Plastic spraying uniformity control device

By designing a uniformity control device for plastic spraying, the circular arc movement and electric telescopic rod driven by the motor are solved, and the problem of uneven coating distribution on the semi-circular arc-shaped workpieces is achieved, achieving more uniform coating coverage and higher product quality.

CN222885662UActive Publication Date: 2025-05-20DONGGUAN QIANQINGLONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421669389.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-20
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

During the plastic spraying process, it is difficult for traditional spraying devices to achieve uniformity in coating distribution on semi-circular arc-shaped workpieces, resulting in too thick or too thin top and bottom coatings, affecting product quality and performance.

Method used

A plastic spray uniformity control device is designed, using a motor-driven support rod for arc movement, combining the electric telescopic rod and angle adjustment component to ensure that the spray head can flexibly adjust the position and angle and adapt to semi-circular arc-shaped workpieces.

Benefits of technology

Through this device, it is possible to achieve uniform coverage of the semi-circular arc-shaped workpiece by the spray head, avoid the problems of uneven coating thickness and inconsistent color, and improve product quality and performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic spraying uniformity control device which comprises a working table, the top face of one end of the working table is fixedly connected with two opposite supporting columns, a guide plate is fixedly connected between the top ends of the two supporting columns, and the center of the bottom face of the guide plate is fixedly connected with an installation block. A motor is fixedly connected to the surface of the mounting block, a supporting rod is fixedly connected to the output end of the motor, and an electric telescopic rod is fixedly connected to the end, away from the motor, of the supporting rod. In addition, an electric telescopic rod is located between a supporting rod and a connecting bolt, the spraying position of the spraying head can move front and back through stretching and retracting, the spraying comprehensiveness is improved, multiple times of spraying finishing can be conveniently carried out through the arrangement of the device, and the spraying efficiency is improved. And the practicability of the spraying device in use is improved.
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Description

Technical Field

[0001] The utility model relates to the field of spraying devices, in particular to a device for controlling the uniformity of plastic spraying. Background Technique

[0002] The device for controlling the uniformity of plastic spraying is a device specifically designed to ensure uniform coating distribution in plastic surface spraying operations. It mainly solves problems such as uneven coating thickness, inconsistent color, and uneven surface quality that may occur during plastic spraying. This device usually includes: a high-precision spray gun, a motion control system, a sensor monitoring system, and an intelligent control system.

[0003] Traditional spraying devices usually use linear motion or simple planar motion for spraying. This method can achieve good results when dealing with planar or regular-shaped workpieces. However, when facing semi-circular workpieces, since the movement trajectory of the spray gun cannot perfectly match the shape of the workpiece, it is easy to cause uneven coating distribution. At the top and bottom of the semi-circle, there are often situations of too thick or too thin coatings, seriously affecting the quality and performance of the product.

[0004] Therefore, a device for controlling the uniformity of plastic spraying is proposed. Content of the Utility Model

[0005] In view of the above problems, the utility model provides a device for controlling the uniformity of plastic spraying to solve the problems raised in the above background technique.

[0006] The technical solution of the utility model is as follows:

[0007] A device for controlling the uniformity of plastic spraying includes a workbench. At one end of the top surface of the workbench, two opposite support columns are fixedly connected. Between the tops of the two support columns, a guide plate is fixedly connected. At the center of the bottom surface of the guide plate, a mounting block is fixedly connected. On the surface of the mounting block, a motor is fixedly connected. The output end of the motor is fixedly connected with a support rod. The end of the support rod far from the motor is fixedly connected with an electric telescopic rod. The telescopic end of the electric telescopic rod is fixedly connected with a connecting bolt. The connecting bolt is fixedly connected with a spray head through an angle adjustment component. A connecting pipe is communicated with the surface of the spray head.

[0008] In a further technical solution, the angle adjustment component includes a fixed block. The fixed block is fixedly connected to the end of the connecting bolt far from the electric telescopic rod. On one side of the fixed block far from the connecting bolt, a rotating groove penetrating to the inside is opened. The inner wall of the rotating groove is rotatably connected with a rubber ball, and the opening diameter of the rotating groove is smaller than the radius of the rubber ball. The end of the rubber ball far from the fixed block is fixedly connected with a connecting rod.

[0009] Through the above technical solution, the use angle of the spray head can be adjusted by the rotation of the rubber ball on the inner wall of the rotating groove.

[0010] In a further technical solution, a screwing port penetrating into the interior of the rotating groove is formed on the top surface of the fixed block, an anti-slip column is threadedly connected to the inner wall of the screwing port, and a rotating head is fixedly connected to the top end of the anti-slip column.

[0011] Through the above technical solution, by rotating the anti-slip column and extending it into the interior of the rotating groove, the current position of the rubber ball is limited to maintain the use stability of the rubber ball, and at the same time, the angle adjustment stability of the spray head is also ensured.

