Large liquid cooling plate sealing performance detection system

By designing a liquid-cooled plate sealing detection system with multiple vacuum boxes and lifting mechanisms, the problem of low detection efficiency due to large volume of the liquid-cooled plate is solved, and the rapid and stable detection of multiple liquid-cooled plates is achieved, which improves the detection efficiency and accuracy.

CN222882229UActive Publication Date: 2025-05-16HEFEI YOUNG VACUUM TECH CO LTD
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Patent Information

Application Number
CN202421957288.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-16
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The existing liquid-cooled plate sealing detection system has a large liquid-cooled plate size, so that only one liquid-cooled plate can be detected at one station, which has a slow operation speed and low detection efficiency.

Method used

A large-scale liquid-cooled plate seal detection system is designed, including multiple vacuum boxes, lifting mechanisms and conveying mechanisms. Through the arrangement of multiple vacuum boxes and the use of lifting mechanisms, the rapid and stable movement of multiple liquid-cooled plates and the helium leakage detection operations are achieved.

Benefits of technology

It improves the efficiency of helium leakage detection operation, reduces the error of manual material transfer operation, ensures the stability and accuracy of the material transfer process, and improves the efficiency of the liquid-cooled plate transfer process.

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Abstract

The utility model discloses a large-scale liquid cooling plate sealing detection system, which relates to the field of liquid cooling plate quality inspection equipment and comprises a leakage detection mechanism and lifting mechanisms arranged on two sides of the leakage detection mechanism, and conveying mechanisms capable of transferring liquid cooling plates are arranged on one sides, far away from the leakage detection mechanism, of the lifting mechanisms. The leak detection mechanism comprises a rack, and at least two vacuum boxes are arranged on the inner side of the rack from top to bottom. According to the utility model, through the arrangement of the plurality of vacuum boxes, the space occupied by the vacuum boxes is saved, the helium leak detection operation can be carried out on the plurality of liquid cooling plates in a vacuum state, the helium leak detection device is suitable for the leak detection environment of large liquid cooling plates, and the efficiency of the helium leak detection operation is improved. And the lifting mechanism can quickly and stably move the large liquid cooling plate into the vacuum box, so that the stability and the accuracy in the material moving process are guaranteed, and the efficiency in the liquid cooling plate transferring process is improved.
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Description

Technical Field

[0001] The utility model relates to the field of liquid cooling plate quality inspection equipment, in particular to a large liquid cooling plate sealing detection system. Background Art

[0002] New energy vehicle batteries are new types of automotive batteries that use new energy technologies to reduce greenhouse gas emissions. They can be divided into two categories, namely batteries and fuel cells. Batteries are suitable for pure new energy vehicles and can be classified as lead-acid batteries and nickel-based batteries. Liquid cooling plates can reduce the excess heat generated by battery operation in power battery systems. The heat is transferred through the battery or module and the surface of the liquid cooling plate in contact, and is eventually carried away by the coolant passing through the internal flow channel of the liquid cooling plate. During the production process, the liquid cooling plate needs to be tested for sealing.

[0003] Existing liquid cooling plates used in new energy vehicle batteries are relatively large in size because most battery packs of new energy vehicles are composed of multiple batteries stacked in series. During the process of performing sealing leak detection operations on such battery panels, due to the volume limitation of the liquid cooling plates, only one liquid cooling plate can be tested for sealing at one workstation, resulting in slow operation speed and low detection efficiency. Utility Model Content

[0004] In response to the above problems, the present application provides a large liquid cooling plate sealing detection system.

[0005] To achieve the above objectives, the present application provides the following technical solutions: a large liquid cooling plate sealing detection system, comprising a leak detection mechanism and a lifting mechanism arranged on both sides of the leak detection mechanism, wherein a conveying mechanism capable of transferring the liquid cooling plate is arranged on one side of the lifting mechanism away from the leak detection mechanism.

[0006] The leak detection mechanism includes a frame, and at least two vacuum boxes are arranged on the inner side of the frame from top to bottom. A conveying chain group of a transferable liquid cooling plate is arranged in each of the vacuum boxes. Liftable sealing baffles are arranged on both sides of the vacuum box facing the lifting mechanism. A driving cylinder that can control the lifting and lowering movement of the sealing baffle is provided on the frame.

