Integral floor structure of large electrolytic copper foil plant

Abstract

The utility model discloses an integral floor structure of a large electrolytic copper foil plant, which consists of a first equipment unit and a second equipment unit, the first equipment unit consists of an overground first floor, an overground second floor and an overhead equipment mounting platform; the second equipment unit is composed of a first overground layer, a second overground layer and an overhead equipment mounting platform, and a floor deformation joint is arranged between the first equipment unit and the second equipment unit; the first equipment unit and the second equipment unit are each provided with a crane beam, a plurality of sets of matrix type 6m * 6m overhead equipment installation platforms are arranged between the first overground layer and the second overground layer, and each overhead equipment installation platform is composed of four concrete columns and a concrete platform. The overground two-layer integral terrace structure is composed of an anti-corrosion surface layer, a descending plate structure layer, a floor surface structure layer and a structure beam. The utility model effectively solves the problems that the flatness is difficult to control under complex terrace working conditions and the construction process is complex, and saves the construction period.

Description

Technical Field

[0001] The utility model belongs to an integral structure of a large-scale factory building, in particular to an integral floor structure of a large-scale electrolytic copper foil factory building. Background Art

[0002] With the rapid development of my country's modern industry, electrolytic copper foil, as a key material widely used in the field of high-tech, is indispensable in a series of high-tech products such as new energy vehicle batteries, circuit board manufacturing, and electronic equipment production, and the demand is increasing day by day. Therefore, social development has also put forward higher and more stringent requirements for the workshops that produce high-precision electrolytic copper foil. Providing a large-scale electrolytic copper foil plant solution that meets production requirements has also become a problem that many well-known electrolytic copper foil companies need to solve urgently; the most important link in actual production is the large-area ultra-flat integral molding process floor with cleanliness requirements as the workshop for producing electrolytic copper foil raw foil, and it plays a vital role in meeting the functional use requirements in copper foil production.

[0003] In the high-end electrolytic copper foil project, the total floor area of ​​the single foil workshop is about 5700㎡, of which 60 matrix irregular equipment holes (14.77㎡) need to be reserved for the foil machine equipment; 5 movable cover protection lifting openings (5.3m*5.3m). In order to meet the functional requirements, the factory is also equipped with floor deformation joints and two types of tracks; and 60 large foil machines (L=5m, W=2m, H=4.4m) need to be installed at multiple points on the upper and lower floors with high precision. Therefore, the overall load, floor flatness, cleanliness and other quality standards of the floor are extremely strict; in addition to meeting the above requirements, the floor is also required to meet the dynamic load bearing capacity in subsequent use and prevent cracking, and the large area (5700㎡) of the floor is formed in one time, so the construction is extremely difficult, and this type of factory floor is rare, and there is no complete construction method for reference. Summary of the invention

[0004] In view of the above-mentioned difficulties, the utility model provides an integral floor structure for a large-scale electrolytic copper foil factory. The utility model adopts a complex process integrally formed floor technology, which not only meets the functional requirements of large-scale equipment installation operations and material transportation and use and the cleanliness of the factory, but also ensures the overall forming of large-area floors of irregular matrix equipment openings in large-scale copper foil factories, effectively solving the problems of difficult control of flatness and complex construction processes in complex floor conditions, saving construction period, reducing construction costs, and improving construction quality. The engineering application practice effect is remarkable, which is of great significance to promoting technological progress in the industry.

[0005] In order to solve the existing technical problems, the utility model adopts the following technical solutions:

[0006] A large-scale electrolytic copper foil factory building integral floor structure, the factory building integral floor structure is composed of a first equipment unit and a second equipment unit, the first equipment unit is composed of a first floor and a second floor above ground and an overhead equipment installation platform, the second equipment unit is composed of a first floor and a second floor above ground and an overhead equipment installation platform, a floor deformation joint is arranged between the first equipment unit and the second equipment unit; the first equipment unit and the second equipment unit are both provided with a driving beam; a plurality of matrix-type 6m*6m overhead equipment installation platforms are arranged between the first floor and the second floor above ground, the overhead equipment installation platform is composed of four concrete columns and a concrete platform; the second floor integral floor structure is composed of an anti-corrosion surface layer, a drop plate structure layer, a floor structure layer and a structural beam; wherein:

[0007] The second floor above ground of the first equipment unit and the second floor above ground of the second equipment unit are both provided with a plurality of groups of matrix-type multi-sided irregular equipment openings corresponding to the axial direction of the overhead equipment installation platform; the second floor above ground of the first equipment unit is provided with a single track area; the second floor above ground of the second equipment unit is provided with a double track area; wherein:

[0008] The second ground floor of the first equipment unit is divided into several foil machine control areas by a first light monorail; the second ground floor of the second equipment unit is divided into several foil machine control areas and transportation and hoisting areas by a second light monorail and a heavy monorail; the first light monorail of the first equipment unit is connected to the second light rail of the second equipment unit through a floor deformation joint.

[0009] Furthermore, the first light monorail is arranged on the descending plate structure layer of the first equipment unit to form a single track area; the second light monorail and heavy monorail are both arranged on the descending plate structure layer of the second equipment unit to form a double track area; the heavy monorail and the second light monorail are connected through a four-way docking mechanism; wherein: the descending plate structure layer of the second ground floor in the first equipment unit is 50mm~60mm; the descending plate structure layer of the second ground floor in the second equipment unit is 115mm~125 mm.

