Intermediate-frequency smelting furnace
By designing a rotatable baffle and automatic discharge system in an intermediate frequency smelting furnace, the metal splash problem caused by uncovered feed ports in the prior art is solved, which improves operational safety and reduces labor costs.
Patent Information
- Application Number
- CN202421940513.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing medium-frequency smelting furnace lacks a covering structure for the feed port, which leads to splashing and splashing of high-temperature liquid metal, endangers the safety of the operator, and may introduce external debris, affecting the stability of the smelting process.
An intermediate frequency smelting furnace is designed, including a rotatable baffle, which automatically covers and opens the baffle through an electric push rod and gear system to ensure that the feed port is always covered during the smelting process.
It effectively prevents high-temperature molten metal splashing, reduces the risks of operators, improves operational safety, and reduces manual dependence through automatic discharge function and reduces labor costs.
Smart Images
Figure CN222881668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting furnaces, in particular to a medium frequency smelting furnace. Background Art
[0002] Medium frequency melting furnace is a commonly used industrial equipment, mainly used for melting metal materials. It uses the electromagnetic induction principle generated by medium frequency power supply to heat metal materials to a molten state. Medium frequency melting furnace is widely used in casting, metallurgy, machinery manufacturing and other industries, suitable for melting steel, copper, aluminum, gold, silver and other metals and their alloys.
[0003] When a smelting furnace is used to melt metal materials, first, the metal materials are placed inside the smelting furnace. Then, the medium frequency power supply is started to power the induction coil to generate an alternating magnetic field. This magnetic field induces eddy currents inside the metal material, and under the action of the eddy currents, the metal material heats up rapidly. The heat generated by the eddy currents causes the metal material to gradually reach the melting point and melt into a liquid state, thus completing the smelting process of the metal material.
[0004] Although the existing smelting furnace can complete the smelting of metal materials, there is no covering structure for the feed port when the metal materials are placed inside the smelting furnace. The unshielded feed port is prone to cause splashing and splattering of high-temperature liquid metal, which puts operators at risk of burns and scalds. In addition, the unshielded feed port may also cause external debris to enter the furnace, affecting the safety and stability of the smelting process. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides a medium frequency smelting furnace, which aims to improve the problem in the prior art that an unshielded feed port easily causes splashing and spraying of high-temperature liquid metal, thereby exposing operators to the risk of burns and scalds.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A medium frequency smelting furnace comprises a bracket, a material unloading assembly is installed on the right side of the outside of the bracket, the material unloading assembly is used for unloading materials from the smelting furnace, a furnace body is installed on the outside of the material unloading assembly, the furnace body is rotatably connected to the middle part of the bracket, a feed port is opened on the upper part of the furnace body, fixed blocks are fixedly connected on both sides of the upper part of the furnace body, baffles are arranged inside the two fixed blocks, a mounting block is fixedly connected to the rear side of the upper part of the furnace body, a rotating plate is rotatably connected inside the mounting block, a handle is fixedly connected to the lower part of the rotating plate, a connecting frame is rotatably connected to the outside of the rotating plate, the connecting frame is sleeved on the outside of the mounting block, and the baffle is rotatably connected to the right side of the outside of the connecting frame.
[0008] Furthermore, the unloading assembly includes an electric push rod, which is arranged on the right side of the outside of the bracket, and the output end of the electric push rod is fixedly connected to a rack plate, and the lower part of the rack plate is fixedly connected to a guide ring, and the right side of the inside of the bracket is rotatably connected to a transmission column, and the outside of the transmission column is fixedly connected to a gear, which is meshed with the rack plate, and the outside of the transmission column is fixedly connected to a furnace body.
[0009] Furthermore, a slide groove is provided inside the two fixing blocks, and the baffle is slidably connected inside the two slide grooves.
[0010] Furthermore, a guide rod is fixedly connected to the right side of the exterior of the bracket, and the guide ring is slidably connected to the exterior of the guide rod.
