Rapid detection equipment for crankshaft

By designing an adjustable fixed support frame and movable support frame, combined with the adjustment of the fixed components and support components, the problems of unstable fixation and inadequate adjustment of the existing crankshaft detection equipment are solved, and the accurate fixation and stable rotation of the crankshaft are achieved, which improves the accuracy and efficiency of detection.

CN222882296UActive Publication Date: 2025-05-16刘美英
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Patent Information

Application Number
CN202421187699.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-05-16
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing crankshaft detection equipment is unstable and cannot be adjusted according to crankshafts of different specifications and sizes, which affects the detection results and working efficiency.

Method used

A crankshaft rapid detection device is designed, including a fixed support frame and a movable support frame. By moving the adjustment block in the cavity of the adjustment groove, the position between the movable support frame and the fixed support frame is adjusted to ensure the accuracy of the crankshaft placement position and rotation stability. At the same time, through the adjustment of the fixing components and the supporting components, the crankshaft detector is ensured to contact the crankshaft surface, improving the accuracy and efficiency of detection.

Benefits of technology

It realizes accurate fixation and stable rotation of the crankshaft, improves the accuracy and working efficiency of the detection results, and can quickly adapt to crankshafts of different specifications and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crankshaft detection, and discloses crankshaft rapid detection equipment, which comprises a detection table and a fixed support frame, two adjusting grooves are equidistantly formed in the left side of the top end of the detection table, a movable support frame is movably connected to the left side of the top end of the detection table, and two adjusting blocks are equidistantly and fixedly connected to the bottom end of the movable support frame. Fixing grooves are formed in the top ends of the fixed supporting frame and the movable supporting frame, four supporting columns are fixedly installed at the bottom end of the detection table in a rectangular array mode, a fixing assembly is arranged at the rear end of the detection table, a supporting assembly is fixedly connected to the top end of the fixing assembly, and a crankshaft detector is fixedly connected to the top end of the supporting assembly. The position of the movable supporting frame is adjusted according to crankshafts of different specifications and sizes, the accuracy of the position is guaranteed, the position of the fixing assembly is adjusted through the connecting groove, the angle of the supporting assembly is adjusted according to specific conditions, and it is guaranteed that the crankshaft detector makes contact with the surface of the crankshaft.
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Description

Technical Field

[0001] This utility model relates to the field of crankshaft testing technology, and more specifically to a rapid crankshaft testing device. Background Technology

[0002] The crankshaft is the most important component in an engine. It bears the force transmitted from the connecting rod and converts it into torque, which is then output through the crankshaft to drive other accessories on the engine. The rotation of the crankshaft is the power source of the engine and the source of power for the entire mechanical system. The crankshaft is subjected to the combined action of centrifugal force from the rotating mass, periodically changing gas inertial force, and reciprocating inertial force, which causes the crankshaft to be subjected to bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and rigidity, and the journal surface must be wear-resistant, have uniform operation, and good balance.

[0003] The shortcomings of existing technologies: In existing technologies, crankshaft testing usually involves workers placing the crankshaft on a support frame, installing the testing equipment, and manually rotating the crankshaft to test it. This method does not provide a stable fixation for the crankshaft testing equipment, and the equipment may move during rotation, affecting the test results. In addition, the support frame structure is simple and cannot be adjusted according to crankshafts of different sizes, reducing work efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a crankshaft rapid testing device to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a crankshaft rapid testing device, including a testing platform, a fixed support frame fixedly connected to the right side of the top of the testing platform, two adjustment slots equally spaced on the left side of the top of the testing platform, a movable support frame movably connected to the left side of the top of the testing platform, two adjustment blocks fixedly connected at equal distances at the bottom of the movable support frame, fixed slots being provided at the top of both the fixed support frame and the movable support frame, four support columns fixedly installed in a rectangular array at the bottom of the testing platform, a fixed component being provided at the rear end of the testing platform, a support component being fixedly connected to the top of the fixed component, and a crankshaft tester being fixedly connected to the top of the support component.

[0006] Preferably, the position and shape of the adjusting block are adapted to the position and shape of the inner cavity of the adjusting groove, and the adjusting block is movably connected to the inner cavity of the adjusting groove.

[0007] Preferably, the fixing component includes a fixing block, a connecting block is fixedly connected to the front end of the fixing block, a connecting groove is provided at the front end of the connecting block, a first fastener is movably connected to the middle of the top end of the connecting block, a rotating connector is fixedly connected to the top end of the fixing block, a first connecting rod is rotatably connected to the middle of the rotating connector, and a rotating component is rotatably connected to the left end of the first connecting rod.

[0008] Preferably, the size of the inner cavity of the connecting groove is adapted to the height of the cross-section of the testing stage, and the connecting block is movably connected to the outer surface of the testing stage through the connecting groove.