[0010] Furthermore, the first light track in the single track area is composed of a 15mm fixed pad, a track groove, a 25*25 square tube, a 40*40 pressure block, a round steel bracket and an expansion bolt; the lower end of the fixed pad is connected to the floor structure layer through the expansion bolt; the upper end of the fixed pad is provided with a pressure block and a track groove, and the track groove is connected to the floor structure layer through the bracket; the track groove and the pressure block are connected through a square tube;

[0011] The second light track in the double track area is composed of a 20mm fixed pad, a 25*25 square tube, a 40×40 pressure block, a 50×50 square tube, a track groove, a 20mm fixed pad, a round steel bracket and an expansion bolt; a square tube is provided on the upper end of the fixed pad; a pressure block and a track groove are provided on the square tube, and the track groove is connected to the floor structure layer through a bracket; the track groove and the pressure block are connected through a square tube;

[0012] The heavy-duty monorail is composed of 24# I-beam, I-beam flange pressure plate, track groove, 13mm fixed pad, round steel bracket and expansion bolts. The fixed pad is connected to the floor structure layer through expansion bolts; the I-beam is fixedly connected to the fixed pad through the I-beam flange pressure plate; the upper end of the I-beam is respectively connected to the track groove and the bracket; the bracket is connected to the floor structure layer; the bracket is made of round steel with a diameter of 25mm~30mm.

[0013] Furthermore, the four-way docking mechanism comprises a four-way docking block and a fixed leveling member; the four-way docking block is provided with a track slot connected with the track body; the track slot is slotted from two adjacent side surfaces of the base according to the cross-sectional shape of the track body perpendicular to the ground, forming two grooves that penetrate the base and are perpendicular to each other, the four-way docking block is divided into four docking areas with the track slot as the center, and an upper groove and a lower groove are formed between the four-way docking block and the fixed handle; wherein:

[0014] The four-way docking block is connected to the floor structure layer through a fixed leveling piece; the fixed leveling piece is respectively arranged on the four diagonal areas of the four-way docking block through bolt holes; the fixed leveling piece includes an upper fastening nut, a lower fastening nut, and a screw; the upper fastening nut and the lower fastening nut are connected through an upper gasket, a lower gasket and a screw; the bolt hole is a chamfered rectangular parallelepiped, and its inner diameter is slightly larger than the screw diameter and has no internal thread.

[0015] Furthermore, the overhead equipment installation platform is provided with a square opening, the above-ground second-floor integral floor structure is provided with a plurality of matrix polygonal irregular equipment openings, and the floor around the opening is provided with matching adjustable supports and overhead equipment installation platform support points; a cantilever plate is provided at the inner side of the equipment opening frame beam, and the cantilever plate steel bars are connected to the equipment opening frame beam steel bars;

[0016] Each of the adjustable supports is composed of a steel gasket, a column base flange, a center top screw, an adjusting bolt, a fixing bolt and a rubber gasket; the steel gasket is connected to the floor structure layer through a fixing bolt; the steel gasket is connected to the column base flange through an adjusting bolt; the column base flange is connected to the column base through a center top screw; a foil machine sleeve is provided on the column base; a rubber gasket is provided between the steel gasket and the column base flange;

[0017] Each of the supporting points of the overhead equipment installation platform is composed of an embedded steel plate, a welding plate, a column foot, an equipment column foot sleeve, an adjusting bolt, an intermediate top screw, and a bolt adjustment hole; the welding plate is fixed to the embedded steel plate by welding and connected to the floor structure layer; the column foot is connected to the equipment column foot sleeve by an adjusting bolt; the intermediate top screw adjusts the column foot height by adjusting the nut, and the adjusting bolt is adjusted to the corresponding position through the bolt adjustment hole according to the height, so as to fix the column foot and the equipment column foot sleeve.

[0018] Furthermore, the transport hoisting area is provided with a plurality of transport hoisting openings, and the transport hoisting openings adopt an electric movable cover plate structure; the cover plate structure includes an electric drive mechanism, a guide mechanism and a hoisting opening protective roller shutter; one end of the hoisting opening protective roller shutter is connected to the electric drive mechanism; guide mechanisms are provided on both sides of the hoisting opening protective roller shutter; wherein:

[0019] The electric drive mechanism is composed of a motor crown wheel, a tubular motor, an electric drive wheel, a reel, a sheath and a tail plug; one end of the electric drive wheel is connected to the tubular motor, and the other end is connected to the reel; the tubular motor is connected to the motor crown wheel; the reel is connected to the tail plug; the electric drive mechanism is provided with a cover;

[0020] The guide mechanism is composed of a guide rail, a wool strip and an end cover plate; the hoisting port protective roller curtain is composed of a curtain piece, a bottom beam, a bottom beam rubber strip and an end clamp; wherein:

[0021] The motor crown wheel and the tail plug are respectively connected to the guide mechanism through the end cover plate; the curtain piece is connected to the guide mechanism through the guide rail; the curtain piece is arranged on the bottom beam, and the bottom beam rubber strip is arranged on the bottom beam; the curtain piece is provided with an end clamp, and the end clamp is connected to the guide rail through the wool strip;

[0022] The tubular motor is sleeved with an electric driving wheel, which is sleeved with a reel, sealed with a motor crown wheel on one side and a tail plug on the other side, and are sleeved into a sheath at a fixed distance and placed in a cover shell; the tail plug and the motor crown wheel are connected to the guide mechanism, the end cover plate is closed with the cover shell, the guide rail is located at the opening of the end cover plate, and the wool strip is used as a protective measure to protect the curtain piece from running; the lifting port protective roller shutter is directly connected to the driving mechanism, and the connection between the curtain pieces is fixed by an end clip, and the bottom beam rubber strip is used as a protective measure to protect the lifting port protective roller shutter from contact with the outside, and serves as the sensing point of the lifting port protective roller shutter switch. Beneficial Effects

[0023] 1. The utility model adopts a first light track, a second light track, and a heavy single track to be arranged on the lowered plate structure layer (the single track area lowers the plate by 55 mm, and the double track area lowers the plate by 120 mm) to solve the problem that the laying of the track for transporting two materials (light materials and heavy materials) in the raw foil workshop affects the flatness of the overall floor, and the traditional laying method causes low rework and laying efficiency. The utility model ensures the track laying efficiency, ensures the construction quality, saves the construction period, and ensures the overall floor is flat.

