe.

7. The production device for copper plating of aluminum foil according to claim 1, characterized in that: A check valve is arranged on the connecting pipe, and a temperature controller is arranged on the heating box, and the temperature controller is adapted to the electric heating pipe.

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