Dial linking machine with quick positioning function
By using a rotating motor to drive the needle disc rotation in the sewing disc machine, and combining the servo motor and positioning mechanism to achieve automatic intrusion and sewing of the garment piece, the problem of time-consuming and labor-intensive operation of the existing sewing disc machine and inaccurate positioning of the garment piece is solved, and the sewing speed and production efficiency are improved.
Patent Information
- Application Number
- CN202421399868.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing sewing machine requires the operator to push the entire needle disc with his hands, which is time-consuming and laborious; and it is necessary to manually press the garment piece into the outer wall of the needle body of the thimble to test the operator's proficiency and eyesight, and it is easy to cause the bottom of the garment piece to be inaccurate.
A sewing disc machine with fast positioning function is designed, using a rotating motor to drive the needle disc rotation, and the automatic abutment and sewing of the garment piece is achieved through a servo motor and positioning mechanism.
The stitching process is automated, which reduces the time and energy of manual pushing and manual positioning, improves the stitching speed and production efficiency, and ensures accurate positioning and stitching of the garment sheets.
Smart Images

Figure CN222878257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing processing, in particular to a sewing machine with a rapid positioning function. Background Art
[0002] Garment processing refers to the process of making cloth or other materials into garments according to design requirements. Garment processing includes cutting, sewing, ironing, and ironing, and each process requires professional skills and experience to complete. The garment processing process is complicated and requires multiple processes to complete a finished product. Different types and styles of clothing require different processing techniques and technologies, so garment processing is also a technology that requires continuous learning and practice.
[0003] The disc sewing machine is also called the disc sewing machine, commonly known as the looper, which is a machine that uses sewing thread to sew the loops of sweaters. With the help of the disc sewing machine, the sweater pieces can be sewn efficiently and quickly, which is much more efficient than manual sewing. According to the scope of use, the disc sewing machine can be divided into two types: industrial disc sewing machine and household disc sewing machine. After improvement, the industrial disc sewing machine has increasingly enhanced its production efficiency and precision, and is more suitable for large-scale production and high-demand sewing tasks. As a common household sewing equipment, the household disc sewing machine is mainly used to repair clothes, sew simple fabrics and home accessories, etc.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The existing sewing disc machine requires the operator to manually push the entire needle disc to rotate until the abutted garment pieces are transferred to the sewing assembly for sewing, and the operation process is time-consuming and laborious; 2. The existing sewing disc machine requires the operator to manually push the garment pieces into the outer wall of the needle body of the thimble, which tests the operator's proficiency and eyesight, and is greatly affected by human factors, and it is easy for the bottom insertion position of the garment piece to be inaccurate. Utility Model Content
[0005] The purpose of the utility model is to provide a sewing disc machine with a quick positioning function, so as to solve the problem that the existing sewing disc machine proposed in the above background technology requires the operator to manually push the entire needle disc to rotate until the abutted garment piece is transferred to the sewing assembly for sewing operation, and the operation process is time-consuming and laborious; 2. The existing sewing disc machine requires the operator to manually push the garment piece into the outer wall of the needle body of the thimble, which is very challenging for the operator's proficiency and eyesight, and is greatly affected by human factors, and it is easy to have the problem that the bottom insertion position of the garment piece is not accurate enough. To achieve the above purpose, the utility model provides the following technical solutions: a sewing disc machine with a quick positioning function, comprising a workbench, the bottom wall of the workbench is provided with a rotating motor, the output end of the rotating motor is plugged with a needle disc, a support base is welded on one side of the top of the workbench, the top of the support base is threadedly connected with a sewing disc unit, the internal thread of the sewing disc unit is installed with a servo motor, the output end of the servo motor is plugged with a sewing needle, the bottom front side of the workbench is threadedly connected with a support rod, and the top of the support rod is provided with a positioning mechanism.
[0006] Further preferably, a groove is provided in the middle of the top of the workbench, and a rotating motor is threadedly connected to the bottom wall of the groove.
[0007] Further preferably, the rotary motor and the needle disk plugged into the output end thereof together constitute a rotary mechanism.
