Carbon fiber composite material pipe gallery frame

Abstract

The utility model discloses a carbon fiber composite material pipe gallery frame, and belongs to the technical field of buildings. The device is composed of a cross beam, a longitudinal beam, a vertical beam, a plane inclined strut, a vertical face inclined strut and a metal connecting piece. The cross beams, the longitudinal beams and the vertical beams are all C-shaped carbon fiber composite pultrusion plates. The pipe gallery frame is light in weight and good in strength and rigidity performance, the rigidity requirement and the use requirement can be met, compared with a metal pipe gallery frame, the weight is greatly reduced, the manufacturing cost of the pipe gallery frame is effectively controlled through mixed use of carbon fiber and glass fiber composite materials, and the pipe gallery frame can be widely applied to manufacturing of the pipe gallery frame. Connecting points are arranged on the cross beams, the longitudinal beams and the vertical beams to serve as a main force bearing structure, the inclined struts serve as secondary force bearing structures, and the main function is to enhance the overall rigidity of the pipe gallery frame and reduce deformation.

Description

Technical Field

[0001] The utility model relates to the technical field of construction, in particular to a carbon fiber composite material pipe gallery frame. Background Art

[0002] A pipe gallery is a structure used to support and manage various pipelines, cables, and other facilities. It is widely used in many fields such as urban underground integrated pipe galleries, industrial facilities, power systems, communication networks, and building interiors. The design of the pipe gallery is to achieve an orderly layout of pipelines, improve space utilization, and facilitate maintenance and repair work. Carbon fiber is known for its excellent strength and rigidity, which enables the carbon fiber pipe gallery to maintain stable performance while bearing high loads. Carbon fiber is about four to five times stronger than steel, but its weight is only one-quarter of steel, which means that the carbon fiber pipe gallery has a higher cost-effectiveness at the same strength. Traditional steel pipe galleries are usually heavier, which increases the cost of installation and transportation. Carbon fiber pipe galleries can effectively reduce these costs due to their lightweight characteristics. Carbon fiber pipe galleries have excellent corrosion resistance because they do not contain metal components and are therefore not affected by oxidation and corrosion. This is especially important for use in harsh environments or in areas containing corrosive liquids. In high temperature environments, traditional steel pipe galleries may deform or degrade in performance. The carbon fiber pipe gallery can also maintain its physical properties unchanged in high temperature environments, solving this problem. Carbon fiber pipe racks have high fatigue strength and creep resistance, which means they can work stably for a long time, reducing the frequency of maintenance and replacement, thereby improving the reliability and life cycle of the entire system. Utility Model Content

[0003] The purpose of the utility model is to make up for the defects of the existing technology and provide a carbon fiber composite pipe gallery. The utility model connects the longitudinal beam and the vertical beam by metal connectors to form two sets of frames, and then passes the cross beam through the frame and the metal connector to be fixedly connected by screws. The metal connector and the carbon fiber composite beam are fixed by gluing and screwing, and the main structure of the pipe gallery is connected and fixed by positioning with a laser tracker.

[0004] The utility model is realized by the following technical solutions:

[0005] A carbon fiber composite pipe gallery frame includes a crossbeam, a longitudinal beam and a vertical beam, wherein a plurality of vertical beams are fixed between two longitudinal beams on the upper and lower sides to form a side frame, and the two side frames are placed in parallel, and a plurality of crossbeams are fixedly connected between the two side frames;

[0006] Upper sandwich metal connectors are respectively fixed at the connection points of the upper longitudinal beam and each vertical beam. The upper and lower ends of the upper sandwich metal connectors respectively extend above and below the longitudinal beam. Lower sandwich metal connectors are respectively fixed at the connection points of the lower longitudinal beam and each vertical beam. The upper end of the lower sandwich metal connector extends above the longitudinal beam. The upper and lower ends of the upper sandwich metal connector are respectively fixedly connected to the end of the upper cross beam and the upper end of the vertical beam. The upper ends of the lower sandwich metal connectors are respectively fixedly connected to the end of the lower cross beam and the lower end of the vertical beam;

[0007] Facade diagonal bracing metal connectors are respectively fixed on the left and right sides of the upper sandwich metal connector and on the left and right sides of the lower sandwich metal connector on the longitudinal beam. Facade diagonal bracing pads are fixed on each of the facade diagonal bracing metal connectors. A facade diagonal bracing is fixedly connected between the facade diagonal bracing pads located on two diagonals;

[0008] A set of crossed planar diagonal bracings are fixed between the upper vertical beams and between the lower vertical beams. Planar diagonal bracing pads are respectively fixed at both ends of the planar diagonal bracing. The planar diagonal bracing pads are vertically fixed on the planar diagonal bracing metal connectors, and the planar diagonal bracing metal connectors are fixed on the vertical beams.

