Polyamide-6 industrial yarn hot drawing roller
By designing a thermal drafting roller with adjustable diameter, the problem that the roller body diameter fixation in the prior art is difficult to meet the characteristics of different fibers, and the roller body diameter and tensile strength are flexibly adjusted, the drafting effect and product quality are improved, and the heat dissipation effect and energy consumption are optimized.
Patent Information
- Application Number
- CN202421805871.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing thermal drafting roller body has a fixed diameter, which is difficult to meet the needs of different fiber characteristics, resulting in unsatisfactory drafting effect or damage to fiber performance, affecting product quality, and poor overall heat dissipation effect and large use loss.
A thermal draft roller with adjustable diameter is designed. By fixing the drive shaft and bidirectional screw on the cavity roller body, the curved roller plate can be expanded or contracted by the cooperation of the limiting slide groove and the movable plate, thereby adjusting the roller body diameter and tensile strength.
The diameter and tensile strength of the thermal draft roller are flexibly adjusted according to different fiber types and their characteristics, which improves the drafting effect, avoids damage to fiber performance, improves product quality, and improves the overall heat dissipation effect and reduces energy consumption.
Smart Images

Figure CN222878177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nylon 6 industrial yarn production, in particular to a nylon 6 industrial yarn hot drawing roller. Background Art
[0002] Nylon 6 industrial yarn, whose full name is polycaprolactam fiber industrial yarn, is an industrial fiber material made of caprolactam polymerization. The hot drawing roller is one of the key equipment in the production process of nylon 6 industrial yarn. It is mainly used for hot drawing treatment of nylon 6 filaments to improve the orientation, strength and toughness of the filaments.
[0003] The existing hot stretching roller is mainly composed of a roller body, a heating system, a transmission system and a control system. In the production process of nylon 6 industrial yarn, the filament is sent into the hot stretching roller area after melt spinning. At this time, the roller body has been heated to the set temperature and driven to rotate through the transmission system. The filament is subjected to the high temperature and stretching force on the roller body, and the molecular chain is oriented and rearranged, thereby improving the orientation degree and strength of the filament.
[0004] Since nylon 6 industrial yarns of different batches or for different purposes may require different drawing conditions and roller diameters to achieve the best drawing effect, the roller diameter of the existing hot drawing roller is often fixed, which is difficult to meet the requirements of different fiber properties, and may lead to unsatisfactory drawing effect or damage to fiber performance, thereby affecting the quality of the product, and the overall heat dissipation effect is poor, resulting in large loss during use; therefore, a nylon 6 industrial yarn hot drawing roller is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised by the above-mentioned background technology, the utility model proposes a nylon 6 industrial yarn hot stretching roller.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a nylon 6 industrial yarn hot stretching roller, comprising a cavity roller body, a driving shaft is fixedly connected to the cavity roller body, four limiting slide grooves are provided on the circumferential surface of the cavity roller body, a bidirectional screw is rotatably installed in the cavity roller body, circular movable plates are sleeved on both ends of the bidirectional screw rod, four first fixed seats are installed on the outer circumferential surface of each circular movable plate, a swing rod is hinged in each first fixed seat, a second fixed seat is hinged at the other end of each swing rod, two second fixed seats are cooperated and fixedly connected with a fixed plate, and the swing rod is arranged in the limiting slide groove, each fixed plate is provided with a T-shaped slide groove, and a movable plate is installed in each T-shaped slide groove. There is a curved roller plate, and one end of the bidirectional screw rod away from the driving shaft is fixedly connected with a rotating cap, and the bidirectional screw rod and the driving shaft are coaxially arranged. When the diameter of the hot stretching roller is adjusted according to demand, the rotating cap is rotated to rotate the bidirectional screw rod, and with the cooperation of the limiting slide groove, the two circular movable plates are moved closer to or away from each other, and then the swing rod drives the curved roller plate to expand or contract, so that the diameter and tensile strength of the hot stretching roller can be flexibly adjusted according to different fiber types and their characteristics to meet the needs of different fiber types and characteristics, so as to achieve the best stretching effect and avoid the phenomenon of unsatisfactory stretching effect or damaged fiber performance, thereby improving the quality of the product, and can improve the overall heat dissipation effect and reduce energy consumption.
