Glue liquid level detection assembly
By using the design of annular electric field sensing components and interactive components in the glue liquid level detection component, the problem of inaccurate glue liquid level detection in the prior art is solved, and accurate and reliable detection of glue liquid level is achieved.
Patent Information
- Application Number
- CN202421750809.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing glue liquid level sensors have inaccurate problems when detecting glue liquid level, especially under the influence of high glue viscosity or environmental factors, misjudgment is prone to occur.
A glue liquid level detection assembly including a bearing member, an electric field sensing member and an interactive member is adopted. The electric field induction component is an annular shape, is connected to the hose, and the electric field value is induced through the induction cable, and an acoustic signal and/or optical signal are output to indicate the liquid level change.
Accurate detection of the glue liquid level can be achieved, effectively overcome the problems of residual glue liquid and environmental factors, and improve the reliability and repeatability of the detection.
Smart Images

Figure CN222882093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level detection, in particular to a glue liquid level detection component. Background Art
[0002] In the process of adhesive production, packaging and use, accurate measurement of the liquid level in the glue container is crucial to ensure product quality and production efficiency.
[0003] At present, the glue level measurement methods available on the market mainly include float type, capacitance type, ultrasonic type, etc.
[0004] Among them, the float type liquid level gauge measures based on the principle that the float moves with the change of liquid level. However, since the float of specific size needs to be customized for hoses of different diameters, this method is complicated to operate and has high cost in practical application. In addition, the size and shape of the float directly affect the accuracy of the measurement results, and any slight deviation may lead to large measurement errors.
[0005] Capacitive level gauges reflect changes in liquid level by detecting changes in capacitance. Currently, capacitive level gauges are set on one side of the hose. The principle is that the difference in dielectric constant between liquid and air causes changes in capacitance. However, when the viscosity of the glue is high, the glue will still "hang on the wall" on the tube wall after the glue level drops. When the glue remains near the capacitive level gauge, the capacitive level gauge will still sense that there is glue on the inner wall of the hose, resulting in a misjudgment.
[0006] Ultrasonic level meters overcome the limitations of the above methods to a certain extent due to their non-contact measurement method, and can flexibly adapt to hoses of different diameters. However, the measurement accuracy and stability of ultrasonic level meters are easily affected by environmental factors, such as temperature, humidity, dust in the air, and the characteristics of the sound wave reflection surface, etc. These factors may cause fluctuations in the measurement data, thereby affecting the reliability and repeatability of the measurement. Utility Model Content
[0007] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a glue level detection component to solve the problem of inaccurate detection of the current glue level sensor.
[0008] The purpose of the utility model is achieved by the following technical solutions:
[0009] A glue level detection component comprises a bearing component, an electric field sensing component and an interaction component;
[0010] The bearing component is annular, and the electric field induction component is arranged on the inner side wall thereof, so that the electric field induction component is in a closed ring shape;
[0011] The interactive component is disposed on the bearing component and is electrically connected to the electric field sensing component. The interactive component is used to receive the sensing value output by the electric field sensing component and to send out an acoustic signal and / or an optical signal.
[0012] Preferably, the electric field induction component comprises a plurality of mutually parallel induction cables.
[0013] Preferably, the cross-sectional area of the sensing cable is 0.3-0.7 mm².
[0014] Preferably, the bearing component has a head end and a tail end, the head end of the bearing component is provided with a connecting mechanism, and the tail end of the bearing component is detachably connected to the connecting mechanism so that the bearing component is ring-shaped.
[0015] Preferably, the connecting mechanism includes a first connecting plate, a second connecting plate and an adjusting component, the first connecting plate is located on the inner wall of the bearing component, the second connecting plate is located on the outer wall of the bearing component, the first connecting plate and the second connecting plate are arranged opposite to each other and a distance is provided between them, the two ends of the adjusting component are respectively connected to the first connecting plate and the second connecting plate, and the adjusting component is used to adjust the distance between the first connecting plate and the second connecting plate.
