Electric tracing band temperature control box with efficient explosion-proof performance

By designing sealing components and cooling components in the electrically ducted temperature control box, effective control and explosion-proof protection of the internal temperature of the box is achieved, solving the problem of insufficient explosion-proof performance of traditional temperature control boxes, and improving safety and energy efficiency.

CN222882974UActive Publication Date: 2025-05-16JIANGSU SANNIU ELECTRIC CO LTD
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Patent Information

Application Number
CN202421941319.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-16
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

Traditional electric heat-tracking temperature control boxes have shortcomings in explosion-proof performance, and they are prone to failure in flammable and explosive environments, resulting in safety accidents. The temperature control box has a simple structure and is too slow to dissipate heat, which can easily lead to the thermostat failure and has a low service life.

Method used

An electrically ducted thermostatic box including a sealing element and a cooling element is designed. The sealing element realizes the shielding and sealing of the exhaust window through a sealing plate and a sliding groove, and the cooling element realizes the exhaust heat dissipation of the inside of the box through a cooling fan and a moving assembly.

Benefits of technology

It effectively reduces energy consumption, improves the energy efficiency of the system, ensures that it can cool down in time when temperature is abnormal, prevents explosion accidents, and significantly improves the safety of equipment and operators.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222882974U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric tracing band temperature control box with efficient explosion-proof performance, which comprises a box body and an explosion-proof assembly, and the explosion-proof assembly comprises a sealing element and a cooling element. The sealing element comprises sealing plates and a first fixing frame, one side of each sealing plate drives the sealing plates at the upper end and the lower end through a moving assembly in the first fixing frame at the same time and moves up and down along a first sliding groove, and the exhaust window is shielded and sealed according to the working condition in the temperature control box body. The cooling assembly comprises cooling fans and a second fixing frame, the cooling fans drive the cooling fans at the upper end and the lower end at the same time through a moving assembly in the second fixing frame, and after the cooling fans move to the position of the exhaust window, the interior of the temperature control box body is subjected to exhaust and heat dissipation so as to prevent explosion; according to the utility model, through cooperative work of the sealing element and the cooling element and combination of temperature monitoring and automatic control, effective control and explosion-proof protection of the temperature in the box body are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of temperature control boxes, in particular to an electric heating tape temperature control box with high-efficiency explosion-proof performance. Background Art

[0002] With the continuous development of industrial technology, the requirements for safety and efficiency are increasing day by day, especially in high-risk industries such as chemical, petroleum, and natural gas, explosion-proof performance has become one of the key indicators of equipment design. As a heating device used for pipe and equipment insulation, the safety of electric heating tape is directly related to the stable operation of the entire production system. Therefore, the development of an electric heating tape temperature control box with high efficiency and explosion-proof performance is of great significance to improving the safety and reliability of industrial production.

[0003] The design of traditional electric heating cable temperature control box often focuses on temperature control and energy efficiency, but not enough consideration is given to explosion-proof performance. In an inflammable and explosive environment, once the electric heating cable or temperature control box fails, it may cause serious safety accidents; and the existing temperature control box has a relatively simple structure, and the heat inside the box dissipates too slowly, which can easily cause the thermostat to fail or even explode due to overheating, resulting in a short service life. In addition, the existing temperature control box lacks monitoring of the internal temperature of the box, and requires frequent manual inspections and operations, which increases the workload during operation. Therefore, the market urgently needs an electric heating cable temperature control box that can work stably in harsh environments and has high efficiency and explosion-proof performance. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model discloses an electric heating tape temperature control box with high-efficiency explosion-proof performance to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric heating tape temperature control box with high-efficiency explosion-proof performance, comprising a box body and an explosion-proof component provided on one side of the box body, wherein the explosion-proof component comprises a sealing element and a cooling element;

[0006] The sealing element includes a sealing plate and a first fixing frame, a crossbeam is provided in the middle of the wall surface of one side of the box body, the upper and lower ends of the crossbeam are respectively provided with first sliding grooves, and the two sides of the sealing plate are slidably connected with the first sliding grooves, and the upper end of the first sliding groove is provided with an exhaust window, and the first fixing frame is located on one side of the first sliding groove, and one side of the sealing plate drives the upper and lower sealing plates at the same time through the moving component provided inside the first fixing frame, and moves up and down along the first sliding groove, and shields and seals the exhaust window according to the working conditions inside the temperature control box body;