[0007] Preferably, each fixing plate is provided with a screw hole, and a locking bolt is rotatably assembled in each screw hole, and the end of the locking bolt is in contact with the outer surface of the curved roller plate. When the device is used, the locking bolt and the screw hole cooperate to facilitate the disassembly, installation and replacement of the curved roller plate.
[0008] Preferably, one end of the bidirectional screw rod away from the driving shaft is rotatably mounted with a collar through a bearing sleeve, a fixing rod is fixedly connected to the bottom end of the circumferential surface of the collar, a counterweight ball is fixedly connected to the bottom end of the fixing rod, a rectangular groove is opened on the fixing rod, a spring is fixedly connected to the inner wall of the top end of the rectangular groove, a detection plate is fixedly connected to the bottom end of the spring, and the detection plate is arranged through the rectangular groove. During the hot drawing process, when the driving shaft and the cavity roller body are on the same axis, with the cooperation of the counterweight ball, the fixing rod will maintain a relatively straight state, and the detection plate will not move significantly. When the driving shaft and the cavity roller body are not on the same axis, the fixing rod will swing, and with the cooperation of the spring, the detection plate will move up and down reciprocatingly. By setting up a detection mechanism, it is possible to make an accurate judgment on whether the driving shaft and the cavity roller body are coaxial. When the two are not coaxial, timely adjustment is required to ensure that the driving shaft and the cavity roller body are coaxially arranged, thereby ensuring that the wire is evenly stressed, the forming effect is good, and the drawing roller movement is stable and the wear is small.
[0009] Preferably, the detection board is equipped with two fluorescent plates, and the two fluorescent plates are respectively located on both sides of the fixing rod. When the device is used, by setting the fluorescent plates, sufficient light is provided in a dark environment, making it easy to observe whether the detection board moves.
[0010] The utility model is beneficial in that:
[0011] 1. When the utility model is in use, the rotating cap is rotated to rotate the bidirectional screw rod, and the two circular movable plates are moved closer to or farther from each other under the cooperation of the limiting slide groove, so that the swing rod drives the curved roller plate to expand or contract, so that the diameter and tensile strength of the hot drafting roller can be flexibly adjusted according to different fiber types and their characteristics, so as to meet the requirements of different fiber types and characteristics, so as to achieve the best drafting effect, avoid the phenomenon of unsatisfactory drafting effect or damaged fiber performance, thereby improving the quality of the product, and can improve the overall heat dissipation effect and reduce energy consumption;
[0012] 2. During the hot stretching process of the utility model, when the driving shaft and the cavity roller body are on the same axis, with the cooperation of the counterweight ball, the fixed rod will remain in a relatively straight state, and the detection plate will not move significantly. When the driving shaft and the cavity roller body are not on the same axis, the fixed rod will swing, and with the cooperation of the spring, the detection plate will move up and down reciprocatingly. By setting up a detection mechanism, it is possible to accurately determine whether the driving shaft and the cavity roller body are coaxial. When the two are not coaxial, timely adjustments are required to ensure that the driving shaft and the cavity roller body are coaxial, thereby ensuring that the silk thread is evenly stressed, the forming effect is good, and the stretching roller movement is stable and the wear is small. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the device;
[0015] Figure 2 It is a schematic diagram of the overall cross-sectional three-dimensional structure;
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the regulating mechanism;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the roller assembly;
[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the detection mechanism.