[0011] Furthermore, a mounting ring is fixedly connected to the right side of the upper portion of the bracket, and the electric push rod is fixedly connected to the inside of the mounting ring.
[0012] Furthermore, extension plates are fixedly connected to both sides of the exterior of the bracket, and mounting holes are provided inside the two extension plates.
[0013] Furthermore, a placement rack is fixedly connected to the front side of the exterior of the bracket, and a liquid storage barrel is arranged on the upper part of the placement rack.
[0014] Furthermore, the baffle is made of aluminum oxide.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, when using the medium frequency melting furnace, first pour the metal material into the furnace body through the feed port. Then, lift the handle upward to drive the rotating plate to rotate in the mounting block, push the connecting frame out of the mounting block, and then drive the baffle to move in the fixed block to cover the feed port. After releasing the handle, the baffle is fixed in place to cover the feed port, preventing the high-temperature molten metal from splashing, reducing the damage caused by heat radiation, and improving the safety of operation.
[0017] 2. In the utility model, when unloading, the handle is moved to move the baffle away from the feed port, the electric push rod is started, the push rod drives the rack plate to move, the rack plate drives the gear to rotate, the gear drives the transmission column to rotate in the bracket, and the furnace body is tilted. The metal liquid flows into the liquid storage barrel through the feed port, and the molten liquid is automatically poured out, reducing manual dependence and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional diagram of a medium frequency melting furnace proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the upper structure of a support of a medium frequency melting furnace proposed by the utility model;
[0020] Figure 3 for Figure 2 A magnified view of the structure at B in the middle;
[0021] Figure 4 for Figure 1 A magnified view of the structure in the middle.
[0022] Legend:
[0023] 1. Bracket; 2. Placement rack; 3. Extension plate; 4. Mounting ring; 5. Unloading assembly; 501. Electric push rod; 502. Rack plate; 503. Guide ring; 504. Gear; 505. Transmission column; 6. Guide rod; 7. Furnace body; 8. Feed port; 9. Fixed block; 10. Baffle; 11. Mounting block; 12. Rotating plate; 13. Handle; 14. Connecting frame; 15. Slide groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 , Figure 2 and Figure 3 The utility model provides an embodiment: a medium frequency melting furnace, including a bracket 1, a material unloading component 5 is installed on the right side of the bracket 1, and the material unloading component 5 is used for unloading the melting furnace. A furnace body 7 is installed on the outside of the material unloading component 5, and the furnace body 7 is rotatably connected to the middle part of the bracket 1. A feeding port 8 is opened on the upper part of the furnace body 7, and fixed blocks 9 are fixedly connected to both sides of the upper part of the furnace body 7. Baffles 10 are arranged inside the two fixed blocks 9, and a mounting block 11 is fixedly connected to the rear side of the upper part of the furnace body 7. A rotating plate 12 is rotatably connected inside the mounting block 11, and the rotating plate 12 is lower A handle 13 is fixedly connected to the rotating plate 12, a connecting frame 14 is rotatably connected to the outside of the rotating plate 12, the connecting frame 14 is sleeved on the outside of the mounting block 11, a baffle 10 is rotatably connected to the right side of the connecting frame 14, sliding grooves 15 are provided inside the two fixed blocks 9, the baffle 10 is slidably connected to the inside of the two sliding grooves 15, extension plates 3 are fixedly connected to the outside of the bracket 1 on both sides, mounting holes are provided inside the two extension plates 3, a placement rack 2 is fixedly connected to the front side of the outside of the bracket 1, a liquid storage barrel is provided on the upper part of the placement rack 2, and the baffle 10 is made of aluminum oxide.