[0012] In a further technical solution, an arc-shaped guide groove is formed on the surface of the guide plate, a sliding rod is slidably connected to the inner wall of the guide groove, and one end of the sliding rod away from the stopper is fixedly connected to the side surface of the support rod away from the electric telescopic rod.

[0013] Through the above technical solution, by providing the guide groove, the sliding rod and the stopper, the arc-shaped moving state of the support rod can have stability at both ends, and the sliding rod can stably slide on the inner wall of the guide groove.

[0014] In a further technical solution, a plurality of equally spaced positioning ports are formed on the top surface of the workbench, at least six positioning bolts are inserted into the inner walls of the positioning ports, and a clamping plate is fixedly connected to the top surface of the positioning bolts.

[0015] Through the above technical solution, it is convenient to limit the bottom edge of the workpiece, and at the same time, the plugging operation is convenient.

[0016] In a further technical solution, a stopper is fixedly connected to one end of the sliding rod, and the surface of the stopper is attached to the rear surface of the guide plate.

[0017] Through the above technical solution, it is convenient to keep the sliding state of the sliding rod stable.

[0018] Compared with the prior art, the present utility model has the following beneficial effects:

[0019] By the rotation of the driving motor, one end of the support rod can rotate around the center of the mounting block, so that the spray head can spray the workpiece placed on the top surface of the workbench. In addition, the electric telescopic rod is located between the support rod and the connecting bolt, and the spraying position of the spray head can be moved back and forth by telescoping, improving the comprehensiveness of spraying. Moreover, the setting of this device can facilitate multiple spraying and trimming, improving the practicability of the spraying device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall structural schematic diagram of the present utility model;

[0021] Figure 2 It is a schematic structural diagram of the spraying head of the present utility model after displacement;

[0022] Figure 3 It is the present utility model Figure 2 The enlarged structural schematic diagram of part A in it;

[0023] Figure 4 It is the assembled structural schematic diagram of the fixing block and the spraying head of the present utility model.

[0024] Explanation of reference numerals:

[0025] 1. Workbench; 2. Support column; 3. Guide plate; 4. Installation block; 5. Motor; 6. Support rod; 7. Guide groove; 8. Slide bar; 9. Stopper; 10. Electric telescopic rod; 11. Connecting bolt; 12. Fixing block; 13. Spraying head; 131. Connecting pipe; 14. Rotating groove; 15. Rubber ball; 16. Connecting rod; 17. Screwing port; 18. Anti-slip column; 19. Rotating head; 20. Positioning port; 21. Positioning bolt. Detailed implementation manners

[0026] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.

[0027] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0029] Embodiment:

[0030] Please refer to Figures 1-4, A plastic spraying uniformity control device, including a workbench 1. At one end of the top surface of the workbench 1, two opposite support columns 2 are fixedly connected. Between the tops of the two support columns 2, a guide plate 3 is fixedly connected. At the center of the bottom surface of the guide plate 3, a mounting block 4 is fixedly connected. On the surface of the mounting block 4, a motor 5 is fixedly connected. The output end of the motor 5 is fixedly connected with a support rod 6. The end of the support rod 6 far from the motor 5 is fixedly connected with an electric telescopic rod 10. The telescopic end of the electric telescopic rod 10 is fixedly connected with a connecting bolt 11. The connecting bolt 11 is fixedly connected with a spraying head 13 through an angle adjustment component. A connecting pipe 131 is communicated with the surface of the spraying head 13.

[0031] Please refer to Figure 1 and Figure 2 , The angle adjustment component includes a fixed block 12. The fixed block 12 is fixedly connected to the end of the connecting bolt 11 far from the electric telescopic rod 10. On one side of the fixed block 12 far from the connecting bolt 11, a rotating groove 14 penetrating to the inside is opened. The inner wall of the rotating groove 14 is rotatably connected with a rubber ball 15, and the opening diameter of the rotating groove 14 is smaller than the radius of the rubber ball 15. The end of the rubber ball 15 far from the fixed block 12 is fixedly connected with a connecting rod 16.

[0032] The use angle of the spraying head 13 can be adjusted by the rotation of the rubber ball 15 on the inner wall of the rotating groove 14.

[0033] Please refer to Figure 4 , On the top surface of the fixed block 12, a screwing port 17 penetrating to the inside of the rotating groove 14 is opened. The inner wall of the screwing port 17 is threadedly connected with an anti-slip column 18. The top end of the anti-slip column 18 is fixedly connected with a turning head 19.

[0034] By rotating the anti-slip column 18 and extending it into the inside of the rotating groove 14, the current position of the rubber ball 15 is limited to maintain the use stability of the rubber ball 15 and also ensure the angle adjustment stability of the spraying head 13.

[0035] Please refer to Figure 1 and Figure 2 , On the surface of the guide plate 3, an arc-shaped guide groove 7 is opened. The inner wall of the guide groove 7 is slidably connected with a sliding rod 8. The end of the sliding rod 8 far from the stop block 9 is fixedly connected to the side surface of the support rod 6 far from the electric telescopic rod 10.