[0007] The cooling element includes a cooling fan and a second fixed frame, the cooling fan is located at the upper and lower ends of the beam, and the cooling fan is located on the outside of the sealing plate, a partition plate is provided between the sealing plate and the cooling fan, the partition plate is fixedly installed on the outer walls of the upper and lower ends of the beam, the second fixed frame is located on the other side of the first sliding groove, the cooling fan drives the upper and lower cooling fans at the same time through the moving component provided inside the second fixed frame, and moves up and down between the first fixed frame and the second fixed frame, and after the cooling fan moves to the exhaust window position, the interior of the temperature control box is exhausted and heat is dissipated to prevent explosion.

[0008] Preferably, the moving assembly includes a threaded rod, a first sliding block and a second sliding block, the threaded rod is respectively located on both sides of the first fixed frame and the second fixed frame, and the two ends of the threaded rod are respectively rotatably connected to the inner walls of the first fixed frame and the second fixed frame, the first sliding block is slidably located inside the first fixed frame, and the first sliding block is connected to one side of the sealing plate, the wall surface of the first sliding block is provided with a first threaded hole, the first threaded hole and the threaded rod inside the first fixed frame cooperate with each other, and the first sliding block is driven to move smoothly along the inside of the first fixed frame through the rotation of the threaded rod, the second sliding block is slidably located inside the second fixed frame, and the second sliding block is connected to one side of the cooling fan, the wall surface of the second sliding block is provided with a second threaded hole, the second threaded hole and the threaded rod inside the second fixed frame cooperate with each other, and the second sliding block is driven to slide translationally along the inside of the second fixed frame through the rotation of the threaded rod.

[0009] Preferably, a driving assembly is provided in the middle position between the first fixing frame and the second fixing frame, and the driving assembly includes a driving motor, a first bevel gear and a second bevel gear. The driving motor is installed on the inner wall surfaces at both ends of the crossbeam, the first bevel gear is located at the output end of the driving motor, and the second bevel gears are respectively located at one end of the inner side of the threaded rod, and the first bevel gear is respectively meshed with the second bevel gears on both sides, and the rotation of the threaded rods on both sides is respectively controlled by the driving motor.

[0010] Preferably, the threads of the two groups of threaded rods on the same side face in opposite directions.

[0011] Preferably, a dustproof mesh cover is provided on the surface of the exhaust window, and the dustproof mesh cover is used to prevent external debris from entering the interior of the box.

[0012] Preferably, a temperature measuring element is provided inside the crossbeam, and the temperature measuring element includes a control unit and a temperature measuring probe. The control unit is located inside the crossbeam, one end of the temperature measuring probe is connected to the control unit, and the other end extends into the interior of the box to monitor the internal temperature of the box in real time.

[0013] Preferably, the control unit is electrically connected to the driving motors on both sides of the beam, and the control unit receives the high temperature signal measured by the temperature measuring probe, and controls the inner sealing plate to move away from the exhaust window position, and simultaneously controls the outer cooling fan to move to the exhaust window for exhaust cooling treatment.

[0014] Preferably, a dustproof plate is provided on the outer side of the cross beam, and the dustproof plate is used to accommodate cooling fans at the upper and lower ends.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. In the utility model, the precise control of the sealing plate and the cooling fan and the design of starting only when necessary can help reduce energy consumption, improve the energy efficiency of the entire system, ensure that the exhaust window can be opened and the cooling fan can be started in time when the temperature is abnormal, effectively prevent explosion accidents caused by excessive temperature, intelligently control the temperature in the temperature control box, and significantly improve the safety of equipment and operators.

[0017] 2. In the present invention, the moving components of the sealing plate and the cooling fan are designed with threaded rods and sliding blocks, which ensures the stability and reliability of movement and reduces the possibility of mechanical failure.

[0018] 3. In the utility model, the cooling fan can be retracted into the dustproof plate when not working, which not only protects the fan but also saves space, making the space utilization of the equipment more reasonable under different working conditions.