[0007] Furthermore, the lifting mechanism includes a material transfer seat, on which is arranged a second conveying chain group that can transfer the liquid cooling plate to the inside of the vacuum box, and the material transfer seat is connected to a lifting device that can transfer it to different heights.

[0008] Furthermore, the conveying mechanism includes a lifting platform and a conveying platform. When the lifting platform rises to a limit height, it is flush with the conveying platform. The conveying platform and the material transfer seat can realize the translational transfer of the liquid cooling plate.

[0009] Furthermore, the surface of the vacuum box is provided with a plurality of interfaces.

[0010] Furthermore, a vacuum pumping device and a helium pumping device are provided on the outside of the frame, and the vacuum pumping device and the helium pumping device are both connected to the interface.

[0011] Furthermore, a helium recovery device is provided on the outer side of the frame, and the helium recovery device is connected to the helium extraction device.

[0012] Furthermore, a helium detection device is provided on the outer side of the frame, and the helium detection device is connected to the vacuum box.

[0013] In summary, the technical effects and advantages of the utility model are:

[0014] The utility model can implement helium leak detection operation under vacuum state on multiple liquid cooling plates by arranging multiple vacuum boxes, while saving the space occupied by the vacuum boxes. It is suitable for leak detection environment of large liquid cooling plates and improves the efficiency of helium leak detection operation. The lifting mechanism can quickly and stably move the large liquid cooling plate into the vacuum box, ensuring the stability and accuracy of the material transfer process and improving the efficiency of the liquid cooling plate transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the structure of the utility model from top view.

[0018] Figure 3 This is a schematic diagram of the structure of the leak detection mechanism of the utility model.

[0019] Figure 4 It is a schematic diagram of the transmission structure and lifting structure of the utility model.

[0020] Figure 5 It is a schematic diagram of the lifting structure of the utility model.

[0021] In the figure: 1. leak detection mechanism; 11. vacuum box; 111. interface; 12. sealing baffle; 13. conveying chain group 1; 14. driving cylinder; 2. lifting mechanism; 21. material transfer seat; 22. conveying chain group 2; 23. lifting equipment; 3. conveying mechanism; 31. lifting platform; 32. conveying platform; 4. vacuum equipment; 5. helium extraction equipment; 6. helium detection equipment; 7. helium recovery equipment. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example: Reference Figure 1-4 A large liquid cooling plate sealing detection system shown includes a leak detection mechanism 1 and lifting mechanisms 2 arranged on both sides of the leak detection mechanism 1, and a conveying mechanism 3 capable of transferring the liquid cooling plate is arranged on one side of the lifting mechanism 2 away from the leak detection mechanism 1.

[0024] The leak detection mechanism 1 includes a frame, and no less than two vacuum boxes 11 are arranged inside the frame from top to bottom. The arrangement of multiple vacuum boxes 11 can save the space occupied by the vacuum boxes 11, and can perform helium leak detection operations on multiple liquid cooling plates under a vacuum state. It is suitable for the leak detection environment of large liquid cooling plates and improves the efficiency of helium leak detection operations. A conveying chain group 13 that can transfer liquid cooling plates is arranged in the vacuum box 11. Both sides of the vacuum box 11 facing the lifting mechanism 2 are arranged with lifting and lowering sealing baffles 12. The frame is provided with a driving cylinder 14 that can control the lifting and lowering movement of the sealing baffle 12. When the sealing baffle 12 rises to the limit position, the openings on both sides of the vacuum box 11 are opened to accommodate the large liquid cooling plate. When the sealing baffle 12 drops to the limit position, the sealed state inside the vacuum box 11 can be maintained.

[0025] The lifting mechanism 2 includes a material transfer seat 21, on which a second conveying chain group 22 is arranged that can transfer the liquid cooling plate to the inside of the vacuum box 11, and the material transfer seat 21 is connected to a lifting device 23 that can transfer it to different heights. When the material transfer seat 21 is transferred to different heights, it can correspond to vacuum boxes 11 at different heights. The second conveying chain group 22 can move the liquid cooling plate on the surface of the material transfer seat 21 into the inside of the vacuum box 11.

[0026] Through the lifting mechanism 2, the large liquid cooling plate can be quickly and stably moved into the vacuum box 11, which is adapted to vacuum boxes 11 of different heights, reducing errors in manual material transfer operations, ensuring stability and accuracy during the material transfer process, and improving the efficiency of transferring the liquid cooling plate.