[0024] 2. The utility model adopts the method of drilling holes for bolts to fix the deformation joints of the floor, adopts chemical agents to fix the chemical bolts, and selects stainless steel slide rods to prevent the slide rods from rusting and breaking; it solves the problem that the traditional method causes great damage to the flatness of the floor, and ensures the flatness of the floor.

[0025] 3. The utility model adopts a movable cover structure for the transport hoisting port, which solves the problem of the same floor space and meets the safety requirements for later use.

[0026] 4. The utility model adopts a four-way track docking mechanism, which solves the track docking problem at the four-way intersection of the track, increases the track docking efficiency, improves the stability of the track connection, and ensures the flatness of the floor.

[0027] 5. The utility model adopts the construction technology of pre-embedded steel plates for the foil machine, which solves the problem of the foil machine's pre-embedded parts damaging the integrity of the floor when embedded, and uses elastic cushions for fine-tuning to ensure the level of the foil machine equipment; increases the area of ​​the embedded steel plates, increases the force-bearing area of ​​the equipment on the ground, and prevents the equipment from damaging the ground.

[0028] 6. The utility model adopts one-time floor forming technology, floor lowering construction technology, four-way track docking mechanism, movable cover plate structure of lifting port, chemical agent fixing bolt process and embedded parts and embedded steel plate construction process, which saves construction cost and shortens construction period; the track lowering measure of the utility model avoids rework and excavation, saves concrete consumption, increases construction efficiency, and saves time and labor costs.

[0029] 7. The utility model utilizes the permanent equipment crane beam to solve the horizontal transportation problem during construction, saving the investment in construction equipment and reducing costs.

[0030] 8. The utility model adopts an irregular matrix type equipment opening to set up a cantilever plate structure. This structural measure reduces the difficulty of opening construction. At the same time, the cantilever plate steel bars are connected with the equipment opening frame beam steel bars, which effectively solves the problem of adjustable support point installation and increases the strength of the opening.

[0031] 9. The utility model provides that the channel steel arranged along the inner side perimeter of the equipment opening is anchored to the side elevation structure of the opening, which can effectively form a PVC cover support system. At the same time, a PVC cover is provided on the equipment opening, which turns the irregular open equipment opening into a regular rectangular opening and closes it with the equipment, effectively ensuring the safety of the overall floor structure and meeting the cleanliness requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0033] Figure 2 This is a partial detailed structure index diagram of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0034] Figure 3 This is the AA section view of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0035] Figure 4 This is a cross-sectional view of the overall floor structure 1-1 of a large electrolytic copper foil plant of the utility model;

[0036] Figure 5 This is a cross-sectional view of the overall floor structure 2-2 of a large electrolytic copper foil plant of the utility model;

[0037] Figure 6 This is a schematic diagram of the double-track area structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0038] Figure 7 This is a schematic diagram of the light track area structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0039] Figure 8 This is a schematic diagram of a heavy-duty single-track structure of an integral floor structure of a large electrolytic copper foil plant of the utility model;

[0040] Fig. 9 This is a schematic diagram of the first light single track structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0041] Fig.10 This is a schematic diagram of the second light single track structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0042] Fig.11 This is a schematic diagram of a heavy-duty single-track structure of an integral floor structure of a large electrolytic copper foil plant of the utility model;

[0043] Fig.12 This is a schematic diagram of a four-way docking block track connection structure of a large electrolytic copper foil plant overall floor structure of the utility model;

[0044] Fig.13 This is a schematic diagram of a four-way docking block structure of an integral floor structure of a large electrolytic copper foil plant of the utility model;

[0045] Fig.14 It is a top view schematic diagram of a four-way docking block structure of an integral floor structure of a large electrolytic copper foil plant of the utility model;

[0046] Fig.15 It is a top view schematic diagram of a four-way docking block fixing and leveling member structure of an integral floor structure of a large electrolytic copper foil plant of the utility model;

[0047] Fig.16 This is a schematic diagram of the equipment opening and cantilever plate structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0048] Fig.17 This is a schematic diagram of the structural node of the machine equipment opening cantilever plate of the overall floor structure of a large electrolytic copper foil factory building of the utility model;

[0049] Fig.18 This is a schematic diagram of the equipment opening and hoisting opening structure of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0050] Fig.19 This is a cross-sectional view of the machine equipment opening and hoisting opening 1-1 of the integral floor structure of a large electrolytic copper foil plant of the utility model;

[0051] Fig. 20 This is a schematic diagram of the protective roller shutter structure of the hoisting opening of a large electrolytic copper foil plant with an integral floor structure;

[0052] Fig.21 This is a distribution diagram of equipment opening points of the overall floor structure of a large electrolytic copper foil plant in the utility model;

[0053] Fig. 22 This is a sectional view 1-1 of the equipment opening point distribution of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0054] Fig.23 This is an AA cross-sectional view of the equipment opening point distribution of the overall floor structure of a large electrolytic copper foil plant in the utility model;

[0055] Fig.24 It is a top view of an adjustable equipment support of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0056] Fig.25 This is the AA section view of an adjustable equipment support of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0057] Fig.26 It is a top view of an adjustable equipment support of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0058] Fig. 27 This is the AA section view of an adjustable equipment support of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0059] Fig.28 This is a BB cross-sectional view of an adjustable equipment support of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0060] Fig.29 This is a schematic diagram of the equipment opening of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0061] Fig.30 This is a schematic diagram of the equipment opening channel steel frame of the overall floor structure of a large electrolytic copper foil plant of the utility model;

[0062] Fig.31 The utility model is a schematic diagram of equipment opening closure of an integral floor structure of a large electrolytic copper foil plant.

