Insulation spacer and roll core assembling mechanism

Abstract

The utility model belongs to the field of batteries, particularly relates to an assembling mechanism for an insulating spacer and a roll core, and provides the following scheme aiming at the existing problems that the conveying needs to be stopped, the production efficiency is low, the occupied space is large and the transportation cost is high: the assembling mechanism comprises a vibrating disc feeding machine; the guide chute is in bolted connection with a discharge hole of the vibrating disc feeding machine; the CCD detector is positioned on the right side of the discharge hole of the guide chute; the material conveying belt is placed at the bottom of the material guide groove; the blocking air cylinder is in bolted connection with the left end of the rear side of the material conveying belt; the material pushing air cylinder A is connected to the rear side of the material conveying belt through a bolt, and the material pushing air cylinder A is located on the right side of the CCD detection device, so that insulation gaskets are assembled in the roll core conveying process, the production efficiency is improved, a vibration disc feeding mode is adopted for the insulation gaskets, blister disc packaging is removed, the production efficiency of insulation gasket assembling is improved, and the packaging and transporting cost of the insulation gaskets is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of batteries, in particular to an assembly mechanism for an insulating gasket and a winding core. Background Art

[0002] For the assembly method of the insulating gasket and the winding core, the main current process is as follows: the winding core is transported by a feeding belt to the assembly position and positioned by a fixture; a manipulator grabs the insulating gasket and assembles it with the winding core.

[0003] As can be seen from the above process, the winding core needs to be positioned, and positioning requires the conveying to stop, so the production efficiency is slow; the insulating gasket is grabbed by a manipulator, so the neatness of the incoming insulating gasket must be ensured, so blister trays need to be used for packaging, and the packaging form of blister trays occupies a large space and has a high transportation cost. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages of the prior art that the conveying needs to stop, the production efficiency is slow, the occupied space is large, and the transportation cost is high, and to propose an assembly mechanism for an insulating gasket and a winding core.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An assembly mechanism for an insulating gasket and a winding core, comprising

[0007] A vibrating bowl feeder;

[0008] A guiding chute, which is bolted to the discharge port of the vibrating bowl feeder;

[0009] A CCD detector, which is located on the right side of the discharge port of the guiding chute;

[0010] A feeding belt, which is placed at the bottom of the guiding chute;

[0011] A blocking air cylinder, which is bolted to the left end of the rear side of the feeding belt;

[0012] A pushing air cylinder A, which is bolted to the rear side of the feeding belt and is located on the right side of the CCD detector;

[0013] A return feeding belt, which is connected to the front side of the feeding belt, and the output end of the pushing air cylinder A corresponds to the feeding port of the return feeding belt;

[0014] A pushing air cylinder B, which is bolted to the inside of the return feeding belt, and the output end of the pushing air cylinder B is located at the discharge port of the return feeding belt;

[0015] The flattening wheel is located on the right side of the top of the conveyor belt, so that the core can be assembled with insulating gaskets during transportation, which improves production efficiency. Insulating gaskets are loaded by vibrating discs, eliminating blister tray packaging, improving the production efficiency of insulating gasket assembly, and saving the packaging and transportation costs of insulating gaskets.

[0016] As a preferred solution of the utility model, the vibration disk of the vibration disk feeder is placed with an insulating gasket, and the outer edge of the bottom of the insulating gasket is provided with a protrusion, the width of the protrusion is less than one-third of the diameter, and the height of the protrusion is greater than the thickness of the guide groove.

[0017] As a preferred solution of the utility model, a support cup is placed on the top of the conveyor belt, and a winding core is placed inside the support cup, and the support cup is used to accommodate and limit the winding core.

[0018] As a preferred solution of the utility model, the guide trough is composed of two L-shaped plates, and a distance is left in the middle of the L-shaped plates. The distance is greater than the width of the protrusion of the insulating gasket, which is convenient for conveying the insulating gasket.

[0019] As a preferred solution of the utility model, the guide trough and the conveyor belt are parallel to each other, and the guide trough is higher than the head of the core. When the insulating gasket enters the guide trough, the lower part of the protrusion is lower than the head of the core. When the core is transported to the lower part of the guide trough by the conveyor belt, the upper outer ring of the core will touch the protrusion of the insulating gasket, driving the insulating gasket to move forward together. When the insulating gasket leaves the guide trough, it falls to the top of the core by gravity, and then is pressed onto the core by the flattening wheel to complete the installation.