[0008] Further preferably, a plurality of ejector pins are evenly distributed on the annular outer wall of the needle disk.
[0009] Further preferably, the positioning mechanism is composed of a fixed box, a driving motor, a connecting shaft, a cam, an elastic touch rod and a sleeve, wherein the driving motor is clamped on the top wall of the fixed box, and the output end of the driving motor is plugged into one end of the connecting shaft, and the cam is sleeved on the other end of the connecting shaft, and a sleeve is provided on the outer wall of the fixed box on one side close to the needle disk, and an elastic touch rod is slidably connected to the inner wall of the sleeve.
[0010] Further preferably, the diameter of the elastic touch rod is smaller than the gap between two ejector pins provided on the needle disk, and the complete length of the elastic touch rod can penetrate into the deepest part of the ejector pin gap.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, the operator first pushes the garment piece into the deep of the ejector pin, and then starts the rotary motor to make its output end start to rotate and drive the needle disk plugged therewith to rotate together. During this period, the needle disk will transfer the garment piece positioned by its ejector pin to the sewing disk unit together, and complete the sewing operation of the two garment pieces through the sewing needle. The whole process is completed by the machine itself, and no manual driving is required, which speeds up the sewing speed and improves the production efficiency.
[0013] In the utility model, the operator first places the garment piece between the gap between the sleeve and the ejector pin, and then starts the driving motor so that the output end thereof drives the connecting shaft and the cam sleeved on the bottom end of the connecting shaft to rotate together. During the rotation of the cam, the protruding portion thereof contacts the elastic feeler rod close to the outer side of the sleeve and pushes the elastic feeler rod toward the ejector pin, so that the elastic feeler rod moves horizontally along the inner wall of the sleeve until it penetrates into the gap between the two ejector pins, and the garment piece can be automatically pressed against the outer wall of the needle body of the ejector pin, and the abutment positioning can be completed quickly. Moreover, because it is automatically operated by the machine, it is more time-saving and labor-saving, and the abutment position deviation of the garment piece can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the needle disc structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0018] Figure 5 It is a schematic diagram of the positioning mechanism structure of the utility model.
[0019] In the figure: 1. workbench; 101. groove; 2. rotating motor; 3. needle plate; 301. ejector pin; 4. supporting base; 5. sewing plate unit; 6. servo motor; 7. sewing needle; 8. supporting rod; 9. positioning mechanism; 901. fixing box; 902. driving motor; 903. connecting shaft; 904. cam; 905. elastic touch rod; 906. sleeve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 5The utility model provides a technical solution: a sewing machine with a quick positioning function, comprising a workbench 1, a rotating motor 2 is provided on the bottom wall of the workbench 1, a needle disc 3 is plugged into the output end of the rotating motor 2, a supporting base 4 is welded on one side of the top of the workbench 1, a sewing machine unit 5 is threadedly connected to the top of the supporting base 4, a servo motor 6 is installed on the internal thread of the sewing machine unit 5, a sewing needle 7 is plugged into the output end of the servo motor 6, a support rod 8 is threadedly connected to the front side of the bottom of the workbench 1, and a positioning mechanism 9 is provided on the top of the support rod 8.
[0022] In this embodiment, Figure 2 As shown, a groove 101 is provided in the middle of the top of the workbench 1, and a rotary motor 2 is threadedly connected to the bottom wall of the groove 101; it should be noted that a groove 101 is provided at the center of the top of the workbench 1 in the utility model, and the bottom wall of the groove 101 can be used to threadably connect the rotary motor 2 to fix the position of the entire rotary motor 2, and a needle disk 3 is also plugged into the output end of the rotary motor 2. When the rotary motor 2 is started, its output end will drive the needle disk 3 to rotate together, thereby automatically transferring the garment pieces to the sewing disk unit 5, and sewing the two garment pieces together through the sewing needle 7. During this process, the rotary motor 2 will generate mechanical vibrations, and the setting of the groove 101 can fix the rotary motor 2 to prevent it from tipping over during operation.