[0009] Preferably, the support assembly includes a first support rod, a collar is movably connected to the outer surface of the first support rod, a second fastener is rotatably connected to the middle of the front end of the collar, a connecting sleeve is fixedly connected to the rear end of the collar, a third fastener is rotatably connected to the right end of the connecting sleeve, and a second support rod is rotatably connected to the inner cavity of the connecting sleeve.

[0010] Preferably, the first support rod is fixedly connected to the top of the rotating part, and the second support rod is fixedly connected to the bottom of the crankshaft tester.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] 1. This utility model supports the crankshaft to be tested by providing a fixed support frame and a movable support frame. According to the crankshaft of different specifications and sizes, the position of the movable support frame is adjusted. The position between the movable support frame and the fixed support frame is adjusted by the movement of the adjusting block in the adjusting groove cavity, so that the placement of the crankshaft is more accurate and the test results are guaranteed. At the same time, the fixed groove opened at the top of the fixed support frame and the movable support frame ensures the stability of the crankshaft when it rotates.

[0013] 2. This utility model uses a fixed component and a support component to install the crankshaft tester. The position of the fixed component is adjusted according to the position of the movable support frame through the connecting groove. After adjustment, the position is fixed by the first fastener. During use, the angle of the support component is adjusted according to the specific situation so that the crankshaft tester contacts the crankshaft surface, ensuring the accuracy of the test results. There is no need to reinstall the test equipment, making the test faster and more convenient, and greatly improving work efficiency. Attached Figure Description

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the fixing component and the support component of this utility model.

[0016] Figure 3 For the present utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle.

[0017] Figure 4 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0018] The attached figures are labeled as follows: 1. Testing table; 2. Fixed support frame; 3. Adjustment groove; 4. Movable support frame; 5. Adjustment block; 6. Fixed groove; 7. Support column; 8. Fixed assembly; 81. Fixed block; 82. Connecting block; 83. Connecting groove; 84. First fastener; 85. Rotating connector; 86. First connecting rod; 87. Rotating component; 9. Support assembly; 91. First support rod; 92. Collar; 93. Second fastener; 94. Connecting sleeve; 95. Third fastener; 96. Second support rod; 10. Crankshaft testing instrument. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The crankshaft rapid testing device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] This utility model provides a rapid crankshaft testing device, such as... Figure 1 As shown, the test platform includes a test stand 1. A fixed support frame 2 is fixedly connected to the right side of the top of the test stand 1. Two adjusting slots 3 are equally spaced on the left side of the top of the test stand 1. A movable support frame 4 is movably connected to the left side of the top of the test stand 1. The crankshaft to be tested is supported by the fixed support frame 2 and the movable support frame 4. Two adjusting blocks 5 are fixedly connected at equal distances at the bottom of the movable support frame 4. The position and shape of the adjusting blocks 5 are adapted to the position and shape of the inner cavity of the adjusting slots 3. The adjusting blocks 5 are movably connected to the inner cavity of the adjusting slots 3. According to the specific specifications and dimensions of the crankshaft, the position of the adjusting blocks 5 in the inner cavity of the adjusting slots 3 is moved to adjust the distance between the movable support frame 4 and the fixed support frame 2, ensuring the accuracy of the crankshaft's fixed position. Fixed slots 6 are opened at the top of both the fixed support frame 2 and the movable support frame 4 to ensure the stability of the crankshaft during rotation. Four support columns 7 are fixedly installed in a rectangular array at the bottom of the test stand 1. A fixed component 8 is set at the rear end of the test stand 1. A support component 9 is fixedly connected to the top of the fixed component 8. A crankshaft tester 10 is fixedly connected to the top of the support component 9.

[0021] Furthermore, such as Figure 2 and Figure 3As shown, the fixing component 8 includes a fixing block 81, a connecting block 82 fixedly connected to the front end of the fixing block 81, and a connecting groove 83 opened at the front end of the connecting block 82. The size of the inner cavity of the connecting groove 83 is adapted to the cross-sectional height of the testing table 1. The connecting block 82 is movably connected to the outer surface of the testing table 1 through the connecting groove 83. According to the specific situation of the position adjustment of the movable support frame 4, the position of the connecting block 82 on the outer surface of the testing table 1 is moved through the connecting groove 83 to ensure that the crankshaft tester 10 corresponds to the position of the crankshaft surface. A first fastener 84 is movably connected to the middle of the top of the connecting block 82. After the position of the connecting block 82 is moved, the first fastener 84 is rotated to fix the position of the connecting block 82. A rotating connector 85 is fixedly connected to the top of the fixing block 81. A first connecting rod 86 is rotatably connected to the middle of the rotating connector 85. A rotating component 87 is rotatably connected to the left end of the first connecting rod 86. The overall angle of the support component 9 is adjusted by rotating the first connecting rod 86 through the rotating component 87.