[0063] Attached photos

[0064] 1: first equipment unit; 2: second equipment unit; 3: equipment opening;

[0065] 3-1: structural column; 3-2: structural beam; 3-3: a cantilever plate; 3-4: b cantilever plate; 3-5: raw foil platform support point; 3-5-1: fixing bolt; 3-5-2: rubber gasket; 3-5-3: adjusting bolt; 3-5-4: center top screw; 3-5-5: equipment column foot sleeve; 3-5-6: column foot; 3-5-7: column foot flange; 3-5-8: steel pad; 3-6: PVC dust cover; 3-6-1: hole floor slab boundary; 3-6-2: equipment edge line; 3-6-3: channel steel frame; 3-6-4: expansion bolt; 3-6-5: PVC dust cover surface; 3-6-6: PVC dust cover boundary;

[0066] 4: The overall floor structure of the second floor above ground; 4-1: Anti-corrosion surface layer; 4-2: Drop-down structure layer; 4-3: Floor structure layer; 4-4: Structural beam;

[0067] 5: Light rail area; 5-1: First light rail 1; 5-1-1: 25*25 square tube; 5-1-2: 40×40 pressure block; 5-1-3: Rail groove; 5-1-4: 15mm fixing pad; 5-1-5: Round steel bracket; 5-1-6: Expansion bolt;

[0068] 6: Double track area; 6-1: Second light track 2; 6-1-1: 25*25 square tube; 6-1-2: 40×40 pressure block; 6-1-3: 50×50 square tube; 6-1-4: Track groove; 6-1-5: 20mm fixing pad; 6-1-6: Round steel bracket; 6-1-7: Expansion bolt;

[0069] 7: Heavy-duty single track area; 7-1: Heavy-duty single track; 7-1-1: 24# I-beam; 7-1-2: I-beam flange clamp; 7-1-2-1: I-beam flange clamp bolt hole; 7-1-4: Track groove; 7-1-5: 13mm fixing pad; 7-1-6: Round steel bracket; 7-1-7: Expansion bolt;

[0070] 8: Four-way docking block track mechanism: 8-1: Four-way docking block; 8-1-1: Track slot; 8-1-2: Fixed handle; 8-1-3: Fixed leveling piece; 8-1-3-1: Upper gasket; 8-1-3-2: Fastening nut (upper part); 8-1-3-3: Lower gasket; 8-1-3-4: Fastening nut (lower part); 8-1-3-5: Screw; 8-1-4: Upper groove; 8-1-5: Lower groove;

[0071] 9: Vertical transport lifting port; 9-1: Lifting port protective roller shutter; 9-1-1: Curtain blade; 9-1-2: Bottom beam; 9-1-3: Bottom beam rubber strip; 9-1-4: End clamp; 9-2: Guide mechanism; 9-2-1: Guide rail; 9-2-2: Wool strip; 9-2-3: End cover plate; 9-3: Electric drive mechanism; 9-3-1: Electric drive wheel; 9-3-2: Sheath; 9-3-3: Tubular motor; 9-3-4: Motor crown wheel; 9-3-5: Tail plug; 9-3-6: Reel; 9-4: Cover;

[0072] 10: Floor deformation joint; 11: Overhead equipment installation platform; 11-1: Square opening of overhead equipment installation platform; 11-2: Support point of overhead equipment installation platform; 11-2-1: Embedded steel plate; 11-2-2: Welding plate; 11-2-3: Column foot; 11-2-4: Equipment column foot sleeve; 11-2-5: Adjustment bolt; 11-2-6: Middle top screw; 12: Driving beam DETAILED DESCRIPTION

[0073] Combine the following Figure 1 to Figure 31 The utility model is described as follows:

[0074] like Figure 1 , Figure 2 , Figure 3As shown, the utility model provides an integrally formed structure of a large electrolytic copper foil plant, and the integrally formed structure of the plant is composed of at least two groups of construction platforms; each group of the construction platforms includes a first equipment unit 1 and a second equipment unit 2; the first equipment unit 1 is connected to the second equipment unit 2 through a floor deformation joint 10; the first equipment unit 1 is composed of a first floor and a second floor above ground and an overhead equipment installation platform, and the second equipment unit 2 is composed of a first floor and a second floor above ground and an overhead equipment installation platform, and a plurality of matrix-type 6m*6m overhead equipment installation platforms 11 are arranged between the first floor and the second floor above ground, and the first equipment unit 1 and the second equipment unit 2 are both provided with a driving beam 12, and the second floor above ground of the first equipment unit 1 and the ground of the second equipment unit 2 The second floor is provided with a plurality of groups of matrix-type polygonal irregular equipment openings 3 corresponding to the axis of the overhead equipment installation platform; the above-ground second floor of the first equipment unit 1 is divided into several raw foil machine control areas by the first light monorail 5-1; the above-ground second floor 2 of the second equipment unit is divided into several raw foil machine control areas and transportation hoisting areas 9 by the second light rail 6-1 and the heavy monorail 7-1; the first light monorail 5-1 of the first equipment unit 1 is connected to the second light rail 6-1 of the second equipment unit 2 through the floor deformation joint; the raw foil machine control area adopts equipment openings 3 arranged in a matrix; the transportation hoisting area is provided with several transportation hoisting openings; the transportation hoisting opening 9 adopts a movable cover structure 9-1; the overhead equipment installation platform is provided with square openings, such as Figure 4 , Figure 5 shown.