[0023] In this embodiment, Figure 2 and Figure 3 As shown, the rotary motor 2 and the needle disk 3 plugged into its output end together constitute a rotary mechanism; it should be noted that, in the use of the traditional sewing machine, after the operator manually pushes the garment piece against the thimble 301 provided on the needle disk 3, the entire needle disk 3 is pushed by hand to rotate the garment piece to the sewing disk unit 5 for sewing operation. The operation process is time-consuming and labor-intensive, and the efficiency is not high. In the utility model, a rotary motor 2 is plugged into the middle part of the bottom of the needle disk 3, and the two constitute a rotary mechanism. In specific operation, the operator only needs to push the garment piece into the deep of the thimble 301 first, and then start the rotary motor 2 to make its output end start to rotate and drive the needle disk 3 plugged therein to rotate together. During this period, the needle disk 3 will be transferred to the sewing disk unit 5 together with the garment piece positioned by its thimble 301, and the sewing operation of the two garment pieces will be completed through the sewing needle 7. The whole process is completed by the machine itself, and no manual push is required, which speeds up the sewing speed and improves production efficiency.
[0024] In this embodiment, Figure 3 and Figure 4As shown, a number of thimbles 301 are evenly distributed on the annular outer wall of the needle disk 3; it should be noted that when using the sewing disk machine of the present invention, the operator needs to first place the garment piece in the gap between the positioning mechanism 9 and the thimble 301, and then automatically push the garment piece into the outer wall of the needle body of the thimble 301 by starting the positioning mechanism 9. At the same time, the operator starts the rotating motor 2, so that the rotating motor 2 drives the entire needle disk 3 to start rotating, thereby rotating the garment piece abutting against the outer wall of the needle body of the thimble 301 to the position of the sewing disk unit 5, and completing the sewing operation between different garment pieces through the sewing needle 7. The thimbles 301 distributed on the annular outer wall of the needle disk 3 have different specifications, which are divided into two types of coarse and fine. When sewing, the operator can first select the appropriate needle disk 3 according to the size of the stitches.
[0025] In this embodiment, Figure 1 and Figure 5 As shown, the positioning mechanism 9 is composed of a fixed box 901, a driving motor 902, a connecting shaft 903, a cam 904, an elastic touch rod 905 and a sleeve 906, wherein the top wall of the fixed box 901 is clamped with the driving motor 902, and the output end of the driving motor 902 is plugged with one end of the connecting shaft 903, and the cam 904 is sleeved on the other end of the connecting shaft 903, and a sleeve 906 is provided on the outer wall of the fixed box 901 close to the needle disk 3, and the elastic touch rod 905 is slidably connected to the inner wall of the sleeve 906; it should be noted that in the use of traditional sewing machines, the operator is required to manually push the garment piece into the outer wall of the needle body of the ejector 301, which requires the operator's own proficiency and eyesight. Because it is completely manually operated, it is also greatly affected by interference factors, and it is easy to have inaccurate displacement of the garment piece. The utility model designs a positioning mechanism 9, and its specific operation is that the operator first places the garment piece between the gap between the sleeve 906 and the ejector pin 301, and then starts the driving motor 902, so that its output end drives the connecting shaft 903 and the cam 904 sleeved on the bottom end of the connecting shaft 903 to rotate together. During the rotation of the cam 904, its protruding portion will contact the elastic contact rod 905 close to the outside of the sleeve 906, and push the elastic contact rod 905 toward the ejector pin 301, so that the elastic contact rod 905 moves horizontally along the inner wall of the sleeve 906 until it penetrates into the gap between the two ejector pins 301, and can automatically push the garment piece into the outer wall of the needle body of the ejector pin 301, quickly completing the abutment positioning, and because it is automatically operated by the machine, it is more time-saving and labor-saving, and avoids the situation of the garment piece abutment position offset.