[0009] The cross beam, longitudinal beam and vertical beam are all C-shaped carbon fiber composite pultruded plates. The longitudinal beam is formed by placing two C-shaped carbon fiber composite pultruded plates back to back and then fixedly connected by bolts. The upper sandwich metal connector, lower sandwich metal connector and facade diagonal bracing metal connector all pass through between the two C-shaped carbon fiber composite pultruded plates and are fixedly connected by bolts. The planar diagonal bracing metal connector is fixed on the inner side surface of the inner C-shaped carbon fiber composite pultruded plate.

[0010] Outer sandwich metal connectors are fixed on the outer side at the connection position of the longitudinal beam and the upper sandwich metal connector, on the inner and outer sides at the connection position of the longitudinal beam and the lower sandwich metal connector, and on the inner side at the connection positions of the vertical beam and the upper and lower sandwich metal connectors. Facade diagonal bracing outer metal connectors are respectively fixedly connected on the inner and outer sides at the connection position of the longitudinal beam and the facade diagonal bracing metal connector.

[0011] The cross beam includes two C-shaped carbon fiber composite pultruded plates placed back to back. The two C-shaped carbon fiber composite pultruded plates of the upper cross beam are respectively fixed on both sides of the upper end of the upper sandwich metal connector by hot-dip galvanized screws. The two C-shaped carbon fiber composite pultruded plates of the lower cross beam are respectively fixed on both sides of the upper end of the lower sandwich metal connector and the lower end of the vertical beam by hot-dip galvanized screws.

[0012] An adhesive layer is provided between the two C-shaped carbon fiber composite pultruded plates of the longitudinal beam.

[0013] The materials of the cross beam, longitudinal beam and vertical beam are all pultruded by T300 carbon fiber / 550 OLIn resin, with glass fiber mat sandwiched in the middle.

[0014] The plane diagonal brace and the vertical diagonal brace are glass fiber composite material pultruded plates with carbon fibers laid on the surface.

[0015] The plane diagonal brace and the vertical diagonal brace are made of glass fiber WS4000 2400Tex / AP-3280AB resin, and a layer of T300 carbon fiber plain cloth is laid on the surface.

[0016] The advantages of the utility model are: the utility model adopts a frame structure, and through strength analysis, on the one hand, the frame structure form is optimized, and on the other hand, through reasonable structural design, the combination of the two reduces the weight of the pipe gallery. The weight of the carbon fiber composite material pipe gallery is about 57% lower than that of the traditional steel pipe gallery.

[0017] The utility model is a pipe gallery made of carbon fiber composite materials, which is light in weight, good in strength and rigidity, and strong in corrosion resistance. It can meet the rigidity requirements and use requirements. Compared with metal pipe gallery frames, the weight is greatly reduced. By mixing and using carbon fiber and glass fiber composite materials, the manufacturing cost of the pipe gallery frame is effectively controlled, and it can be widely used in the manufacture of pipe gallery frames. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the application structure of the utility model;

[0020] Figure 3 It is a plan view of the connection between the horizontal beam, vertical beam and longitudinal beam of the utility model;

[0021] Figure 4 This is a cross-sectional view of the connection between the horizontal beam, vertical beam and longitudinal beam of the utility model;

[0022] Figure 5 It is an end view of the position of the metal connector without a plane diagonal brace at the connection between the horizontal beam, vertical beam and longitudinal beam of the utility model;

[0023] Figure 6 It is an end view of the position of the plane diagonal bracing metal connecting piece at the connection between the horizontal beam, the vertical beam and the longitudinal beam of the utility model. DETAILED DESCRIPTION

[0024] like Figure 1-6As shown in the figure, a carbon fiber composite pipe gallery frame includes a cross beam 1, longitudinal beams 2, and vertical beams 3. A plurality of vertical beams 3 are fixedly spaced between the two longitudinal beams 2 on the upper and lower sides to form a side frame. The two side frames are placed in parallel, and a plurality of cross beams 1 are fixedly connected between the two side frames;