[0019] 4. In the present invention, the need for manual intervention is reduced through the automated temperature monitoring and control system, the operation process is simplified, and it helps to timely discover and solve potential problems, thereby reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0021] In the attached picture:

[0022] Figure 1 It is a schematic diagram of the overall structure of the electric heating cable temperature control box of the utility model;

[0023] Figure 2 This is a structural schematic diagram of the temperature control box body of the utility model from one perspective;

[0024] Figure 3 It is a structural schematic diagram of the sealing element of the utility model;

[0025] Figure 4This is a structural schematic diagram of the sealing plate of the utility model from one perspective;

[0026] Figure 5 It is a structural schematic diagram of the cooling element of the utility model;

[0027] Figure 6 This is a schematic structural diagram of the cooling fan of the utility model from one perspective;

[0028] Figure 7 It is a structural schematic diagram of the drive assembly of the utility model;

[0029] Figure 8 It is a structural schematic diagram of the temperature measuring element of the utility model;

[0030] Numbers in the figure: 1, box body; 101, crossbeam; 102, first sliding groove; 103, exhaust window; 104, partition plate; 105, dustproof plate; 201, sealing plate; 202, first fixed frame; 301, cooling fan; 302, second fixed frame; 401, threaded rod; 402, first sliding block; 403, second sliding block; 404, first threaded hole; 405, second threaded hole; 501, drive motor; 502, first bevel gear; 503, second bevel gear; 6, dustproof mesh cover; 701, control unit; 702, temperature probe. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0032] Example: Figure 1 As shown, an electric heating tape temperature control box with high efficiency explosion-proof performance includes a box body 1 and an explosion-proof component provided on one side of the box body 1, wherein the explosion-proof component includes a sealing element and a cooling element;

[0033] like Figure 2-Figure 4 As shown, the sealing element includes a sealing plate 201 and a first fixing frame 202, a crossbeam 101 is provided in the middle of the wall surface of one side of the box body 1, and the upper and lower ends of the crossbeam 101 are respectively provided with first sliding grooves 102, and both sides of the sealing plate 201 are slidably connected with the first sliding grooves 102, and an exhaust window 103 is provided at the upper end of the first sliding groove 102, and a dustproof mesh cover 6 is provided on the surface of the exhaust window 103, and the dustproof mesh cover 6 is used to prevent external debris from entering the box body 1, and the first fixing frame 202 is located on one side of the first sliding groove 102, and one side of the sealing plate 201 drives the upper and lower sealing plates 201 at the same time through the moving component provided inside the first fixing frame 202, and moves up and down along the first sliding groove 102, and shields and seals the exhaust window 103 according to the working conditions inside the temperature control box body 1;

[0034] like Figure 2-Figure 6 As shown, the cooling element includes a cooling fan 301 and a second fixing frame 302. The cooling fan 301 is located at the upper and lower ends of the beam 101, and the cooling fan 301 is located outside the sealing plate 201. A partition plate 104 is provided between the sealing plate 201 and the cooling fan 301. The partition plate 104 is fixedly installed on the outer walls of the upper and lower ends of the beam 101. The second fixing frame 302 is located on the other side of the first sliding groove 102. The cooling fan 301 drives the cooling fans 301 at the upper and lower ends at the same time through the moving components provided inside the second fixing frame 302. The cooling fans 301 are moved along the first fixing frame 202 and the second fixing frame 202. The cooling fan 301 moves up and down between the frames 302. After the cooling fan 301 moves to the exhaust window 103, the interior of the temperature control box body 1 is exhausted and heat is dissipated to help reduce the temperature inside the box body 1 and prevent explosion. A dustproof plate 105 is provided on the outside of the crossbeam 101. The dustproof plate 105 is used to store the cooling fans 301 at the upper and lower ends. When the cooling fan 301 is not working, it will shrink into the dustproof plate 105. The design of the dustproof plate 105 effectively protects the cooling fan 301 from the influence of the external environment, reduces the intrusion of dust and impurities, and thus extends the service life of the cooling fan 301.

