Intelligent cable water tightness test equipment

By designing intelligent cable watertight testing equipment, using the cylinder body, pressurization device, controller, insulation resistance tester and data storage device, the cable insulation resistance is measured by simulated underwater environment, solving the problem that the existing technology is difficult to evaluate the underwater watertight performance of cables, and achieving effective evaluation and guarantee of the underwater electrical performance of cables.

CN222882225UActive Publication Date: 2025-05-16FAR EAST CABLE +2
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Patent Information

Application Number
CN202421899653.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-16
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The prior art is difficult to effectively evaluate the watertight performance of cables under underwater conditions, resulting in the inability to ensure the electrical performance and integrity of cables in underwater applications.

Method used

An intelligent cable watertight testing equipment is designed, including a cylinder body, a pressurization device, a controller, an insulation resistance tester and a data storage device. By simulating the underwater environment, the insulation resistance changes of the cable are measured and its watertight performance is evaluated.

Benefits of technology

The equipment is able to efficiently evaluate the electrical performance of the cable in an underwater environment, ensures the safe power supply of the cable in underwater applications, and provides a solid guarantee for the reliability of the cable waterproofing and safety of use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides intelligent cable water tightness testing equipment, which belongs to the technical field of cable testing and comprises a pressure cylinder main body. The pressurizing device is connected with the pressure cylinder main body and is used for pressurizing or depressurizing the pressure cylinder main body; the controller is connected with the pressure cylinder main body and the pressurizing device, and is used for setting and displaying the test water pressure and controlling the operation starting of the intelligent cable water tightness test equipment; the insulation resistance tester is connected with a cable sample mounted in the pressure cylinder main body and is used for measuring the insulation resistance of the cable sample in real time; and the data storage device is connected with the insulation resistance tester and is used for recording the measurement result of the insulation resistance tester in real time. The device is simple in design, proper in cost control and high in automation degree, can be specially used for simulating and evaluating the performance of the cable with the waterproof characteristic under specific conditions, and effectively evaluates the waterproof reliability and the use safety of the cable.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable testing, in particular to intelligent cable water tightness testing equipment. Background Art

[0002] The ever-strengthening ecological protection measures are continuously optimizing our environmental quality, and the prosperity of biodiversity has become a hot topic of discussion. With the awakening of public environmental awareness, ecological protection has become a value orientation widely recognized by the society, especially in the protection and management of water environment, where the attention is unprecedentedly high. With the advancement of technology and the diversification of needs, the application scope of water treatment has been continuously expanded, covering many aspects such as photovoltaic power generation on water, shallow lake management, submersible pump operation and underwater landscape construction. These emerging engineering projects have brought new challenges to the performance of cables, requiring cables to maintain excellent electrical performance and integrity even when immersed in a certain depth of water environment for a long time.

[0003] In view of this, it is crucial to ensure the safe operation of cables in underwater conditions. In order to evaluate the watertightness of cables, it is necessary to develop dedicated test equipment to verify their reliability in wet environments. Through such professional tests, we can effectively verify whether the cables can maintain stable electrical performance when used underwater, thereby ensuring the smooth implementation and safe operation of related engineering projects. Utility Model Content

[0004] The utility model aims to overcome the defects of the prior art and provides an intelligent cable water tightness testing device.

[0005] In order to achieve the above purpose and other purposes, the utility model is implemented by including the following technical solutions: the utility model provides an intelligent cable water tightness testing equipment, including a cylinder body; a pressurizing device, connected to the cylinder body, used to pressurize or relieve pressure on the cylinder body; a controller, connected to the cylinder body and the pressurizing device, used to set and display the test water pressure and control the operation and start of the intelligent cable water tightness testing equipment; an insulation resistance tester, connected to the cable sample installed in the cylinder body, used to measure the insulation resistance of the cable sample in real time; a data storage device, connected to the insulation resistance tester, used to record the measurement results of the insulation resistance tester in real time.

[0006] In one embodiment, two sealing ports are respectively provided at both ends of the pressure cylinder body, which are used to pass through the two ends of the cable sample respectively.

[0007] In one embodiment, both ends of the cable sample need to extend out of the sealing opening by at least 200 mm.