[0025] Upper sandwich metal connectors 4 are respectively fixed at the connection points of each vertical beam 3 on the upper longitudinal beam 2. The upper and lower ends of the upper sandwich metal connectors 4 respectively extend above and below the longitudinal beam 2. Lower sandwich metal connectors 5 are respectively fixed at the connection points of each vertical beam 3 on the lower longitudinal beam 2. The upper end of the lower sandwich metal connector 5 extends above the longitudinal beam 2. The upper and lower ends of the upper sandwich metal connector 4 are respectively fixedly connected to the end of the upper cross beam 1 and the upper end of the vertical beam 3. The upper end of the lower sandwich metal connector 5 is respectively fixedly connected to the end of the lower cross beam 1 and the lower end of the vertical beam 3;

[0026] Vertical facade brace metal connectors 6 are respectively fixed on the left and right sides of the upper sandwich metal connectors 4 and on the left and right sides of the lower sandwich metal connectors 5 on the longitudinal beam 2. Vertical facade brace pads 7 are fixed on each of the vertical facade brace metal connectors 6. Vertical facade braces 8 are fixedly connected between the vertical facade brace pads 7 located on two diagonals;

[0027] A set of crossed planar braces 9 are fixed between the upper vertical beams 3 and between the lower vertical beams 3. Planar brace pads 10 are respectively fixed at both ends of the planar braces 9. The planar brace pads 10 are perpendicularly fixed on planar brace metal connectors 11, and the planar brace metal connectors 11 are fixed on the vertical beams 3.

[0028] The cross beam 1, longitudinal beams 2, and vertical beams 3 are all C-shaped carbon fiber composite pultruded plates. The longitudinal beam 2 is formed by placing two C-shaped carbon fiber composite pultruded plates back to back and fixedly connecting them with bolts. The upper sandwich metal connectors 4, lower sandwich metal connectors 5, and vertical facade brace metal connectors 6 all pass through between the two C-shaped carbon fiber composite pultruded plates and are fixedly connected with bolts. The planar brace metal connectors 11 are fixed on the inner side surface of the inner C-shaped carbon fiber composite pultruded plate.

[0029] Outer sandwich metal connectors 12 are fixed on the outer side at the connection position of the longitudinal beam 2 and the upper sandwich metal connector 4, on the inner and outer sides at the connection position of the longitudinal beam 2 and the lower sandwich metal connector 5, and on the inner side at the connection positions of the vertical beam 3 and the upper and lower sandwich metal connectors 5. Outer vertical facade brace metal connectors 13 are respectively fixedly connected on the inner and outer sides at the connection position of the longitudinal beam 2 and the vertical facade brace metal connector 6.

[0030] The described cross beam 1 includes two C-shaped carbon fiber composite pultruded plates placed back to back. The two C-shaped carbon fiber composite pultruded plates of the upper cross beam 1 are respectively fixed on both sides of the upper end of the upper sandwich metal connector 4 through hot-dip galvanized screws 14. The two C-shaped carbon fiber composite pultruded plates of the lower cross beam 1 are respectively fixed on the upper end of the lower sandwich metal connector 5 and both sides of the lower end of the vertical beam 3 through hot-dip galvanized screws 14.

[0031] A bonding layer is provided between the two C-shaped carbon fiber composite pultruded plates of the described longitudinal beam 2.

[0032] The materials of the cross beam 1, longitudinal beam 2 and vertical beam 3 are all pultruded from T300 carbon fiber / 550 OLIn resin, with a glass fiber mat sandwiched in the middle.

[0033] The described planar diagonal brace 9 and vertical diagonal brace 8 are glass fiber composite pultruded plates with carbon fiber surface pasted.

[0034] The materials of the planar diagonal brace 9 and vertical diagonal brace 8 are glass fiber WS4000 2400Tex / AP-3280AB resin, with a layer of T300 carbon fiber plain cloth surface pasted.