[0075] like Figure 6 , Figure 7 , Figure 8 As shown, the overhead equipment installation platform 11 is composed of four concrete columns and a concrete platform; the above-ground two-story integral floor structure includes: 4-1: anti-corrosion surface layer; 4-2: drop-down structure layer; 4-3: floor structure layer; 4-4: structural beam; wherein:

[0076] The first equipment unit 1 has a single track area 5 on the lowering plate structure layer 4-2, and the second equipment unit has a heavy single track area 7 and a double track area 6 on the lowering plate structure layer 4-2; wherein:

[0077] The above-ground two-story integral floor structure 4 is composed of a 5mm anti-corrosion surface layer 4-1, a one-time cast floor structure layer 4-3, a track installation drop-down structure layer 4-2 of the same grade concrete cast twice, and a structural beam 4-4 in the order of construction from bottom to top; wherein: the drop-down structure layer 4-2 of the above-ground two-story in the first equipment unit is 55mm; the drop-down structure layer 4-2 of the above-ground two-story in the second equipment unit is 120mm, and the heavy-duty single track area 7 is connected to the double track area 6 through a four-way docking mechanism 8; wherein:

[0078] like Figure 7 , Fig. 9 As shown, the second floor above the ground of the first equipment unit is provided with a single track area 5 for light material transportation; the single track area 5, i.e., the first light track 5-1, is composed of a 15mm fixed pad 5-1-4, a track groove 5-1-3, a 25*25 square tube 5-1-1, a 40*40 pressure block 5-1-2, a round steel bracket 5-1-5 and an expansion bolt 5-1-6; the lower end of the fixed pad 5-1-4 is connected to the floor structure layer 4-3 through the expansion bolt 5-1-6; the upper end of the fixed pad 5-1-4 is provided with a pressure block 5-1-2 and a track groove 5-1-3, and the track groove 5-1-3 is connected to the floor structure layer 4-3 through a bracket 5-1-5; the track groove 5-1-3 and the pressure block 5-1-2 are connected through a square tube 5-1-1;

[0079] In the utility model, the single track area 5 is welded by a 15mm thick fixed pad 5-1-4 (60*60mm square steel pad), a 25*25mm5-1-1 square tube, a 40*40mm square tube 5-1-2, a 40 angle steel 5-1-3 and a 28 round steel bracket 5-1-5; the single track area 5 is welded by a 40*40mm square tube with flush side length and height and a 25*25mm square tube of equal length is arranged between the 40 angle steel, and is welded with a 10mm thick fixed pad; the fixed pad 5-1-4 is fixed to the floor structure layer by expansion bolts, wherein: the inner corner of the 40 angle steel is welded with a 28mm diameter round steel bracket at an interval of 500mm, and is supported on the floor structure layer; the height of the single track area 5 is 50mm.

[0080] like Figure 6 , Figure 8 , Fig. 9As shown, the second ground floor of the second equipment unit 2 is provided with a double-track area 6 for the combined transportation area of ​​light and heavy materials. The double-track area 6 is composed of a light material transportation track and a heavy material transportation track, that is, the first light track 5-1 of the first equipment unit 1 is connected to the second light track 6-1 of the second equipment unit at the deformation joint; heavy single tracks 7-1 for transporting heavy materials are connected at the deformation joints on both sides of the second light track 6-1.

[0081] The double track area 6 is composed of a second light track 6-1 and a heavy single track 7-1; wherein:

[0082] like Fig.10 As shown, the second light track in the double track area includes 6-1-1: 25*25 square tube; 6-1-2: 40×40 pressure block; 6-1-3: 50×50 square tube; 6-1-4: track groove; 6-1-5: 20mm fixed pad; 6-1-6: round steel bracket; 6-1-7: expansion bolt; the upper end of the fixed pad 6-1-5 is provided with a square tube 6-1-3; the square tube 6-1-3 is provided with a pressure block 6-1-1 and a track groove 6-1-4, and the track groove 6-1-4 is connected to the floor structure layer 4-3 through the bracket 6-1-6; the track groove 6-1-4 and the pressure block 6-1-2 are connected through the square tube 6-1-1; the upper part of the fixed square plate of the second light track in the utility model is welded with a square steel pad 6-1-3 with an interval of 500mm, which is aligned with the height of the heavy-duty single track of the second equipment unit, and the height is the same as 115mm;

[0083] like Fig.11 As shown, the heavy-duty single track 7-1 is composed of 24# I-beam 7-1-1, I-beam flange pressure plate 7-1-2, track groove 7-1-4, 13mm fixed pad 7-1-5, round steel bracket 7-1-6, and expansion bolt 7-1-7. The 13mm fixed pad 7-1-5 is connected to the floor structure layer 4-3 through the expansion bolt 7-1-7; the 13mm fixed pad 7-1-5 is fixed to the floor structure layer 4-3 through the I-beam flange pressure plate 7-1-2. Fixed connection 24# I-beam 7-1-1; the upper end of the 24# I-beam is respectively connected with a track groove and a bracket 7-1-6; the bracket 7-1-6 is a 28mm diameter round steel connected to the floor structure layer 4-3; in the utility model, an I-beam flange pressure plate 7-1-2 is provided on the upper part of the I-beam 7-1-1, and a 13mm fixed pad is placed on the lower part of the I-beam 7-1-1, and is fixed to the floor structure layer by expansion bolts, and the track height is 115mm.