[0008] In one embodiment, a water inlet valve is provided at one end of the cylinder body for supplying water into the cylinder body; a water outlet valve is provided at the other end of the cylinder body for discharging the test water in the cylinder body after the test is completed.

[0009] In one embodiment, the water inlet valve is connected to an external water outlet device.

[0010] In one embodiment, the water discharged from the water outlet valve is discharged to a water storage tank arranged below the pressure cylinder body.

[0011] In one embodiment, the water inlet valve is connected to the water storage tank.

[0012] In one embodiment, a pressure gauge is provided on the pressure cylinder body for accurately displaying the real-time water pressure of the pressure cylinder body.

[0013] In one embodiment, the controller is provided with an electronic control panel for setting and displaying test operation parameters; the controller is installed with power switch, start, stop, emergency stop and other buttons for controlling the operation and start of the intelligent cable water tightness testing equipment; the controller is also equipped with a power indicator light and a test completion indicator light.

[0014] In one embodiment, the cylinder body is a cylinder made of a steel plate of a certain thickness.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a simple design, proper cost control, and is highly automated. It can be used specifically to simulate and evaluate the performance of cables with waterproof characteristics under specific conditions, and effectively evaluate the waterproof reliability and safety of the cables. Specifically, the device can verify whether the cable can maintain its excellent electrical performance after a preset period of time when it is placed in a closed environment under a certain water pressure, ensuring that no moisture penetrates into the cable, thereby providing a solid guarantee for the safe power supply of the cable underwater or in a humid environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a structural schematic diagram of an intelligent cable water tightness testing device. DETAILED DESCRIPTION

[0017] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0018] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for the technical personnel in this field to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model.

[0019] In the present invention, the serial numbers assigned to the components, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The words "one", "an" or "the" and the like used in the present invention do not indicate a quantity limitation, but are only used to indicate the existence of at least one. The "connection" mentioned in the present invention includes direct and indirect connections unless otherwise specified. The terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusions, which may include other elements not explicitly listed in addition to those listed.

[0020] In order to avoid confusion with the present invention, some technical features known in the art are not described.

[0021] See also Figure 1 The utility model provides an intelligent cable water tightness test device, including a pressure cylinder body 10, a pressurizing device 20, a water tank 30, a controller 40, an insulation resistance tester 50 and a data storage device 60. According to the test requirements, the intelligent cable water tightness test device can evaluate the water tightness of the cable under different water pressure conditions. Its working principle is: when the cable is immersed in a certain water pressure for a period of time, its insulation resistance value will change. Through the precise monitoring and analysis of the insulation resistance change trend of the cable, the electrical isolation performance of the cable in a wet or underwater environment can be accurately judged, that is, whether the waterproof performance of the cable meets the standard can be judged.

[0022] The cylinder body 10 may be a cylinder, and may be made of a steel plate of a certain thickness, and is used to hold water and place the cable sample 200. Specifically, two sealing ports 11 are respectively provided at both ends of the cylinder body 10, and are respectively used to pass through the two ends of the cable sample 200. A water inlet valve 12 is provided at one end of the cylinder body 10, and the water inlet valve 12 is connected to an external water outlet device, and is used to feed water into the cylinder body 10, so that the cylinder body 10 is filled with water. A water outlet valve 13 is provided at the other end of the cylinder body 10, and the water outlet valve 13 is used to discharge the test water in the cylinder body 10 after the test is completed. The water discharged by the water outlet valve 13 can be discharged into the water storage tank 30 provided below the cylinder body 10. In order to save water, the water inlet valve 12 can also be connected to the water storage tank 30 to realize the recycling of water, so as to save water resources.

[0023] Furthermore, a pressure gauge 14 is also provided on the pressure cylinder body 10 for accurately displaying the real-time water pressure of the pressure cylinder body 10 .

[0024] The cable sample 200 uses a finished cable that has passed the inspection, which is at least 2.5 meters long. The cable sample 200 can be straightened in the cylinder body 10 or can be directly placed in the cylinder body at a certain length, but the two ends of the cable sample 200 need to extend at least 200mm out of the sealing port 11 for test connection and observation. When installing the cable sample 200, first select the corresponding mold according to the model of the cable sample 200, and then pass the two ends of the cable sample 200 through the sealing ports 11 at both ends of the cylinder body 10, and fix the two ends of the cable sample 200 with the mold respectively; then use the sealing ring and sealing strip to seal and tighten the sealing cover and nut.