[0016] Preferably, a side of the first connecting plate facing the inner side wall of the bearing component is provided with anti-slip silica gel;
[0017] And / or, the anti-slip silica gel is provided on one side of the outer side wall of the second connecting plate facing the bearing component.
[0018] Preferably, the connection mechanism comprises a connection ring, and the tail end of the bearing component is inserted into the connection ring.
[0019] Preferably, it further comprises a tube body for containing glue, the bearing component is arranged around the tube body, and the electric field sensing component is attached to the outer wall surface of the tube body.
[0020] Preferably, a sealing piston is provided in the tube body, and the sealing piston is slidably connected to the inner wall surface of the tube body.
[0021] Preferably, it further comprises a communication component arranged on the bearing component, and the communication component is electrically connected to the electric field induction component.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] The electric field sensing component on the inner wall of the load-bearing component is in the form of a closed ring. When the load-bearing component is sleeved on the hose, whether the glue in the hose is located on the inner side of the electric field sensing component will affect the electric field value sensed by the electric field sensing component. Even if the glue in the hose remains on the tube wall, the annular electric field sensing component can still sense the changing electric field value. The electric field value is output to the interactive component, and the interactive component generates an acoustic signal and / or a light signal to prompt production personnel to pay attention to the glue level in the hose. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the bearing component, electric field sensing component and interactive component of the glue level detection component of the utility model;
[0025] Figure 2 It is a structural schematic diagram of the bearing component of the glue level detection assembly of the utility model;
[0026] Figure 3 It is a structural schematic diagram of the connection mechanism of the glue level detection assembly of the utility model;
[0027] Figure 4 It is a schematic diagram of the overall structure of the glue level detection component of the utility model;
[0028] In the figure: 10, bearing component; 11, head end; 12, tail end; 20, electric field sensing component; 30, interactive component; 40, connecting mechanism; 41, first connecting plate; 42, second connecting plate; 43, adjusting component; 44, anti-slip silicone; 45, connecting ring; 50, tube body; 51, sealing piston. DETAILED DESCRIPTION
[0029] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0032] Example 1
[0033] Combination Figures 1 to 3 As shown, the glue level detection component of the utility model is schematically shown, including a bearing component 10, an electric field sensing component 20 and an interactive component 30. The bearing component 10 is made of a flexible material, specifically polyvinyl chloride.
[0034] like Figure 1 The bearing component 10 is in the shape of a circular ring, and the electric field sensing component 20 is provided on its inner wall, so that the electric field sensing component 20 is in the shape of a closed ring. The bearing component 10 can be sleeved on the outer wall of the hose, so that the electric field sensing component 20 fits the outer wall of the hose. When the level of the glue in the hose is higher than the annular electric field sensing component 20, the electric field value sensed by the electric field sensing component 20 is higher. When the level in the hose is lower than the annular electric field sensing component 20, even if there is glue residue in the hose, the electric field value sensed by the electric field sensing component 20 is lower. In this way, the level of the glue in the hose can be accurately detected.
[0035] The interactive component 30 is arranged on the bearing component 10, and the interactive component 30 is electrically connected to the electric field sensing component 20. The interactive component 30 is used to receive the sensing value output by the electric field sensing component 20 and send out an acoustic signal and / or an optical signal. When the liquid level of the glue in the hose is higher than the annular electric field sensing component 20, the electric field value sensed by the electric field sensing component 20 is higher, and the interactive component 30 can display a first optical signal. The production staff can see that the current hose liquid level is higher by observing the first optical signal; when the liquid level in the hose is lower than the annular electric field sensing component 20, the electric field value sensed by the electric field sensing component 20 is lower, and the interactive component 30 can display a second optical signal. The production staff can see that the current hose liquid level is lower by observing the first optical signal, and can prepare to replace the hose with more glue or add glue into the hose.