[0026] In this embodiment, Figure 5As shown in the figure, the diameter of the elastic feeler rod 905 is smaller than the gap between the two ejector pins 301 provided on the needle plate 3, and its full length can penetrate into the deepest part of the gap between the ejector pins 301; it should be noted that when the operator starts the driving motor 902 to drive the connecting shaft 903 and the cam 904 to rotate together, the protruding portion of the cam 904 contacts the head end of the elastic feeler rod 905, which will push the elastic feeler rod 905 laterally, so that it slides out along the inner wall of the sleeve 906 and extends to the gap between the two ejector pins 301. During this period, because the diameter of the elastic touch rod 905 is smaller than the gap between the two ejector pins 301, and the elastic touch rod 905 is pushed by the cam 904, the extended length can also completely penetrate into the deepest part of the gap between the ejector pins 301. Therefore, when the elastic touch rod 905 is moved horizontally and inserted straight, it can smoothly penetrate into the deepest part of the gap between the two ejector pins 301 without being blocked, so that the garment piece can be automatically pushed into the outer wall of the needle body of the ejector pin 301 easily.
[0027] The use method and advantages of the utility model: When the sewing machine with a rapid positioning function is used, the working process is as follows:
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the operator first manually places the garment piece between the gap between the sleeve 906 and the ejector pin 301, and then starts the drive motor 902 and the rotary motor 2 at the same time, so that the output end of the drive motor 902 drives the connecting shaft 903 and the cam 904 sleeved at the bottom end of the connecting shaft 903 to rotate together. During the rotation of the cam 904, its protruding portion contacts the elastic feeler rod 905 close to the outer side of the sleeve 906, and pushes the elastic feeler rod 905 toward the direction of the ejector pin 301, so that the elastic feeler rod 905 moves horizontally along the inner wall of the sleeve 906 until it penetrates into the two sides. The gap between the thimbles 301 can automatically push the garment piece into the outer wall of the needle body of the thimble 301. At the same time, the output end of the rotating motor 2 will also drive the needle disk 3 connected thereto to rotate. During this period, the needle disk 3 will bring the garment piece positioned by its thimble 301 through the positioning mechanism 9, thereby completing the automatic pushing of the garment piece, and transferring the abutted garment piece to the sewing disk unit 5 along the rotation direction of the needle disk 3, and completing the sewing operation of the two garment pieces through the sewing needle 7. The whole process is completed by the machine itself, without the need for manual push, which speeds up the sewing speed and improves the production efficiency.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A plate sewing machine with a rapid positioning function, comprising a workbench (1), characterized in that: The bottom wall of the workbench (1) is provided with a rotating motor (2), the output end of the rotating motor (2) is plugged with a needle disk (3), a support base (4) is welded to one side of the top of the workbench (1), the top end of the support base (4) is threadedly connected to a sewing disk unit (5), the internal thread of the sewing disk unit (5) is threadedly installed with a servo motor (6), the output end of the servo motor (6) is plugged with a sewing needle (7), the bottom front side of the workbench (1) is threadedly connected to a support rod (8), and the top end of the support rod (8) is provided with a positioning mechanism (9).
2. The disc sewing machine with rapid positioning function according to claim 1, characterized in that: A groove (101) is provided in the middle of the top of the workbench (1), and a rotating motor (2) is threadedly connected to the bottom wall of the groove (101).
3. The disc sewing machine with rapid positioning function according to claim 1, characterized in that: The rotating motor (2) and the needle disk (3) plugged into the output end thereof together form a rotating mechanism.
4. The disc sewing machine with rapid positioning function according to claim 1, characterized in that: A plurality of ejector pins (301) are evenly distributed on the annular outer wall of the needle disk (3).
5. The disc sewing machine with rapid positioning function according to claim 4, characterized in that: The positioning mechanism (9) is composed of a fixed box (901), a driving motor (902), a connecting shaft (903), a cam (904), an elastic contact rod (905) and a sleeve (906), wherein the driving motor (902) is clamped on the top wall of the fixed box (901), and one end of the connecting shaft (903) is plugged into the output end of the driving motor (902), and the cam (904) is sleeved on the other end of the connecting shaft (903), and a sleeve (906) is provided on the outer wall of the fixed box (901) close to the needle disk (3), and the elastic contact rod (905) is slidably connected to the inner wall of the sleeve (906).
6. The disc sewing machine with rapid positioning function according to claim 5, characterized in that: The diameter of the elastic contact rod (905) is smaller than the gap between two ejector pins (301) provided on the needle plate (3), and its complete length can penetrate into the deepest part of the gap between the ejector pins (301).