[0019] In the figure: 1. Cavity roller body; 2. Drive shaft; 3. Limit slide groove; 4. Bidirectional screw; 5. Movable plate; 6. First fixed seat; 7. Swing rod; 8. Second fixed seat; 9. Fixed plate; 10. Curved roller plate; 11. Locking bolt; 12. Rotating cap; 13. Ring; 14. Fixed rod; 15. Counterweight ball; 16. Rectangular groove; 17. Spring; 18. Detection plate; 19. Fluorescent plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 As shown, a nylon 6 industrial yarn hot stretching roller comprises a cavity roller body 1, a driving shaft 2 is fixedly connected to the cavity roller body 1, four limiting slide grooves 3 are provided on the circumferential surface of the cavity roller body 1, a bidirectional screw rod 4 is rotatably installed in the cavity roller body 1, both ends of the bidirectional screw rod 4 are sleeved with circular movable plates 5, four first fixed seats 6 are installed on the outer circumferential surface of each circular movable plate 5, a swing rod 7 is hinged in each first fixed seat 6, and a second fixed seat 8 is hinged at the other end of each swing rod 7, two second fixed seats 8 are fixedly connected with a fixed plate 9, and the swing rod 7 is arranged in the limiting slide groove 3, each fixed plate 9 is provided with a T-shaped slide groove, and a curved roller plate 10 is movably installed in each T-shaped slide groove, away from the driving shaft 2 A rotating cap 12 is fixedly connected to one end of the bidirectional screw rod 4, and the bidirectional screw rod 4 is coaxially arranged with the driving shaft 2; when the diameter of the hot stretching roller is adjusted according to demand, the rotating cap 12 is rotated to rotate the bidirectional screw rod 4, and with the cooperation of the limiting slide groove 3, the two circular movable plates 5 are moved closer to or away from each other, and then the swing rod 7 drives the curved roller plate 10 to expand or contract, so that the diameter and tensile strength of the hot stretching roller can be flexibly adjusted according to different fiber types and their characteristics to meet the requirements of different fiber types and characteristics, so as to achieve the best stretching effect and avoid the phenomenon of unsatisfactory stretching effect or damaged fiber performance, thereby improving the quality of the product, and being able to improve the overall heat dissipation effect and reduce energy consumption.
[0022] A screw hole is provided on each fixing plate 9, and a locking bolt 11 is rotatably assembled in each screw hole, and the end of the locking bolt 11 is in contact with the outer surface of the curved roller plate 10; when the device is used, the locking bolt 11 cooperates with the screw hole, which facilitates the disassembly, installation and replacement of the curved roller plate 10.
[0023] See also Figure 5 As shown, one end of the bidirectional screw rod 4 away from the driving shaft 2 is rotatably mounted with a collar 13 through a bearing sleeve, the bottom end of the circumferential surface of the collar 13 is fixedly connected with a fixing rod 14, the bottom end of the fixing rod 14 is fixedly connected with a weight ball 15, a rectangular groove 16 is provided on the fixing rod 14, a spring 17 is fixedly connected to the top inner wall of the rectangular groove 16, the bottom end of the spring 17 is fixedly connected with a detection plate 18, and the detection plate 18 is arranged through the rectangular groove 16; during the hot drawing process, when the driving shaft 2 and the cavity roller body 1 are on the same axis, with the cooperation of the weight ball 15, the fixing rod 14 will keep In a relatively straight state, the detection plate 18 will not move significantly. When the drive shaft 2 and the cavity roller body 1 are not on the same axial line, the fixed rod 14 will swing, and with the cooperation of the spring 17, the detection plate 18 will move up and down reciprocatingly. By setting up a detection mechanism, it is possible to make an accurate judgment on whether the drive shaft 2 and the cavity roller body 1 are coaxial. When the two are not coaxial, timely adjustment is required to ensure that the drive shaft 2 and the cavity roller body 1 are coaxial, thereby ensuring that the wire is evenly stressed, the forming effect is good, and the drafting roller movement is stable and the wear is small.
[0024] The detection plate 18 is equipped with two fluorescent plates 19, and the two fluorescent plates 19 are respectively located on both sides of the fixing rod 14; when the device is used, by setting the fluorescent plates 19, sufficient light is provided in a dark environment, so as to facilitate observation of whether the detection plate 18 moves.