[0035] Among them, Figure 2-Figure 8As shown, the moving assembly includes a threaded rod 401, a first sliding block 402 and a second sliding block 403. The threaded rod 401 is respectively located on both sides of the first fixing frame 202 and the second fixing frame 302, and the two ends of the threaded rod 401 are respectively rotatably connected to the inner walls of the first fixing frame 202 and the second fixing frame 302. The threads of the two groups of threaded rods 401 on the same side are in opposite directions. The first sliding block 402 is slidably located inside the first fixing frame 202, and the first sliding block 402 is connected to one side of the sealing plate 201. The wall surface of the first sliding block 402 is provided with a first threaded hole 404. The first threaded hole 404 The first sliding block 403 is arranged inside the second fixing frame 302, and the second sliding block 403 is connected to one side of the cooling fan 301. The second sliding block 403 has a second threaded hole 405 on its wall. The second threaded hole 405 cooperates with the threaded rod 401 inside the second fixing frame 302. The threaded rod 401 rotates to drive the first sliding block 403 to move smoothly along the inside of the first fixing frame 202. The second sliding block 403 is slidably located inside the second fixing frame 302, and the second sliding block 403 is connected to one side of the cooling fan 301. The second sliding block 403 has a second threaded hole 405 on its wall. The second threaded hole 405 cooperates with the threaded rod 401 inside the second fixing frame 302. The threaded rod 401 rotates to drive the second sliding block 403 to translate and slide along the inside of the second fixing frame 302. A driving assembly is provided between the first fixing frame 202 and the second fixing frame 302, and the driving assembly includes a driving motor 501, a first bevel gear 502 and a second bevel gear 503. The driving motor 501 is installed on the inner wall surface at both ends of the beam 101, the first bevel gear 502 is located at the output end of the driving motor 501, and the second bevel gear 503 is respectively located at one end of the inner side of the threaded rod 401, and the first bevel gear 502 is respectively meshed with the second bevel gear 503 on both sides. The threaded rods 401 on both sides are respectively controlled to rotate by the driving motor 501. A temperature measuring element is provided inside the beam 101 to measure the temperature. The element includes a control unit 701 and a temperature probe 702. The control unit 701 is located inside the crossbeam 101. One end of the temperature probe 702 is connected to the control unit 701, and the other end extends into the box body 1 to monitor the internal temperature of the box body 1 in real time. The control unit 701 is electrically connected to the drive motors 501 on both sides of the crossbeam 101. The control unit 701 receives the high temperature signal measured by the temperature probe 702, and controls the inner sealing plate 201 to move away from the exhaust window 103, and controls the outer cooling fan 301 to move to the exhaust window 103 for exhaust cooling treatment.

[0036] How it works

[0037] 1) Sealing and exhaust control:

[0038] The sealing plate 201 is slidably connected to the crossbeam 101 of the box body 1 through the first sliding groove 102 and can move up and down; when the temperature inside the box body 1 is normal, the sealing plate 201 is driven by the threaded rod 401 and the first sliding block 402 in the moving assembly to cover the exhaust window 103 to prevent external debris from entering the box body 1; when the temperature inside the box body 1 rises, the temperature measuring element detects a high temperature signal, and the control unit 701 drives the motor 501 to rotate the threaded rod 401 to move the sealing plate 201 away from the exhaust window 103 to allow exhaust.

[0039] 2) Cooling and heat dissipation:

[0040] The cooling fan 301 is located on the outside of the sealing plate 201, and is slidably connected to the second fixed frame 302 through the second sliding groove, and can also move up and down; when cooling is required, the cooling fan 301 is driven by the moving component threaded rod 401 and the second sliding block 403, and moves to the exhaust window 103 position to exhaust and dissipate heat from the inside of the box 1, thereby helping to reduce the temperature inside the box 1; when the cooling fan 301 is not working, it can be retracted into the dustproof plate 105 to protect the cooling fan 301 and extend its life.

[0041] 3) Temperature monitoring and automatic control:

[0042] The temperature probe 702 in the temperature measuring element extends into the interior of the box 1 to monitor the temperature in real time; at the same time, the high temperature signal of the temperature probe 702 is received by the control unit 701 to automatically control the driving motors 501 on both sides, and then control the movement of the sealing plate 201 and the cooling fan 301, thereby realizing automatic temperature control and explosion-proof protection.

[0043] The electric heating cable temperature control box in the utility model realizes effective control and explosion-proof protection of the temperature in the box body 1 through the coordinated work of the sealing element and the cooling element, combined with temperature monitoring and automatic control. When the temperature in the box body 1 rises, the system will automatically open the exhaust window 103 and start the cooling fan 301 to dissipate heat to prevent the occurrence of explosion accidents.