[0026] When using the medium frequency melting furnace, first, pour the metal material to be melted into the furnace body 7 through the feed port 8. This process requires careful operation to ensure that the metal material enters the furnace body 7 accurately to avoid material spillage or loss. After the feeding is completed, the feed port 8 needs to be quickly covered to prevent heat leakage and other operational risks. Next, by lifting the handle 13 upward, the movement of the handle 13 drives the external fixed rotating plate 12 to rotate in a circle inside the mounting block 11. When the rotating plate 12 rotates, it drives the external rotating connection connecting frame 14 to move, so that the connecting frame 14 moves out from the outside of the mounting block 11. In this process, the movement of the connecting frame 14 will synchronously drive the baffle 10 connected to its right side to move inside the two fixed blocks 9. When the baffle 10 moves inside the two fixed blocks 9, it will gradually cover the feed port 8 completely. At this time, the handle 13 can be loosened, and the baffle 10 will stabilize in the position of covering the feed port 8 to ensure that the feed port 8 is covered. After the metal material to be smelted is placed in the furnace body 7, the feed port 8 can be quickly and effectively covered to prevent the molten metal from splashing out, thereby protecting the operator and equipment. The baffle 10 is made of alumina, which has high high temperature resistance and can withstand the high temperature environment in the medium frequency smelting furnace, thereby ensuring that the baffle 10 will not melt or deform during the smelting process.
[0027] Reference Figure 1 and Figure 4 The unloading component 5 includes an electric push rod 501, which is arranged on the right side of the outside of the bracket 1. The output end of the electric push rod 501 is fixedly connected to a rack plate 502, and the lower part of the rack plate 502 is fixedly connected to a guide ring 503. The right side of the inside of the bracket 1 is rotatably connected to a transmission column 505, and the outside of the transmission column 505 is fixedly connected to a gear 504. The gear 504 is meshed with the rack plate 502, and the outside of the transmission column 505 is fixedly connected to a furnace body 7. The right side of the outside of the bracket 1 is fixedly connected to a guide rod 6, and the guide ring 503 is slidably connected to the outside of the guide rod 6. The right side of the upper part of the bracket 1 is fixedly connected to a mounting ring 4, and the electric push rod 501 is fixedly connected to the inside of the mounting ring 4.
[0028] When unloading, first, the baffle 10 is moved away from the feed port 8 by moving the handle 13. This operation makes the feed port 8 completely open and ready for the unloading process. Next, the electric push rod 501 is started. When it is started, the rack plate 502 fixed at the output end of the push rod begins to move. The movement of the rack plate 502 is a linear motion, and the movement of the rack plate 502 drives the upper meshing gear 504 to rotate. During the rotation process of the gear 504, the internal fixed transmission column 505 is driven to rotate inside the bracket 1. The rotation of the transmission column 505 is a key step, which directly drives the tilting movement of the furnace body 7. When the transmission column 505 rotates, it drives the external fixed furnace body 7 to rotate synchronously. At this time, the furnace body 7 gradually tilts to a predetermined angle, so that the molten metal liquid inside the furnace body 7 flows out through the feed port 8. The tilt angle can be adjusted as needed to ensure that the metal liquid can flow out smoothly without overflowing or wasting. The metal liquid flows into the liquid storage barrel placed on the upper part of the placement rack 2 through the feed port 8. The liquid storage barrel is designed to be high temperature resistant and corrosion resistant, and can safely receive and store high temperature metal liquid. After the metal material is smelted, the molten liquid inside the furnace body 7 can be automatically poured out, reducing the dependence on manual labor and reducing labor costs. The installation ring 4 is provided to facilitate the fixing of the electric push rod 501.