[0035] The external dimensions (length × width × height) of the pipe gallery frame are: 10600×5150×2620mm. The cross-sectional dimensions of the longitudinal beam 2, cross beam 1 and vertical beam 3 are the same, and their dimensions are (height × leg width × thickness): 305×70×12.7mm. The longitudinal beam 2 is 10600mm long, the cross beam 1 is 5150mm long, and the vertical beam 3 is 1685mm long. The dimensions of the diagonal brace are (length × width × height): 2450×75×8. The thickness of the sandwich metal connector is 12mm. The thickness of the remaining metal connectors is 5mm.

[0036] The specific manufacturing methods of the above components are as follows:

[0037] (1) Longitudinal beam 2, cross beam 1, vertical beam 3: The longitudinal beam 2, cross beam 1 and vertical beam 3 are pultruded from T300 carbon fiber / 550 OLIn resin, with a glass fiber mat sandwiched in the middle.

[0038] (2) Vertical diagonal brace 8, planar diagonal brace 9: The vertical diagonal brace and planar diagonal brace are pultruded from WS4000 2400Tex glass fiber / AP-3280AB resin, with a layer of T300 carbon fiber plain cloth surface pasted.

[0039] (3) Metal connector: The metal connector is made of 304 stainless steel, with its surface sandblasted and formed by laser cutting and bending processes.

[0040] (4) Assembly: Place the pultruded carbon fiber composite plates of the longitudinal beam 2, the cross beam 1 and the vertical beam 3 back to back, locate the metal connectors, and use the metal connectors at the corresponding positions as drilling templates, and use an electric drill to drill holes step by step; after the drilling is completed, first connect the longitudinal beam 2 with the upper sandwich metal connector 4, the lower sandwich metal connector 5, the sandwich outer metal connector 12, the vertical diagonal brace metal connector 6, the vertical diagonal brace outer metal connector 13, and the plane diagonal brace metal connector 11 with bolts, and grind and clean the contact area between the longitudinal beam 2 and the metal connector and apply glue; after the longitudinal beams 2 are connected in pairs, install the vertical beam 3 between the upper and lower longitudinal beams 2, and grind and clean the contact area between the vertical beam 3 and the metal connector and apply glue; after the vertical beam 3 is installed , connect the facade diagonal brace 8, the facade diagonal brace outer metal connector 13, the facade diagonal brace metal connector 6, and the facade diagonal brace pad 7, and use bolts to connect them at the intersection of the facade diagonal braces. Use glass fiber pultruded boards with the same size of (length × width × thickness) 75×75×8mm (length × width × thickness) as the facade diagonal braces as interlayers to make them firmly connected; install the beam 1 between the two side frames, and connect the supports with 400mm long hot-dip galvanized screws to increase the rigidity of the beam 1. Finally, connect the plane diagonal brace, the plane diagonal brace pad, and the plane diagonal brace metal connectors, and use glass fiber pultruded boards with the same size of (length × width × thickness) 75×75×8mm (length × width × thickness) as the plane diagonal brace as interlayers to make them firmly connected.

[0041] The glue is Araldite 2015.

[0042] Connection points are set on the horizontal beam 1, longitudinal beam 2 and vertical beam 3 as the main load-bearing structure, and the diagonal brace is used as the secondary load-bearing structure. Its main function is to enhance the overall rigidity of the pipe gallery and reduce deformation.

[0043] The cross beam 1, longitudinal beam 2 and vertical beam 3 are all pultruded plates of carbon fiber composite materials.

[0044] The metal connector is made of 304 stainless steel with sandblasting treatment on the surface.

[0045] The fasteners are all made of grade 10.9 and hot-dip galvanized.

[0046] In order to enhance the rigidity of the longitudinal beam 2, two longitudinal beams 2 are connected back to back with a metal connector in between.

[0047] In order to strengthen the connection between beams, the longitudinal beam 2 and the metal connector are first glued and then screwed.

[0048] Metal connectors can be appropriately thickened according to load distribution to increase overall stiffness.

[0049] In order to improve the strength of the connection area and prevent fasteners from damaging the carbon fiber composite beam, metal connectors are added to the waist of the U-shaped beam.

[0050] The connection points between beams are screwed to metal connectors, and the connecting fasteners are 10.9 grade hot-dip galvanized bolts. The surface of the bolts is coated with glue to prevent the nuts from loosening.

[0051] The above content is a further detailed description of the technical solution provided in combination with the preferred implementation mode of the utility model. It cannot be determined that the specific implementation of the utility model is limited to the above descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make some simple deductions or substitutions, which should be regarded as belonging to the protection scope of the utility model.