[0044] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An electric heating cable temperature control box with high efficiency explosion-proof performance, characterized by: It includes a box body and an explosion-proof component provided on one side of the box body, wherein the explosion-proof component includes a sealing element and a cooling element; The sealing element includes a sealing plate and a first fixing frame, a crossbeam is provided in the middle of the wall surface of one side of the box body, the upper and lower ends of the crossbeam are respectively provided with first sliding grooves, and the two sides of the sealing plate are slidably connected with the first sliding grooves, and the upper end of the first sliding groove is provided with an exhaust window, and the first fixing frame is located on one side of the first sliding groove, and one side of the sealing plate drives the upper and lower sealing plates at the same time through the moving component provided inside the first fixing frame, and moves up and down along the first sliding groove, and shields and seals the exhaust window according to the working conditions inside the temperature control box body; The cooling element includes a cooling fan and a second fixed frame, the cooling fan is located at the upper and lower ends of the beam, and the cooling fan is located on the outside of the sealing plate, a partition plate is provided between the sealing plate and the cooling fan, the partition plate is fixedly installed on the outer walls of the upper and lower ends of the beam, the second fixed frame is located on the other side of the first sliding groove, the cooling fan drives the upper and lower cooling fans at the same time through the moving component provided inside the second fixed frame, and moves up and down between the first fixed frame and the second fixed frame, and after the cooling fan moves to the exhaust window position, the interior of the temperature control box is exhausted and heat is dissipated to prevent explosion.

2. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 1 is characterized in that: The moving assembly includes a threaded rod, a first sliding block and a second sliding block, the threaded rod is respectively located on both sides of the first fixed frame and the second fixed frame, and the two ends of the threaded rod are respectively rotatably connected to the inner walls of the first fixed frame and the second fixed frame, the first sliding block is slidably located inside the first fixed frame, and the first sliding block is connected to one side of the sealing plate, the wall surface of the first sliding block is provided with a first threaded hole, the first threaded hole and the threaded rod inside the first fixed frame cooperate with each other, and the first sliding block is driven to move smoothly along the inside of the first fixed frame through the rotation of the threaded rod, the second sliding block is slidably located inside the second fixed frame, and the second sliding block is connected to one side of the cooling fan, the wall surface of the second sliding block is provided with a second threaded hole, the second threaded hole and the threaded rod inside the second fixed frame cooperate with each other, and the second sliding block is driven to slide translationally along the inside of the second fixed frame through the rotation of the threaded rod.

3. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 2 is characterized in that: A driving assembly is provided between the first fixing frame and the second fixing frame, and the driving assembly includes a driving motor, a first bevel gear and a second bevel gear. The driving motor is installed on the inner wall surfaces at both ends of the crossbeam, the first bevel gear is located at the output end of the driving motor, and the second bevel gears are respectively located at one end of the inner side of the threaded rod, and the first bevel gear is respectively meshed with the second bevel gears on both sides, and the rotation of the threaded rods on both sides is respectively controlled by the driving motor.

4. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 3 is characterized in that: The threads of the two sets of threaded rods on the same side face opposite directions.

5. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 1 is characterized in that: A dustproof mesh cover is provided on the surface of the exhaust window, and the dustproof mesh cover is used to prevent external debris from entering the interior of the box.

6. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 1 is characterized in that: A temperature measuring element is provided inside the crossbeam, and the temperature measuring element includes a control unit and a temperature measuring probe. The control unit is located inside the crossbeam, one end of the temperature measuring probe is connected to the control unit, and the other end extends into the interior of the box to monitor the internal temperature of the box in real time.

7. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 6 is characterized in that: The control unit is electrically connected to the drive motors on both sides of the beam, and the control unit receives the high temperature signal measured by the temperature measuring probe, and controls the inner sealing plate to move away from the exhaust window position, and controls the outer cooling fan to move to the exhaust window for exhaust cooling treatment.

8. The electric heating cable temperature control box with high efficiency explosion-proof performance according to claim 7 is characterized in that: A dustproof plate is arranged on the outer side of the cross beam, and the dustproof plate is used to accommodate the cooling fans at the upper and lower ends.