[0029] Working principle: When using the medium frequency melting furnace, first, pour the metal material to be melted into the furnace body 7 through the feed port 8, then lift the handle 13 upwards, the handle 13 moves with the external fixed rotating plate 12 to rotate in a circle inside the mounting block 11, and when the rotating plate 12 rotates, it moves with the connecting frame 14 connected to the external rotation, so that the connecting frame 14 is moved out from the outside of the mounting block 11, and then when the connecting frame 14 moves, it moves with the baffle 10 connected to the external right side rotation inside the two fixed blocks 9, so that the baffle 10 blocks the feed port 8, and then the handle 13 can be released to complete the covering of the feed port 8, so that when the metal material to be melted is placed in the furnace body 7, it is convenient to cover the feed port 8, and covering the feed port 8 can prevent the high-temperature molten metal from splashing, reducing the operation The risk of personnel being injured by heat radiation and splashing objects is reduced, and the operational safety is improved. Then, when unloading, the baffle 10 is moved away from the feed port 8 by moving the handle 13, and then the electric push rod 501 is started. The electric push rod 501 moves with the rack plate 502 fixed at the output end, and the rack plate 502 moves with the upper meshing gear 504 to rotate. The gear 504 rotates and drives the internal fixed transmission column 505 to rotate inside the bracket 1. When the transmission column 505 rotates, it drives the external fixed furnace body 7 to rotate, so that the furnace body 7 is tilted at a certain angle, and then the metal liquid inside the furnace body 7 flows into the liquid storage barrel placed on the upper part of the placement rack 2 through the feed port 8. After the metal material is smelted, the molten liquid inside the furnace body 7 can be automatically poured out, which reduces the dependence on manual labor and reduces labor costs.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A medium frequency melting furnace, comprising a support (1), characterized in that: A material unloading component (5) is installed on the right side of the outside of the bracket (1), and the material unloading component (5) is used for the operation of unloading materials from the smelting furnace. A furnace body (7) is installed on the outside of the material unloading component (5), and the furnace body (7) is rotatably connected to the middle part of the bracket (1). A feeding port (8) is opened on the upper part of the furnace body (7). Fixed blocks (9) are fixedly connected to both sides of the upper part of the furnace body (7), and baffles (10) are arranged inside the two fixed blocks (9). A mounting block (11) is fixedly connected to the rear side of the upper part of the furnace body (7), and a rotating plate (12) is rotatably connected inside the mounting block (11). A handle (13) is fixedly connected to the lower part of the rotating plate (12), and a connecting frame (14) is rotatably connected to the outside of the rotating plate (12). The connecting frame (14) is sleeved on the outside of the mounting block (11), and the baffle (10) is rotatably connected to the right side of the outside of the connecting frame (14).
2. A medium frequency melting furnace according to claim 1, characterized in that: The unloading assembly (5) comprises an electric push rod (501), which is arranged on the right side of the outside of the bracket (1); the output end of the electric push rod (501) is fixedly connected to a rack plate (502); the lower part of the rack plate (502) is fixedly connected to a guide ring (503); the right side of the inside of the bracket (1) is rotatably connected to a transmission column (505); the outside of the transmission column (505) is fixedly connected to a gear (504); the gear (504) is meshed with the rack plate (502); and the outside of the transmission column (505) is fixedly connected to a furnace body (7).
3. A medium frequency melting furnace according to claim 1, characterized in that: The two fixing blocks (9) are each provided with a sliding groove (15), and the baffle (10) is slidably connected inside the two sliding grooves (15).
4. A medium frequency melting furnace according to claim 2, characterized in that: A guide rod (6) is fixedly connected to the right side of the outside of the bracket (1), and the guide ring (503) is slidably connected to the outside of the guide rod (6).
5. The medium frequency melting furnace according to claim 2, characterized in that: A mounting ring (4) is fixedly connected to the right side of the upper portion of the bracket (1), and the electric push rod (501) is fixedly connected to the inside of the mounting ring (4).
6. The medium frequency melting furnace according to claim 1, characterized in that: Extension plates (3) are fixedly connected to both sides of the exterior of the bracket (1), and mounting holes are provided inside the two extension plates (3).
7. The medium frequency melting furnace according to claim 1, characterized in that: The front side of the exterior of the support (1) is fixedly connected to a placement rack (2), and a liquid storage barrel is arranged on the upper part of the placement rack (2).
8. The medium frequency melting furnace according to claim 1, characterized in that: The baffle (10) is made of aluminum oxide.