[0027] like Figure 4 , Figure 5 As shown, the conveying mechanism 3 includes a lifting platform 31 and a conveying platform 32. The lifting platforms 31 located on both sides of the leak detection mechanism 1 are responsible for the loading and unloading operations of the liquid cooling plate. After the liquid cooling plate is placed on the lifting platform 31, the lifting platform 31 can drive the liquid cooling plate to rise. When the lifting platform 31 rises to the maximum height, it is flush with the conveying platform 32, and the liquid cooling plate is transferred to the conveying platform 32. Subsequently, the conveying platform 32 can convey the liquid cooling plate to the material transfer seat 21 or receive the liquid cooling plate unloaded by the material transfer seat 21, and the material transfer seat 21 transfers the liquid cooling plate to the inside of the vacuum box 11, and performs a helium leak detection operation under a vacuum state on the liquid cooling plate.

[0028] like Figure 2 As shown, the surface of the vacuum box 11 is provided with a plurality of interfaces 111. In order to perform vacuuming and helium filling operations in the vacuum box 11, a vacuuming device 4 and a helium pumping device 5 are provided on the outside of the frame, and the vacuuming device 4 and the helium pumping device 5 are both connected to the interfaces 111.

[0029] like Figure 2 As shown, in order to recycle the helium, a helium recovery device 7 is provided on the outside of the frame. The helium recovery device 7 is connected to the helium extraction device 5, and the helium inside the vacuum box 11 can be recovered into the helium recovery device 7. The helium recovery device 7 can reintroduce the helium into the helium extraction device 5 to realize the recycling of the helium.

[0030] like Figure 2 As shown, a helium detection device 6 is provided on the outside of the rack, and the helium detection device 6 is connected to the vacuum box 11. The helium detection device 6 includes a sensor that can sense the helium leakage state inside the vacuum box 11 and a numerical control device that is communicatively connected to the sensor. If the liquid cooling plate in the vacuum box 11 has a leak, the sensor can sense it in real time, detect the concentration of the leaked helium, and transmit the data to the numerical control device, which performs data analysis and processing and outputs the judgment result to the terminal PLC controller.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A large liquid cooling plate sealing detection system, characterized in that: It comprises a leak detection mechanism (1) and lifting mechanisms (2) arranged on both sides of the leak detection mechanism (1), wherein a conveying mechanism (3) capable of transferring a liquid cooling plate is arranged on one side of the lifting mechanism (2) away from the leak detection mechanism (1); The leak detection mechanism (1) comprises a frame, at least two vacuum boxes (11) are arranged inside the frame from top to bottom, a conveying chain group (13) capable of transferring a liquid cooling plate is arranged in each of the vacuum boxes (11), and both sides of the vacuum box (11) facing the lifting mechanism (2) are provided with a lifting sealing baffle (12), and a driving cylinder (14) capable of controlling the lifting and lowering movement of the sealing baffle (12) is arranged on the frame.

2. The large liquid cooling plate sealing detection system according to claim 1, characterized in that: The lifting mechanism (2) comprises a material transfer seat (21), on which a second conveying chain group (22) capable of transferring the liquid cooling plate to the inside of the vacuum box (11) is arranged, and the material transfer seat (21) is connected to a lifting device (23) capable of transferring it to different heights.

3. The large liquid cooling plate sealing detection system according to claim 2, characterized in that: The conveying mechanism (3) comprises a lifting platform (31) and a conveying platform (32). When the lifting platform (31) rises to a maximum height, it becomes flush with the conveying platform (32). The conveying platform (32) and the material transfer seat (21) can realize translational transfer of the liquid cooling plate.

4. The large liquid cooling plate sealing detection system according to claim 1, characterized in that: The surface of the vacuum box (11) is provided with a plurality of interfaces (111).

5. The large liquid cooling plate sealing detection system according to claim 4, characterized in that: A vacuum pumping device (4) and a helium pumping device (5) are provided on the outside of the frame, and the vacuum pumping device (4) and the helium pumping device (5) are both connected to the interface (111).

6. The large liquid cooling plate sealing detection system according to claim 5, characterized in that: A helium recovery device (7) is provided on the outside of the frame, and the helium recovery device (7) is connected to the helium extraction device (5).

7. The large liquid cooling plate sealing detection system according to claim 1, characterized in that: A helium detection device (6) is provided on the outside of the frame, and the helium detection device (6) is connected to a vacuum box (11).