[0036] Of course, an electric field sensing processing chip can also be adaptively arranged on the carrier component 10, the electric field sensing component 20 is electrically connected to the electric field sensing processing chip, and the electric field sensing processing chip is electrically connected to the interactive component 30 (that is, the electric field sensing component 20 is electrically connected to the interactive component 30 through the electric field sensing processing chip), and the electric field sensing processing chip is used to process the electric field value generated by the electric field sensing component 20, and then output a display signal or an audio signal to the interactive component 30. Among them, the electric field sensing component 20 includes a plurality of mutually parallel sensing cables, the cross-sectional area of the sensing cables is preferably 0.5 mm², and the ends of the sensing cables are connected to the electric field sensing processing chip.
[0037] Specifically, Figure 2 The bearing component 10 has a head end 11 and a tail end 12. The head end 11 of the bearing component 10 is provided with a connecting mechanism 40. The tail end 12 of the bearing component 10 is detachably connected to the connecting mechanism 40 so that the bearing component 10 is annular. The connecting mechanism 40 can also adjust the diameter of the annular shape of the bearing component 10. Figure 2 and Figure 3 The connection mechanism 40 includes a connection ring 45, a first connection plate 41, a second connection plate 42 and an adjustment member 43, and the tail end 12 of the bearing member 10 is inserted through the connection ring 45. The first connection plate 41 is located on the inner side wall of the bearing member 10, and the second connection plate 42 is located on the outer side wall of the bearing member 10. The first connection plate 41 and the second connection plate 42 are arranged opposite to each other and a distance is provided between them. The two ends of the adjustment assembly are respectively connected to the first connection plate 41 and the second connection plate 42. The adjustment assembly is used to adjust the distance between the first connection plate 41 and the second connection plate 42. When the distance between the first connection plate 41 and the second connection plate 42 is reduced, the first connection plate 41 and the second connection plate 42 clamp the head end 11 and the tail end 12 of the bearing member 10, and when the distance between the first connection plate 41 and the second connection plate 42 is increased, the first connection plate 41 and the second connection plate 42 release the head end 11 and the tail end 12 of the bearing member 10, and at this time, the annular diameter of the bearing member 10 is allowed to be adjusted. The adjusting assembly includes an adjusting screw and a first connecting hole opened in the first connecting plate 41 and a second connecting hole opened in the second connecting plate 42, wherein the second connecting hole has an internal thread, and the adjusting screw passes through the first connecting hole and the second connecting hole in sequence. The distance between the first connecting plate 41 and the second connecting plate 42 can be adjusted by rotating the adjusting screw.
[0038] In order to prevent the connecting component from sliding abnormally relative to the supporting component 10, the first connecting plate 41 is provided with an anti-slip silicone 44 on one side of the inner wall of the supporting component 10, and / or the second connecting plate 42 is provided with an anti-slip silicone 44 on one side of the outer wall of the supporting component 10. The anti-slip silicone 44 can increase the friction between the first connecting plate 41 (or the second connecting plate 42) and the supporting component 10.
[0039] Example 2
[0040] The difference between this embodiment and embodiment 1 is that Figure 4 As shown, the glue level detection assembly also includes a tube body 50 for containing glue, a bearing component 10 is arranged around the tube body 50, and the electric field sensing component 20 is attached to the outer wall surface of the tube body 50. A sealing piston 51 is arranged in the tube body 50, and the sealing piston 51 is slidably connected to the inner wall surface of the tube body 50. When the glue liquid level in the rubber tube is higher than the annular electric field sensing component 20, the electric field value sensed by the electric field sensing component 20 is higher. When the liquid level in the rubber tube is lower than the annular electric field sensing component 20, even if there is glue liquid remaining in the rubber tube, the electric field value sensed by the electric field sensing component 20 is lower. In this way, the glue liquid level in the rubber tube is accurately detected. After the tube body 50 is filled with glue liquid, the sealing piston 51 in the tube body 50 contacts the glue liquid. As the glue liquid level drops, the sealing piston 51 will slide relative to the inner wall surface of the tube body 50 and follow the glue liquid level to drop.