[0025] Working principle: Since different batches or different uses of nylon 6 industrial yarns may require different stretching conditions and roller diameters to achieve the best stretching effect, the roller diameter of the existing hot stretching roller is often fixed, which is difficult to meet the needs of different fiber characteristics, and may lead to unsatisfactory stretching effects or damage to fiber performance, thereby affecting the quality of the product, and the overall heat dissipation effect is poor, and the use loss is large; therefore, in view of the above problems, a nylon 6 industrial yarn hot stretching roller is proposed; when the diameter of the hot stretching roller is adjusted according to demand, the rotating cap 12 is rotated to rotate the bidirectional screw rod 4, and with the cooperation of the limiting slide groove 3, the two circular movable plates 5 are moved closer to or away from each other, and then the swing rod 7 drives the curved roller plate 10 to expand or contract, so that the diameter and tensile strength of the hot stretching roller can be flexibly adjusted according to different fiber types and their characteristics to meet the needs of different fiber types and characteristics. In order to achieve the best stretching effect, avoid the phenomenon of unsatisfactory stretching effect or damaged fiber performance, thereby improving the quality of the product, and can improve the overall heat dissipation effect and reduce energy consumption; in the hot stretching process, when the drive shaft 2 and the cavity roller body 1 are on the same axis, with the cooperation of the counterweight ball 15, the fixed rod 14 will remain in a relatively straight state, and the detection plate 18 will not move significantly. When the drive shaft 2 and the cavity roller body 1 are not on the same axis, the fixed rod 14 will swing, and with the cooperation of the spring 17, the detection plate 18 will move up and down reciprocatingly. By setting up a detection mechanism, it is possible to make an accurate judgment on whether the drive shaft 2 and the cavity roller body 1 are coaxial. When the two are not coaxial, they need to be adjusted in time to ensure that the drive shaft 2 and the cavity roller body 1 are coaxially set, thereby ensuring that the silk thread is evenly stressed, the molding effect is good, and the stretching roller movement is stable and the wear is small.
[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A nylon 6 industrial yarn hot drawing roller, characterized by: The invention comprises a hollow roller body (1), wherein a driving shaft (2) is fixedly connected to the hollow roller body (1), four limiting sliding grooves (3) are provided on the circumferential surface of the hollow roller body (1), a bidirectional screw rod (4) is rotatably installed in the hollow roller body (1), both ends of the bidirectional screw rod (4) are sleeved with circular movable plates (5), four first fixed seats (6) are installed on the outer circumferential surface of each circular movable plate (5), each first fixed seat (6) is hinged with a swing rod (7), the other end of each swing rod (7) is hinged with a second fixed seat (8), two second fixed seats (8) are matched and fixedly connected with a fixed plate (9), and the swing rod (7) is arranged in the limiting sliding groove (3), each fixed plate (9) is provided with a T-shaped sliding groove, a curved roller plate (10) is movably installed in each T-shaped sliding groove, and each fixed plate (9) is provided with a screw hole.
2. The nylon 6 industrial yarn hot stretching roller according to claim 1, characterized in that: A locking bolt (11) is rotatably mounted in each screw hole, and the end of the locking bolt (11) contacts the outer surface of the curved roller plate (10).
3. The nylon 6 industrial yarn hot stretching roller according to claim 1, characterized in that: One end of the bidirectional screw rod (4) away from the driving shaft (2) is fixedly connected to a rotating cap (12), and the bidirectional screw rod (4) and the driving shaft (2) are coaxially arranged.
4. The nylon 6 industrial yarn hot stretching roller according to claim 1, characterized in that: One end of the bidirectional screw rod (4) away from the driving shaft (2) is rotatably mounted with a collar (13) through a bearing sleeve, the bottom end of the circumferential surface of the collar (13) is fixedly connected to a fixing rod (14), and the bottom end of the fixing rod (14) is fixedly connected to a weight ball (15).
5. The nylon 6 industrial yarn hot stretching roller according to claim 4, characterized in that: The fixing rod (14) is provided with a rectangular groove (16), a spring (17) is fixedly connected to the inner wall of the top end of the rectangular groove (16), a detection plate (18) is fixedly connected to the bottom end of the spring (17), and the detection plate (18) is arranged to pass through the rectangular groove (16).
6. The nylon 6 industrial yarn hot stretching roller according to claim 5, characterized in that: The detection plate (18) is equipped with two fluorescent plates (19), and the two fluorescent plates (19) are respectively located on two sides of the fixing rod (14).
Citation Information
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