Wood waste biomass gas tank

By setting up a crushing and uniform discharge mechanism in the biomass gas tank, the problem of long combustion time due to large particle size of wood waste is solved, the combustion speed and efficiency are improved, and the fuel consumption and energy conversion efficiency are improved.

CN222881179UActive Publication Date: 2025-05-16FUJIAN JIAOTONG ENERGY HLDG CO LTD
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Patent Information

Application Number
CN202421636953.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-16
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the prior art, wood waste has a large particle size, resulting in a longer combustion time, increasing fuel consumption, and reducing overall energy conversion efficiency.

Method used

A biomass gas tank for wood waste is designed, including a crushing mechanism and a uniform discharge mechanism. The crushing mechanism crushes the wood waste into small particles, increasing the surface area to improve combustion efficiency; the uniform cutting mechanism ensures that the crushed materials are evenly supplied and sufficient combustion is achieved.

Benefits of technology

Through crushing and uniform supply, the combustion speed and efficiency are significantly improved, the combustion time is shortened, fuel consumption is reduced, and the overall energy conversion efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a biomass fuel gas tank for wood waste, which comprises a base, a combustion chamber is arranged at the top of the base, a crushing chamber is arranged at the top of the combustion chamber, a shell is arranged on the left side of the combustion chamber, a power mechanism is arranged in the shell, a crushing mechanism is arranged in the crushing chamber, and the power mechanism is connected with the crushing mechanism. A constant-speed discharging mechanism is arranged in the combustion chamber. And the crushing mechanism comprises a second gear, the second gear is rotationally installed in the shell, a connecting rod rotationally connected with the right inner wall of the crushing chamber is fixedly installed at the right end of the second gear, and crushing blades are fixedly installed on the outer surface of the connecting rod. According to the biomass gas tank for the wood waste, by arranging the crushing mechanism, the wood waste entering the combustion chamber to be combusted can be crushed into small particles firstly, the surface area of the wood waste is increased, in this way, oxygen makes more sufficient contact with wood during combustion, and therefore the combustion speed is increased, and the combustion efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass combustion, in particular to a biomass gas cylinder of wood waste. Background Art

[0002] Biomass steam boilers can be divided into two types in form: vertical and horizontal. They can be divided into power station boilers, industrial boilers, domestic boilers, etc. in terms of use. They are steam boilers that specifically burn biomass fuels as raw materials. They use crops such as straw, rice straw, firewood, wood chips, peanut shells, melon seed shells, etc. as fuel for combustion, which effectively reduces energy consumption. At the same time, biomass steam boilers can recycle the heat energy generated during the combustion process to improve the recycling rate of resources.

[0003] After searching, for example, the utility model patent with Chinese patent publication number CN219014275U discloses a biomass steam boiler, including a boiler body, a combustion tank and a steam tank located on the top of the combustion tank are respectively arranged inside the boiler body, the outer peripheral wall of the combustion tank and the inner peripheral wall of the boiler body are spaced apart to form an evaporation chamber, the outer peripheral wall of the boiler body is provided with a feeding port connected to the evaporation chamber, and the evaporation chamber is provided with a transfer component for transferring the fuel in the evaporation chamber to the combustion tank; the biomass steam boiler in this application can reduce the moisture in the biomass fuel and improve the combustion effect of the biomass fuel.

[0004] Since the above utility model patent does not have a structure for crushing the material, it takes a longer time to completely burn the wood waste with larger particle size, which not only increases the fuel consumption but also reduces the overall energy conversion efficiency. Therefore, a biomass gas tank for wood waste is proposed to solve the above problem. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a biomass gas tank for wood waste, which has the advantages of crushing, etc., and solves the problem that when the wood waste has large particle size, it takes a longer time to be completely burned, which not only increases fuel consumption, but also reduces the overall energy conversion efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biomass gas tank for wood waste, comprising a base, a combustion chamber is arranged on the top of the base, a crushing chamber is arranged on the top of the combustion chamber, a shell is arranged on the left side of the combustion chamber, a power mechanism is arranged inside the shell, a crushing mechanism is arranged inside the crushing chamber, and a uniform speed feeding mechanism is arranged inside the combustion chamber;