Claims

1. A carbon fiber composite material pipe gallery, characterized in that: It includes a cross beam, longitudinal beams and vertical beams. A plurality of vertical beams are fixedly spaced between the two longitudinal beams on the upper and lower sides to form a side frame. The two side frames are placed in parallel, and a plurality of cross beams are fixedly connected between the two side frames; At the connection point positions of each vertical beam on the upper longitudinal beam, upper sandwich metal connectors are respectively fixed. The upper and lower ends of the upper sandwich metal connectors respectively extend above and below the longitudinal beam. At the connection point positions of each vertical beam on the lower longitudinal beam, lower sandwich metal connectors are respectively fixed. The upper end of the lower sandwich metal connector extends above the longitudinal beam. The upper and lower ends of the upper sandwich metal connector are respectively fixedly connected to the end of the upper cross beam and the upper end of the vertical beam. The upper end of the lower sandwich metal connector is respectively fixedly connected to the end of the lower cross beam and the lower end of the vertical beam; On the longitudinal beams, vertical bracing metal connectors are respectively fixed on the left and right sides of the upper sandwich metal connector and the left and right sides of the lower sandwich metal connector. On each of the vertical bracing metal connectors, a vertical bracing backing plate is fixed. A vertical bracing is fixedly connected between the vertical bracing backing plates located on two diagonals; A set of crossed planar braces are fixed between the upper vertical beams and between the lower vertical beams. Planar brace backing plates are respectively fixed at both ends of the planar brace. The planar brace backing plates are vertically fixed on the planar brace metal connectors, and the planar brace metal connectors are fixed on the vertical beams.

2. A carbon fiber composite material pipe gallery according to claim 1, characterized in that: The cross beam, longitudinal beams and vertical beams are all C-shaped carbon fiber composite pultruded plates. The longitudinal beam is formed by placing two C-shaped carbon fiber composite pultruded plates back to back and then fixedly connecting them with bolts. The upper sandwich metal connector, lower sandwich metal connector and vertical bracing metal connector all pass through between the two C-shaped carbon fiber composite pultruded plates and are fixedly connected with bolts. The planar brace metal connector is fixed on the inner side surface of the inner C-shaped carbon fiber composite pultruded plate.

3. A carbon fiber composite material pipe gallery according to claim 2, characterized in that: On the outer side at the connection position of the longitudinal beam and the upper sandwich metal connector, on the inner and outer sides at the connection position of the longitudinal beam and the lower sandwich metal connector, and on the inner side at the connection position of the vertical beam and the upper and lower sandwich metal connectors, sandwich outer metal connectors are respectively fixed. On the inner and outer sides at the connection position of the longitudinal beam and the vertical bracing metal connector, vertical bracing outer metal connectors are respectively fixedly connected.

4. A carbon fiber composite material pipe gallery according to claim 2, characterized in that: The cross beam includes two C-shaped carbon fiber composite pultruded plates placed back to back. The two C-shaped carbon fiber composite pultruded plates of the upper cross beam are respectively fixed on both sides of the upper end of the upper sandwich metal connector through hot-dip galvanized screws. The two C-shaped carbon fiber composite pultruded plates of the lower cross beam are respectively fixed on both sides of the upper end of the lower sandwich metal connector and the lower end of the vertical beam through hot-dip galvanized screws.

5. The carbon fiber composite material pipe gallery according to claim 2, characterized in that: There is an adhesive layer between the two C-shaped carbon fiber composite pultruded plates of the longitudinal beam.

6. The carbon fiber composite material pipe gallery according to claim 2, characterized in that: The materials of the cross beam, longitudinal beams and vertical beams are all pultruded with T300 carbon fiber / 550 OLIn resin, with a glass fiber mat sandwiched in the middle.

7. The carbon fiber composite material pipe gallery according to claim 1, characterized in that: The planar brace and vertical brace are glass fiber composite pultruded plates with carbon fiber surface pasted.

8. The carbon fiber composite material pipe gallery according to claim 7, characterized in that: The plane diagonal brace and the vertical diagonal brace are made of glass fiber WS4000 2400Tex / AP-3280AB resin, and a layer of T300 carbon fiber plain cloth is laid on the surface.

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