[0036] By setting the guide groove 7, the sliding rod 8 and the stop block 9, the arc-shaped moving state of the support rod 6 can have stability at both ends, and the sliding rod 8 can slide smoothly on the inner wall of the guide groove 7.

[0037] Please refer to Figure 1 , On the top surface of the workbench 1, a number of equally spaced positioning ports 20 are opened. At least six positioning bolts 21 are inserted into the inner walls of the positioning ports 20. The top surfaces of the positioning bolts 21 are fixedly connected with clamping plates.

[0038] It is convenient to limit the bottom edge of the workpiece and facilitate the plug-in and pull-out operations.

[0039] Please refer to Figure 2 and Figure 3 , one end of the slide bar 8 is fixedly connected with a stopper 9, and the surface of the stopper 9 is in contact with the rear surface of the guide plate 3.

[0040] It is convenient to keep the sliding state of the slide bar 8 stable.

[0041] When working, first place the workpiece on the top surface of the workbench 1, then prepare more than two positioning bolts 21 corresponding to the bottom outer side of the workpiece, and insert them into the positioning port 20, then connect the spray head 13 to the rubber spray material using the connecting pipe 131, and then drive the motor 5 to make the support rod 6 move in an arc. During the process, the spray head 13 can perform semi-circular spraying on the workpiece. In addition, during the spraying process, the electric telescopic rod 10 can be driven to adjust the lateral use position of the spray head 13 to improve the comprehensiveness of the sprayed workpiece. After each arc spraying is completed, the workpiece can be rotated to The unsprayed position faces the moving route of the spray head 13 for spraying. In addition, the positioning port 20 is set so that the excess paint in the spraying process can fall directly to avoid accumulation of paint on the surface of the workbench 1. When the workpiece needs to be sprayed horizontally, the motor 5 can be directly driven to let the spray head 13 face the spraying surface of the workpiece. In addition, when the spray head 13 needs to be used at an inclined angle, the rubber ball 15 can be rotated on the inner wall of the rotating groove 14 to adjust the outlet angle of the spray head 13, and then the anti-slip column 18 can be pressed against the current position of the rubber ball 15 by rotating the rotating head 19.

[0042] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A plastic spraying uniformity control device, comprising a workbench (1), characterized in that: Two opposing support columns (2) are fixedly connected to the top surface of one end of the workbench (1); a guide plate (3) is fixedly connected between the top ends of the two support columns (2); a mounting block (4) is fixedly connected to the center of the bottom surface of the guide plate (3); a motor (5) is fixedly connected to the surface of the mounting block (4); a support rod (6) is fixedly connected to the output end of the motor (5); an electric telescopic rod (10) is fixedly connected to the end of the support rod (6) away from the motor (5); a connecting bolt (11) is fixedly connected to the telescopic end of the electric telescopic rod (10); the connecting bolt (11) is fixedly connected to a spray head (13) via an angle adjustment assembly; and a connecting pipe (131) is connected to the surface of the spray head (13).

2. A plastic spraying uniformity control device according to claim 1, characterized in that: The angle adjustment assembly comprises a fixed block (12), wherein the fixed block (12) is fixedly connected to one end of the connecting bolt (11) away from the electric telescopic rod (10), and a rotating groove (14) penetrating to the inside is provided on one side of the fixed block (12) away from the connecting bolt (11), and a rubber ball (15) is rotatably connected to the inner wall of the rotating groove (14), and the opening diameter of the rotating groove (14) is smaller than the radius of the rubber ball (15), and a connecting rod (16) is fixedly connected to one end of the rubber ball (15) away from the fixed block (12).

3. A plastic spraying uniformity control device according to claim 2, characterized in that: The top surface of the fixed block (12) is provided with a screw-on opening (17) penetrating into the interior of the rotating groove (14); the inner wall of the screw-on opening (17) is threadedly connected with an anti-skid column (18); the top end of the anti-skid column (18) is fixedly connected with a rotating head (19).

4. A plastic spraying uniformity control device according to claim 1, characterized in that: An arc-shaped guide groove (7) is provided on the surface of the guide plate (3), and a slide rod (8) is slidably connected to the inner wall of the guide groove (7). One end of the slide rod (8) away from the stopper (9) is fixedly connected to a side surface of the support rod (6) away from the electric telescopic rod (10).

5. The plastic spraying uniformity control device according to claim 1, characterized in that: The top surface of the workbench (1) is provided with a plurality of equally spaced positioning openings (20), the inner walls of the positioning openings (20) are provided with at least six positioning bolts (21), and the top surfaces of the positioning bolts (21) are fixedly connected with clamping plates.

6. A plastic spraying uniformity control device according to claim 4, characterized in that: One end of the slide bar (8) is fixedly connected to a stopper (9), and the surface of the stopper (9) is in contact with the rear surface of the guide plate (3).