[0007] The crushing mechanism comprises a second gear, the second gear is rotatably mounted inside the housing, a connecting rod rotatably connected to the right inner wall of the crushing chamber is fixedly mounted on the right end of the second gear, and a crushing blade is fixedly mounted on the outer surface of the connecting rod;

[0008] The uniform speed feeding mechanism includes a slide plate, which is slidably mounted on the inner bottom wall of the shell, a push rod is fixedly mounted on the right side of the slide plate, a spring fixedly mounted between the right side of the slide plate and the right inner wall of the shell is sleeved on the outer surface of the push rod, and a baffle is fixedly mounted on the right end of the push rod.

[0009] Furthermore, the power mechanism includes a motor, which is fixedly mounted on the rear inner wall of the shell, a rotating rod 1 is fixedly mounted on the output shaft of the motor and is rotatably mounted on the front inner wall of the shell, and a rotating rod 2 is rotatably mounted between the front and rear inner walls of the shell.

[0010] Furthermore, a first pulley is fixedly mounted on the outer surface of the rotating rod one, a second pulley is fixedly mounted on the outer surface of the rotating rod two, and a mounting belt is transmission-connected between the outer surfaces of the first pulley and the second pulley.

[0011] Furthermore, a cam in contact with the slide plate is fixedly mounted on the outer surface of the rotating rod 1, and a gear 1 meshing with the gear 2 is fixedly mounted on the outer surface of the rotating rod 2.

[0012] Furthermore, a feed opening located at the top of the baffle is provided at the bottom of the crushing chamber, a through opening adapted to the feed opening is provided on the baffle, and a guide rod slidably connected to the inner top wall of the combustion chamber is fixedly installed on the right side of the baffle.

[0013] Furthermore, a fan is fixedly installed on the top of the base, an air inlet pipe is fixedly installed between the fan and the combustion chamber, and an air outlet pipe is fixedly installed on the left side of the combustion chamber.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. The wood waste biomass gas tank can firstly crush the wood waste entering the combustion chamber into small particles by setting a crushing mechanism, thereby increasing the surface area of ​​the wood waste, which makes the contact between oxygen and wood more complete during combustion, thereby improving the combustion speed and efficiency.

[0016] 2. The biomass gas tank for wood waste can intermittently overlap the discharge port of the crushing chamber by setting a uniform discharge mechanism, so that the crushed material can enter the combustion chamber at a uniform speed and quantity, realizing the uniform supply of the crushed wood waste and enabling the waste to be fully burned. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a cross-sectional view of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the power mechanism of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the baffle of the utility model.

[0021] In the figure: 1. base; 2. combustion chamber; 3. crushing chamber; 4. shell; 5. power mechanism; 501. motor; 502. rotating rod 1; 503. pulley 1; 504. rotating rod 2; 505. pulley 2; 506. gear 1; 507. mounting belt; 508. cam; 6. crushing mechanism; 601. gear 2; 602. connecting rod; 603. crushing blade; 7. uniform feeding mechanism; 701. slide plate; 702. push rod; 703. spring; 704. baffle; 705. guide rod; 706. opening. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 A biomass gas tank for wood waste in this embodiment includes a base 1, a combustion chamber 2 is arranged on the top of the base 1, a crushing chamber 3 is arranged on the top of the combustion chamber 2, a shell 4 is arranged on the left side of the combustion chamber 2, a power mechanism 5 is arranged inside the shell 4, a crushing mechanism 6 is arranged inside the crushing chamber 3, and a uniform feeding mechanism 7 is arranged inside the combustion chamber 2.

[0024] The crushing mechanism 6 includes a second gear 601, which is rotatably mounted inside the housing 4. A connecting rod 602 rotatably connected to the right inner wall of the crushing chamber 3 is fixedly mounted on the right end of the second gear 601, and a crushing blade 603 is fixedly mounted on the outer surface of the connecting rod 602.