[0041] Even if the viscosity of the glue is too high and causes the sealing piston 51 to stop sliding, when the glue level drops below the annular electric field sensing component 20, the electric field value sensed by the electric field sensing component 20 is low, it can be judged that the glue level has dropped below the preset critical value. At this time, the interactive component 30 prompts the production personnel to replace the hose or add glue to the hose in time.
[0042] Example 3
[0043] The difference between this embodiment and embodiment 1 is that, in order to monitor the glue level of the remote hose, the glue level detection assembly further includes a communication component provided on the bearing component 10, the communication component is electrically connected to the electric field sensing component 20, and the communication component can be wirelessly connected to the remote monitoring device to send the electric field value processed by the electric field sensing processing chip to the remote monitoring device. The communication component can be a 4G, 5G wireless communication chip, a WiFi wireless communication chip, a Bluetooth wireless communication chip, or a combination of all of the above wireless communication chips.
[0044] To sum up, the electric field sensing component 20 on the inner wall of the bearing component 10 is in the shape of a closed ring. When the bearing component 10 is sleeved on the hose, whether the glue in the hose is located on the inner side of the electric field sensing component 20 will affect the electric field value sensed by the electric field sensing component 20. Even if the glue in the hose remains on the tube wall, the annular electric field sensing component 20 can still sense the changing electric field value, and the electric field value is output to the interactive component 30, which generates an acoustic signal and / or an optical signal to prompt production personnel to pay attention to the glue level in the hose.
[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A glue level detection component, characterized in that: It includes a bearing component, an electric field sensing component and an interactive component; The bearing component is annular, and the electric field induction component is arranged on the inner side wall thereof, so that the electric field induction component is in a closed ring shape; The interactive component is disposed on the bearing component and is electrically connected to the electric field sensing component. The interactive component is used to receive the sensing value output by the electric field sensing component and to send out an acoustic signal and / or an optical signal.
2. The glue level detection assembly according to claim 1, characterized in that: The electric field induction component includes a plurality of induction cables parallel to each other.
3. The glue level detection assembly according to claim 2, characterized in that: The cross-sectional area of the sensing cable is 0.3~0.7mm².
4. The glue level detection assembly according to claim 1, characterized in that: The bearing component has a head end and a tail end. The head end of the bearing component is provided with a connecting mechanism, and the tail end of the bearing component is detachably connected to the connecting mechanism so that the bearing component is annular.
5. The glue level detection assembly according to claim 4, characterized in that: The connecting mechanism includes a first connecting plate, a second connecting plate and an adjusting component, the first connecting plate is located on the inner wall of the bearing component, the second connecting plate is located on the outer wall of the bearing component, the first connecting plate and the second connecting plate are arranged opposite to each other and a distance is provided between them, the two ends of the adjusting component are respectively connected to the first connecting plate and the second connecting plate, and the adjusting component is used to adjust the distance between the first connecting plate and the second connecting plate.
6. The glue level detection assembly according to claim 5, characterized in that: A side of the first connecting plate facing the inner side wall of the bearing component is provided with anti-slip silica gel; And / or, the anti-slip silica gel is provided on one side of the outer side wall of the second connecting plate facing the bearing component.
7. The glue level detection assembly according to claim 4, characterized in that: The connecting mechanism comprises a connecting ring, and the tail end of the bearing component is passed through the connecting ring.
8. The glue level detection assembly according to claim 1, characterized in that: It also includes a tube body for containing glue, the bearing component is arranged around the tube body, and the electric field sensing component is attached to the outer wall surface of the tube body.
9. The glue level detection assembly according to claim 8, characterized in that: A sealing piston is arranged in the tube body, and the sealing piston is slidably connected to the inner wall surface of the tube body.
10. The glue level detection assembly according to claim 1, characterized in that: It also includes a communication component arranged on the bearing component, and the communication component is electrically connected to the electric field induction component.