[0025] The pressurizing device 20 is located below the cylinder body 10 and connected to the cylinder body 10, and is used to pressurize or relieve pressure on the cylinder body 10. The cable sample 200 is sealed and connected to the cylinder body 10, and after the cylinder body 10 is filled with water, the pressurizing device 20 is used to make the water pressure in the cylinder body 10 reach the test requirements.

[0026] The controller 40 is electrically connected to the cylinder body 10 and the pressurizing device 20. The controller 40 is provided with an electronic control panel for setting and displaying the test operation parameters. For example, the water pressure of the test can be set through the electronic control panel, and the real-time water pressure and the test operation time can be displayed. The controller 40 can be equipped with a power switch, start, stop, emergency stop and other buttons to control the operation and start of the intelligent cable water tightness test equipment to facilitate manual control. The controller 40 can also be equipped with a power indicator light and a test completion indicator light to facilitate the acquisition of whether the equipment is running and whether the test is completed.

[0027] The insulation resistance tester 50 is connected to the cable sample 200 that is exposed from the sealing port 11 at one end of the cylinder body 10 , and the insulation resistance of the cable sample 200 is measured when it is immersed in a certain water pressure for a certain period of time, so as to determine the water tightness of the cable sample 200 .

[0028] The data storage device 60 is connected to the insulation resistance tester 50 and is used to record the insulation resistance value of the cable sample 200 measured by the insulation resistance tester 50 in real time to form test data, and the watertight performance of the cable sample 200 can be analyzed according to the test data. The data storage device 60 can be a computer.

[0029] In addition, during and after the test, it is also necessary to observe whether there is moisture at both ends and inside of the cable sample 200.

[0030] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has a high industrial utilization value. The above embodiments are only illustrative of the principles and effects of the utility model, and are not used to limit the utility model. Anyone familiar with this technology can modify or change the above embodiments without violating the spirit and scope of the utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.

Claims

1. An intelligent cable water tightness test device, characterized in that: include Cylinder body; A pressurizing device, connected to the cylinder body, for pressurizing or releasing pressure on the cylinder body; A controller, connected to the cylinder body and the pressurizing device, for setting and displaying the test water pressure and controlling the operation and start-up of the intelligent cable water tightness test equipment; an insulation resistance tester connected to the cable sample installed in the cylinder body and used for measuring the insulation resistance of the cable sample in real time; The data storage device is connected to the insulation resistance tester and is used to record the measurement result of the insulation resistance tester in real time.

2. The intelligent cable water tightness testing equipment according to claim 1, characterized in that: Two sealing ports are respectively arranged at the two ends of the pressure cylinder body, and are used to pass through the two ends of the cable sample respectively.

3. The intelligent cable water tightness testing equipment according to claim 2, characterized in that: Both ends of the cable sample must extend out of the sealing opening by at least 200 mm.

4. The intelligent cable water tightness testing equipment according to claim 1, characterized in that: A water inlet valve is disposed at one end of the cylinder body for supplying water into the cylinder body; a water outlet valve is disposed at the other end of the cylinder body for discharging the test water in the cylinder body after the test is completed.

5. The intelligent cable water tightness testing equipment according to claim 4, characterized in that: The water inlet valve is connected to an external water outlet device.

6. The intelligent cable water tightness testing equipment according to claim 4, characterized in that: The water discharge valve discharges water to a water storage tank arranged below the pressure cylinder body.

7. The intelligent cable water tightness testing equipment according to claim 6, characterized in that: The water inlet valve is connected to the water storage tank.

8. The intelligent cable water tightness testing equipment according to claim 1, characterized in that: The pressure cylinder body is provided with a pressure gauge for accurately displaying the real-time water pressure of the pressure cylinder body.

9. The intelligent cable water tightness testing equipment according to claim 1, characterized in that: The controller is provided with an electronic control panel for setting and displaying the test operation parameters; the controller is installed with a power switch button, a start button, a stop button and an emergency stop button for controlling the operation and start of the intelligent cable water tightness test equipment; the controller is also equipped with a power indicator light and a test completion indicator light.

10. The intelligent cable water tightness testing equipment according to claim 1, characterized in that: The cylinder body is a cylinder and is made of steel plate.