[0025] A feed port is provided at the top of the crushing chamber 3, and a discharge port extending to the interior of the combustion chamber 2 is provided at the bottom of the crushing chamber 3. Wood waste is put into the crushing chamber 3 from the feed port, and then enters the combustion chamber 2 from the discharge port after being crushed; the particle size of the crushed wood waste is reduced and the relative surface area is increased, which makes their contact with oxygen more sufficient, thereby improving the combustion efficiency. Compared with large pieces of uncrushed wood, small pieces of waste can be heated faster and reach the ignition point during combustion; due to the increase in contact area, the speed at which heat is released from the wood waste is also increased accordingly, which helps to shorten the overall combustion time and make energy conversion faster and more efficient.

[0026] The uniform speed feeding mechanism 7 includes a slide plate 701, on which the slide plate 701 is slidably mounted, and a push rod 702 is fixedly mounted on the right side of the slide plate 701. The outer surface of the push rod 702 is sleeved with a spring 703 fixedly mounted between the right side of the slide plate 701 and the right inner wall of the shell 4, and a baffle 704 is fixedly mounted on the right end of the push rod 702.

[0027] A feeding port located at the top of the baffle 704 is provided at the bottom of the crushing chamber 3 , a through opening 706 matching the feeding port is provided on the baffle 704 , and a guide rod 705 slidably connected to the inner top wall of the combustion chamber 2 is fixedly installed on the right side of the baffle 704 .

[0028] By moving the baffle 704 left and right, the opening 706 is driven to overlap with the feed opening intermittently, so that the crushed wood waste in the crushing chamber 3 can evenly enter the interior of the combustion chamber 2. This uniformity helps to form a more uniform combustion environment in the combustion chamber 2, avoiding local overheating or incomplete combustion caused by uneven feeding. The evenly distributed material helps to optimize the heat transfer process, so that heat can be more effectively released from the wood waste, thereby improving the overall combustion efficiency. Since the combustion is more complete, the energy loss caused by uneven feeding is reduced, thereby reducing the overall fuel consumption.

[0029] The power mechanism 5 includes a motor 501, which is fixedly mounted on the rear inner wall of the shell 4, and a rotating rod 1 502 is fixedly mounted on the output shaft of the motor 501 and rotatably mounted on the front inner wall of the shell 4, and a rotating rod 2 504 is rotatably mounted between the front and rear inner walls of the shell 4.

[0030] A pulley 503 is fixedly mounted on the outer surface of the rotating rod 1 502 , a pulley 505 is fixedly mounted on the outer surface of the rotating rod 2 504 , and a mounting belt 507 is transmission-connected between the outer surfaces of the pulley 1 503 and the pulley 2 505 .

[0031] Under the joint action of the pulley 1 503, the pulley 2 505 and the mounting belt 507, when the motor 501 is turned on, it can drive the rotating rod 1 502 and the rotating rod 2 504 to rotate simultaneously, so that the crushing mechanism 6 and the uniform speed feeding mechanism 7 operate simultaneously.

[0032] A cam 508 in contact with the slide plate 701 is fixedly mounted on the outer surface of the rotating rod 1 502 , and a gear 1 506 meshing with the gear 2 601 is fixedly mounted on the outer surface of the rotating rod 2 504 .

[0033] The rotation of the cam 508 drives the slide plate 701 to slide back and forth left and right, thereby causing the baffle 704 to move back and forth left and right; the engagement of the gear 1 506 and the gear 2 601 can drive the connecting rod 602 to rotate.

[0034] A guide rod 705 slidably connected to the inner top wall of the combustion chamber 2 is fixedly installed on the right side of the baffle 704. The guide rod 705 is provided to improve the stability of the baffle 704 when it moves left and right.

[0035] A fan is fixedly installed on the top of the base 1, an air inlet pipe is fixedly installed between the fan and the combustion chamber 2, and an air outlet pipe is fixedly installed on the left side of the combustion chamber 2. The air inlet pipe guides the airflow generated by the fan into the combustion chamber 2, and the air outlet pipe discharges the exhaust gas generated after combustion from the combustion chamber 2. For structures and installation methods not described, the existing structure and installation method of the biomass gas tank are adopted.