[0084] like Fig.12 , Fig.13As shown, the four-way docking mechanism 8 includes a four-way docking block 8-1 and a fixed leveling member 8-1-3; the four-way docking block 8-1 is provided with a track slot 8-1-1 connected with the track body; the track slot 8-1-1 is slotted from two adjacent sides of the base according to the cross-sectional shape of the track body perpendicular to the ground, forming two grooves that penetrate the base and are perpendicular to each other, and the four-way docking block 8-1 is divided into four docking areas with the track slot 8-1-1 as the center, wherein:

[0085] The four-way docking block 8-1 is connected to the floor structure layer 4-3 through a fixed leveling member 8-1-3. Fig.10 As shown; the fixed leveling member 8-1-3 is respectively arranged in the four diagonal areas of the four-way docking block 8-1 through bolt holes; Fig.10 As shown; the fixed leveling member 8-1-3 includes a fastening nut (upper part) 8-1-3-2, a fastening nut (lower part) 8-1-3-4, and a screw 8-1-3-5; the fastening nut (upper part) 8-1-3-2 and the fastening nut (lower part) 8-1-3-4 are connected through an upper gasket 8-1-3-1, a lower gasket 8-1-3-3 and a screw 8-1-3-5; the bolt hole is a chamfered rectangular parallelepiped, and its inner diameter is slightly larger than the screw diameter and has no internal thread. An upper groove 8-1-4 and a lower groove 8-1-5 are formed between the four-way docking block 8-1 and the fixed handle 8-1-2, as shown Fig.14 , Fig.15 shown.

[0086] like Fig.16 , Fig.17 , Fig.18 , Fig.19 As shown, the overhead equipment installation platform 11 and the second-floor integral floor structure 4 are both provided with adjustable supports 3-5 and overhead equipment installation platform support points 11-2 that match the foil machine equipment opening 3; the overhead equipment installation platform 11 is provided with a square opening 11-1, and the second-floor integral floor structure 4 is provided with multiple groups of matrix polygonal irregular equipment openings 3, and the floor around the opening is provided with matching adjustable supports 3-5 and overhead equipment installation platform 11 support points 11-2; a cantilever plate (3-3, 3-4) is provided at the inner side of the equipment opening frame beam, and the steel bars of the cantilever plate (3-3, 3-4) are connected to the steel bars of the equipment opening frame beam 3; wherein:

[0087] like Fig.21 , Fig. 22 , Fig.23 , Fig.24 , Fig.25As shown, each of the adjustable supports 3-5 is composed of a steel gasket 3-5-8, a column base flange 3-5-7, a center top screw 3-5-4, an adjusting bolt 3-5-3, a fixing bolt 3-5-1 and a rubber gasket 3-5-2; the steel gasket 3-5-8 is connected to the ground structure layer 4 through the fixing bolt 3-5-1; the steel gasket 3-5-8 is connected to the column base flange 3-5-7 through the adjusting bolt 3-5-3; the column base flange 3-5-7 is connected to the column base 3-5-6 through the center top screw 3-5-4; a foil machine sleeve 3-5-5 is provided on the column base 3-5-6; a rubber gasket 3-5-2 is provided between the steel gasket 3-5-8 and the column base flange 3-5-7;

[0088] like Fig.21 , Fig. 22 , Fig.23 , Fig.26 As shown, each overhead equipment installation platform support point 11-2 is composed of an embedded steel plate 11-2-1, a welding plate 11-2-2, a column foot 11-2-3, an equipment column foot sleeve 11-2-4, an adjusting bolt 11-2-5, an intermediate top screw 11-2-6, and a bolt adjustment hole 11-2-7; the welding plate 11-2-2 is fixed to the embedded steel plate 11-2-1 by welding and connected to the ground structure layer 4; the column foot 11-2-3 is connected to the equipment column foot sleeve 11-2-4 by adjusting the bolt 11-2-5; the intermediate top screw 11-2-6 adjusts the height of the column foot 11-2-3 by adjusting the nut, and the adjusting bolt 11-2-5 is adjusted to the corresponding position according to the height through the bolt adjustment hole 11-2-7, and the column foot 11-2-3 is fixedly connected to the equipment column foot sleeve 11-2-4, as shown in FIG. Fig. 27 , Fig.28 .

[0089] like Fig.18 , Fig. 20 As shown, the vertical transport hoisting port 9 adopts a movable cover structure, and the cover structure includes an electric drive mechanism 9-3, a guide mechanism 9-2 and a hoisting port protective roller shutter 9-1; one end of the hoisting port protective roller shutter 9-1 is connected to the electric drive mechanism 9-3; the two sides of the hoisting port protective roller shutter 9-1 are provided with guide mechanisms 9-2; wherein:

[0090] The electric drive mechanism 9-3 is composed of a motor crown wheel 9-3-4, a tubular motor 9-3-3, an electric drive wheel 9-3-1, a reel 9-3-6, a sheath 9-3-2 and a tail plug 9-3-5; one end of the electric drive wheel 9-3-1 is connected to the tubular motor 9-3-3, and the other end thereof is connected to the reel 9-3-6; the tubular motor 9-3-3 is connected to the motor crown wheel 9-3-4; the reel 9-3-6 is connected to the tail plug 9-3-5; the electric drive mechanism 9-3 is provided with a cover 9-4;

[0091] The guide mechanism 9-2 is composed of a guide rail 9-2-1, a wool strip 9-2-2 and an end cover plate 9-2-3; the hoisting port protective roller curtain 9-1 is composed of a curtain piece 9-1-1, a bottom beam 9-1-2, a bottom beam rubber strip 9-1-3 and an end card 9-1-4; wherein:

[0092] The motor crown wheel 9-3-4 and the tail plug 9-3-5 are respectively connected to the guide mechanism 9-2 through the end cover plate 9-2-3; the curtain piece 9-1-1 is connected to the guide mechanism 9-2 through the guide rail 9-2-1; the curtain piece 9-1-1 is arranged on the bottom beam 9-1-2, and the bottom beam rubber strip 9-1-3 is arranged on the bottom beam 9-1-2; the curtain piece 9-1-1 is provided with an end card 9-1-4, and the end card 9-1-4 is connected to the guide rail 9-2-1 through the wool strip 9-2-2;

[0093] The tubular motor 9-3-1 is sleeved with an electric driving wheel 9-3-1, which is sleeved by a reel 9-3-6, sealed by a motor crown wheel 9-3-4 on one side and a tail plug 9-3-5 on the other side, and sleeved into a sheath 9-3-2 at a fixed distance and placed in a cover shell 9-4; the tail plug 9-3-5 and the motor crown wheel 9-3-4 are connected to the guide mechanism 9-2, the end cover plate 9-2-3 is closed with the cover shell 9-4, the guide rail 9-2-1 is located at the opening of the end cover plate 9-2-3, and the wool strip 9-2-2 is used as a protective measure to protect the curtain piece 9-1-1 from running; the hoisting port protective roller shutter 9-1 is directly connected to the driving mechanism 9-3, and the connection between the curtain pieces 9-1-1 is fixed by the end card 9-1-4, and the bottom beam rubber strip 9-1-3 is used as a protective measure to protect the contact between the hoisting port protective roller shutter 9-1 and the outside, and serves as the sensing point of the hoisting port protective roller shutter 9-1 switch.

[0094] The power supply is connected to the tubular motor 9-3-3, and the motor converts the electrical energy into mechanical energy, driving the electric drive wheel 9-3-1, the motor crown wheel 9-3-4 and the reel 9-3-6 to rotate. The reel 9-3-6 rotates to drive the curtain piece 9-1-1 to extend. The curtain piece 9-1-1 passes through the opening of the end cover plate 9-2-3 and is guided by the guide mechanism 9-2 and the guide rail 9-2-1. When the bottom beam rubber strip 9-1-3 reaches the top of the lifting port 9, the motor (with an induction mechanism inside) stops running, and the lifting port protective roller curtain 9-1 is opened; when retracting, the motor operates in the same process but in the opposite direction, driving the curtain piece 9-1-1 to retract along the guide rail 9-2-1. When the bottom beam rubber strip 9-1-3 reaches the opening of the end cover plate 9-2-3, the motor stops running, and the lifting port protective roller curtain 9-1 is closed.

[0095] like Fig.29 , Fig.30 and Fig.31As shown, after the equipment opening is installed, the gap between the equipment edge line 3-6-2 and the raw foil floor boundary 3-6-1 needs to be sealed with a PVC cover plate 3-6-5. The PVC cover plate 3-6-5 is supported by a channel steel frame, which is arranged along the raw foil floor boundary 3-6-1, connected to the floor structure layer 4 by expansion bolts 3-6-4, and sealed as a whole by a PVC dust cover plate 3-6-5.

[0096] Although the utility model has been described above, the utility model is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are merely illustrative and not restrictive. Under the guidance of the utility model, ordinary technicians in this field can make many modifications without departing from the purpose of the utility model, which are all within the protection of the utility model.

Claims

1. A large electrolytic copper foil plant integral floor structure, characterized by: The overall floor structure of the plant building is composed of the first equipment unit and the second equipment unit. The first equipment unit is composed of the first and second floors above ground and an overhead equipment installation platform. The second equipment unit is composed of the first and second floors above ground and an overhead equipment installation platform. A floor deformation joint is arranged between the first equipment unit and the second equipment unit; both the first equipment unit and the second equipment unit are provided with a driving beam; a plurality of matrix-type 6m*6m overhead equipment installation platforms are arranged between the first and second floors above ground, and the overhead equipment installation platforms are composed of four concrete columns and a concrete platform; the overall floor structure of the second floor above ground is composed of an anti-corrosion surface layer, a drop-plate structure layer, a floor structure layer and a structural beam; wherein: The second floor above ground of the first equipment unit and the second floor above ground of the second equipment unit are both provided with a plurality of groups of matrix-type multi-sided irregular equipment openings corresponding to the axial direction of the overhead equipment installation platform; the second floor above ground of the first equipment unit is provided with a single track area; the second floor above ground of the second equipment unit is provided with a double track area; wherein: The second ground floor of the first equipment unit is divided into several foil machine control areas by a first light monorail; the second ground floor of the second equipment unit is divided into several foil machine control areas and transportation and hoisting areas by a second light monorail and a heavy monorail; the first light monorail of the first equipment unit is connected to the second light rail of the second equipment unit through a floor deformation joint.

2. The large-scale electrolytic copper foil factory building integral floor structure according to claim 1 is characterized by: The first light monorail is arranged on the drop-down structure layer of the first equipment unit to form a monorail area; The second light monorail and heavy monorail are both arranged on the drop-down structure layer of the second equipment unit to form a double-track area; the heavy monorail is connected to the second light monorail through a four-way docking mechanism; wherein: the drop-down structure layer of the second ground floor in the first equipment unit is 50mm~60mm; the drop-down structure layer of the second ground floor in the second equipment unit is 115mm~125 mm.