[0022] Furthermore, the support assembly 9 includes a first support rod 91, a collar 92 movably connected to the outer surface of the first support rod 91, a second fastener 93 rotatably connected to the middle of the front end of the collar 92, the position of the collar 92 on the outer surface of the first support rod 91 can be adjusted as needed, and the position can be fixed by the second fastener 93 after adjustment, a connecting sleeve 94 is fixedly connected to the rear end of the collar 92, a third fastener 95 is rotatably connected to the right end of the connecting sleeve 94, and a second support rod 96 is rotatably connected to the inner cavity of the connecting sleeve 94, the angle of the second support rod 96 can be adjusted by rotating the second support rod 96 by the third fastener 95.

[0023] Furthermore, such as Figure 4 As shown, the first support rod 91 is fixedly connected to the top of the rotating part 87, and the second support rod 96 is fixedly connected to the bottom of the crankshaft tester 10. According to the fixed position of the crankshaft, the angle of the support assembly 9 is adjusted so that the crankshaft tester 10 contacts the crankshaft surface. Through the rotation of the crankshaft, the crankshaft tester 10 performs testing on the crankshaft surface.

[0024] The working principle of this utility model is as follows: First, adjust the position of the movable support frame 4 according to the specific size of the crankshaft to be tested. Adjust the distance between the movable support frame 4 and the fixed support frame 2 by moving the adjustment block 5 in the inner cavity of the adjustment groove 3. After the adjustment is completed, place the crankshaft in the inner cavity of the fixed groove 6 at the top of the fixed support frame 2 and the movable support frame 4. Then, adjust the position of the fixed component 8 according to the position of the crankshaft. Move the position of the connecting block 82 on the outer surface of the testing table 1 by the connecting groove 83 to ensure that the crankshaft tester 10 corresponds to the position of the crankshaft surface. After the position of the connecting block 82 is moved, rotate the first fastener 84 to fix the position of the connecting block 82. Then, adjust the position of the collar 92 on the outer surface of the first support rod 91 as needed. After the adjustment is completed, fix its position by the second fastener 93. Rotate the second support rod 96 by the third fastener 95 to adjust the angle of the second support rod 96 so that the crankshaft tester 10 contacts the crankshaft surface. By rotating the crankshaft, the crankshaft tester 10 performs testing on the crankshaft surface.

[0025] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0026] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crankshaft rapid testing device, comprising a testing platform (1), characterized in that: The top right side of the detection platform (1) is fixedly connected to a fixed support frame (2), the top left side of the detection platform (1) is provided with two adjustment slots (3) at equal distances, the top left side of the detection platform (1) is movably connected to a movable support frame (4), the bottom of the movable support frame (4) is fixedly connected with two adjustment blocks (5) at equal distances, the tops of the fixed support frame (2) and the movable support frame (4) are both provided with fixing slots (6), the bottom of the detection platform (1) is fixedly installed with four support columns (7) in a rectangular array, the rear end of the detection platform (1) is provided with a fixing assembly (8), the top of the fixing assembly (8) is fixedly connected to a support assembly (9), and the top of the support assembly (9) is fixedly connected to a crankshaft detector (10).

2. The crankshaft rapid detection device according to claim 1 is characterized in that: The position and shape of the adjustment block (5) are matched to the position and shape of the inner cavity of the adjustment groove (3), and the adjustment block (5) is movably connected to the inner cavity of the adjustment groove (3).

3. The crankshaft rapid detection device according to claim 1 is characterized in that: The fixing assembly (8) comprises a fixing block (81), the front end of the fixing block (81) is fixedly connected to a connecting block (82), the front end of the connecting block (82) is provided with a connecting groove (83), the middle part of the top end of the connecting block (82) is movably connected to a first fastener (84), the top end of the fixing block (81) is fixedly connected to a rotating connecting member (85), the middle part of the rotating connecting member (85) is rotatably connected to a first connecting rod (86), and the left end of the first connecting rod (86) is rotatably connected to a rotating member (87).

4. The crankshaft rapid detection device according to claim 3 is characterized in that: The inner cavity size of the connection groove (83) is adapted to the cross-sectional height of the detection platform (1), and the connection block (82) is movably connected to the outer surface of the detection platform (1) through the connection groove (83).

5. The crankshaft rapid detection device according to claim 3 is characterized in that: The support assembly (9) comprises a first support rod (91), the outer surface of the first support rod (91) is movably connected to a collar (92), the middle part of the front end of the collar (92) is rotatably connected to a second fastener (93), the rear end of the collar (92) is fixedly connected to a connecting sleeve (94), the right end of the connecting sleeve (94) is rotatably connected to a third fastener (95), and the inner cavity of the connecting sleeve (94) is rotatably connected to a second support rod (96).

6. The crankshaft rapid detection device according to claim 5, characterized in that: The first support rod (91) is fixedly connected to the top end of the rotating member (87), and the second support rod (96) is fixedly connected to the bottom end of the crankshaft detector (10).

Citation Information

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