[0036] When implementing, follow these steps:

[0037] 1) First, the connecting rod 602 and the cam 508 are driven to rotate by the power mechanism 5;

[0038] 2) Then, the connecting rod 602 rotates to drive the crushing blade 603 to rotate and cut and crush the wood waste entering the crushing chamber 3;

[0039] 3) With the rotation of the cam 508 and the expansion and contraction of the spring 703, the slide plate 701 slides back and forth left and right, thereby driving the baffle 704 to move back and forth left and right. The baffle 704 drives the opening 706 to overlap with the feed opening intermittently, so that the crushed wood waste in the crushing chamber 3 evenly enters the combustion chamber 2 for combustion.

[0040] In summary, the biomass gas tank for wood waste, by providing a crushing mechanism 6, can first crush the wood waste entering the combustion chamber 2 for combustion into small particles, thereby increasing the surface area of ​​the wood waste, which makes the contact between oxygen and wood more complete during combustion, thereby improving the combustion speed and efficiency.

[0041] Furthermore, by providing a uniform feeding mechanism 7, the passage 706 can be overlapped with the feeding port of the crushing chamber 3 intermittently, so that the crushed material can enter the combustion chamber 2 at a more uniform speed and quantity, achieving a uniform supply of the crushed wood waste and enabling the waste to be fully burned.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A biomass gas tank made of wood waste, comprising a base (1), characterized in that: A combustion chamber (2) is arranged on the top of the base (1), a crushing chamber (3) is arranged on the top of the combustion chamber (2), a shell (4) is arranged on the left side of the combustion chamber (2), a power mechanism (5) is arranged inside the shell (4), a crushing mechanism (6) is arranged inside the crushing chamber (3), and a uniform speed feeding mechanism (7) is arranged inside the combustion chamber (2); The crushing mechanism (6) comprises a second gear (601), the second gear (601) is rotatably mounted inside the housing (4), a connecting rod (602) rotatably connected to the right inner wall of the crushing chamber (3) is fixedly mounted on the right end of the second gear (601), and a crushing blade (603) is fixedly mounted on the outer surface of the connecting rod (602); The uniform speed feeding mechanism (7) comprises a slide plate (701), the slide plate (701) is slidably mounted on the inner bottom wall of the shell (4), a push rod (702) is fixedly mounted on the right side of the slide plate (701), a spring (703) fixedly mounted between the right side of the slide plate (701) and the right inner wall of the shell (4) is sleeved on the outer surface of the push rod (702), and a baffle (704) is fixedly mounted on the right end of the push rod (702).

2. A wood waste biomass gas tank according to claim 1, characterized in that: The power mechanism (5) comprises a motor (501), the motor (501) being fixedly mounted on the rear inner wall of the housing (4), a rotating rod (502) being fixedly mounted at the output shaft of the motor (501) and being rotatably mounted on the front inner wall of the housing (4), and a rotating rod (504) being rotatably mounted between the front and rear inner walls of the housing (4).

3. A wood waste biomass gas tank according to claim 2, characterized in that: A pulley 1 (503) is fixedly mounted on the outer surface of the rotating rod 1 (502), a pulley 2 (505) is fixedly mounted on the outer surface of the rotating rod 2 (504), and a mounting belt (507) is transmission-connected between the outer surfaces of the pulley 1 (503) and the pulley 2 (505).

4. The biomass gas tank made of wood waste according to claim 2, characterized in that: A cam (508) in contact with the slide plate (701) is fixedly mounted on the outer surface of the rotating rod 1 (502), and a gear 1 (506) meshing with the gear 2 (601) is fixedly mounted on the outer surface of the rotating rod 2 (504).

5. The biomass gas tank made of wood waste according to claim 1, characterized in that: The bottom of the crushing chamber (3) is provided with a feed opening located at the top of the baffle (704), the baffle (704) is provided with a through opening (706) adapted to the feed opening, and a guide rod (705) slidably connected to the inner top wall of the combustion chamber (2) is fixedly mounted on the right side of the baffle (704).

6. The biomass gas tank made of wood waste according to claim 1, characterized in that: A fan is fixedly installed on the top of the base (1), an air inlet pipe is fixedly installed between the fan and the combustion chamber (2), and an air outlet pipe is fixedly installed on the left side of the combustion chamber (2).

Citation Information

Patent Citations

  • Biomass steam boiler

    CN219014275U