3. The overall floor structure of a large electrolytic copper foil plant according to claim 2 is characterized by: The first light track in the single track area is composed of a 15mm fixed pad, a track groove, a 25*25 square tube, a 40*40 pressure block, a round steel bracket and an expansion bolt; the lower end of the fixed pad is connected to the floor structure layer through the expansion bolt; the upper end of the fixed pad is provided with a pressure block and a track groove, and the track groove is connected to the floor structure layer through the bracket; the track groove and the pressure block are connected through a square tube; The second light track in the double track area is composed of a 20mm fixed pad, a 25*25 square tube, a 40×40 pressure block, a 50×50 square tube, a track groove, a 20mm fixed pad, a round steel bracket and an expansion bolt; a square tube is provided on the upper end of the fixed pad; a pressure block and a track groove are provided on the square tube, and the track groove is connected to the floor structure layer through a bracket; the track groove and the pressure block are connected through a square tube; The heavy-duty monorail is composed of 24# I-beam, I-beam flange pressure plate, track groove, 13mm fixed pad, round steel bracket and expansion bolts. The fixed pad is connected to the floor structure layer through expansion bolts; the I-beam is fixedly connected to the fixed pad through the I-beam flange pressure plate; the upper end of the I-beam is respectively connected to the track groove and the bracket; the bracket is connected to the floor structure layer; the bracket is made of round steel with a diameter of 25mm~30mm.

4. The large-scale electrolytic copper foil factory building integral floor structure according to claim 2 is characterized by: The four-way docking mechanism comprises a four-way docking block and a fixed leveling member; the four-way docking block is provided with a track slot connected to the track body; the track slot is slotted from two adjacent side surfaces of the base according to the cross-sectional shape of the track body perpendicular to the ground, forming two grooves that penetrate the base and are perpendicular to each other, the four-way docking block is divided into four docking areas with the track slot as the center, and an upper groove and a lower groove are formed between the four-way docking block and the fixed handle; wherein: The four-way docking block is connected to the floor structure layer through a fixed leveling piece; the fixed leveling piece is respectively arranged on the four diagonal areas of the four-way docking block through bolt holes; the fixed leveling piece includes an upper fastening nut, a lower fastening nut, and a screw; the upper fastening nut and the lower fastening nut are connected through an upper gasket, a lower gasket and a screw; the bolt hole is a chamfered rectangular parallelepiped, and its inner diameter is slightly larger than the screw diameter and has no internal thread.

5. The large-scale electrolytic copper foil factory building integral floor structure according to claim 1 is characterized by: The overhead equipment installation platform is provided with a square opening, the above-ground second-floor integral floor structure is provided with a plurality of matrix polygonal irregular equipment openings, and the floor around the opening is provided with matching adjustable supports and overhead equipment installation platform support points; a cantilever plate is provided on the inner side of the equipment opening frame beam, and the cantilever plate steel bars are connected to the equipment opening frame beam steel bars; Each of the adjustable supports is composed of a steel gasket, a column base flange, a center top screw, an adjusting bolt, a fixing bolt and a rubber gasket; the steel gasket is connected to the floor structure layer through a fixing bolt; the steel gasket is connected to the column base flange through an adjusting bolt; the column base flange is connected to the column base through a center top screw; a foil machine sleeve is provided on the column base; a rubber gasket is provided between the steel gasket and the column base flange; Each of the supporting points of the overhead equipment installation platform is composed of an embedded steel plate, a welding plate, a column foot, an equipment column foot sleeve, an adjusting bolt, an intermediate top screw, and a bolt adjustment hole; the welding plate is fixed to the embedded steel plate by welding and connected to the floor structure layer; the column foot is connected to the equipment column foot sleeve by an adjusting bolt; the intermediate top screw adjusts the column foot height by adjusting the nut, and the adjusting bolt is adjusted to the corresponding position through the bolt adjustment hole according to the height, so as to fix the column foot and the equipment column foot sleeve.

6. The large-scale electrolytic copper foil factory building integral floor structure according to claim 1 is characterized by: The transport hoisting area is provided with a plurality of transport hoisting ports, and the hoisting ports adopt an electric movable cover plate structure; the cover plate structure includes an electric drive mechanism, a guide mechanism and a hoisting port protective roller shutter; one end of the hoisting port protective roller shutter is connected to an electric drive mechanism; guide mechanisms are provided on both sides of the hoisting port protective roller shutter; wherein: The electric drive mechanism is composed of a motor crown wheel, a tubular motor, an electric drive wheel, a reel, a sheath and a tail plug; one end of the electric drive wheel is connected to the tubular motor, and the other end is connected to the reel; the tubular motor is connected to the motor crown wheel; the reel is connected to the tail plug; the electric drive mechanism is provided with a cover; The guide mechanism is composed of a guide rail, a wool strip and an end cover plate; the hoisting port protective roller curtain is composed of a curtain piece, a bottom beam, a bottom beam rubber strip and an end clamp; wherein: The motor crown wheel and the tail plug are respectively connected to the guide mechanism through the end cover plate; the curtain piece is connected to the guide mechanism through the guide rail; the curtain piece is arranged on the bottom beam, and the bottom beam rubber strip is arranged on the bottom beam; the curtain piece is provided with an end clamp, and the end clamp is connected to the guide rail through the wool strip; wherein: The tubular motor is sleeved with an electric driving wheel, which is sleeved with a reel, sealed with a motor crown wheel on one side and a tail plug on the other side, and are sleeved into a sheath at a fixed distance and placed in a cover shell; the tail plug and the motor crown wheel are connected to the guide mechanism, the end cover plate is closed with the cover shell, the guide rail is located at the opening of the end cover plate, and the wool strip is used as a protective measure to protect the curtain piece from running; the lifting port protective roller shutter is directly connected to the driving mechanism, and the connection between the curtain pieces is fixed by an end clip, and the bottom beam rubber strip is used as a protective measure to protect the lifting port protective roller shutter from contact with the outside, and serves as the sensing point of the lifting port protective roller shutter switch.

Images