[0020] As a preferred solution of the utility model, the surface of the flattening wheel is provided with a plurality of flattening heads, and the flattening heads of the flattening wheel mesh with the winding core on the conveyor belt. When the winding core is sensed, the flattening wheel will rotate and mesh with the winding core in conveyance to complete the pressing of the insulating gasket. Beneficial Effects

[0021] 1. The insulating gasket adopts the method of vibrating plate loading; the assembly process of the insulating gasket can be completed during the conveying process of the winding core; the insulating gasket adopts a special structure to facilitate assembly;

[0022] 2. The insulating gasket is loaded with a vibration plate, which can save the packaging and transportation costs of the insulating gasket; the winding core is assembled with the insulating gasket during the transportation process, which improves production efficiency;

[0023] In the utility model: an assembly mechanism of insulating gasket and winding core, which enables the winding core to assemble the insulating gasket during the transportation process, thereby improving production efficiency, and the insulating gasket adopts the method of vibrating plate feeding, eliminating the blister plate packaging, improving the production efficiency of insulating gasket assembly, and saving the packaging and transportation cost of insulating gasket. Brief Description of the Figures

[0024] Figure 1 This is the front view of the present utility model;

[0025] Figure 2 This is the top view of the present utility model;

[0026] Figure 3 This is the partial enlarged view at position A of the present utility model;

[0027] Figure 4 This is the cup support diagram of the present utility model;

[0028] Figure 5 This is the three-dimensional diagram of the insulating gasket of the present utility model;

[0029] Figure 6 This is the process flow diagram of the present utility model.

[0030] In the figure: 1. Vibration bowl feeder; 101. Feeding chute; 2. CCD detection; 3. Insulating gasket; 301. Protrusion; 4. Flattening wheel; 5. Cup support; 6. Core; 7. Conveyor belt; 8. Blocking cylinder; 9. Pushing cylinder A; 10. Return conveyor belt; 11. Pushing cylinder B. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Embodiment

[0032] Referring to Figures 1-6 , an assembly mechanism for an insulating gasket and a core, comprising

[0033] Vibration bowl feeder 1;

[0034] Feeding chute 101, and the feeding chute 101 is bolted to the discharge port of the vibration bowl feeder 1;

[0035] CCD detection 2, and the CCD detection 2 is located on the right side of the discharge port of the feeding chute 101;

[0036] Conveyor belt 7, and the conveyor belt 7 is placed at the bottom of the feeding chute 101;

[0037] Blocking cylinder 8, and the blocking cylinder 8 is bolted to the left end of the rear side of the conveyor belt 7;

[0038] Pushing cylinder A 9, and the pushing cylinder A 9 is bolted to the rear side of the conveyor belt 7, and the pushing cylinder A 9 is located on the right side of the CCD detection 2;

[0039] The return conveyor belt 10 is connected to the front side of the conveyor belt 7, and the output end of the push cylinder A9 corresponds to the feed port of the return conveyor belt 10;

[0040] Pushing cylinder B11, the pushing cylinder B11 is bolted to the inner side of the return conveyor belt 10, and the output end of the pushing cylinder B11 is located at the discharge port of the return conveyor belt 10;

[0041] Flattening wheel 4, flattening wheel 4 is located on the right side of the top of conveyor belt 7.

[0042] Through the above structure: the winding core 6 is assembled with the insulating gasket 3 during the transportation process, which improves the production efficiency, and the insulating gasket 3 adopts the vibration plate feeding method, eliminating the blister plate packaging, improving the production efficiency of the insulating gasket 3 assembly, and saving the packaging and transportation cost of the insulating gasket 3.

[0043] Please refer to Figure 5 , the vibration disk of the vibration disk feeder 1 is placed with an insulating gasket 3, and the outer edge of the bottom of the insulating gasket 3 is provided with a protrusion 301, the width of the protrusion 301 is less than one-third of the diameter, and the height of the protrusion 301 is greater than the thickness of the guide groove 101.

[0044] Please refer to Figure 4 , a support cup 5 is placed on the top of the conveyor belt 7, and a winding core 6 is placed inside the support cup 5. The support cup 5 is used to accommodate and limit the winding core 6.

[0045] Please refer to Figure 1 , the guide trough 101 is composed of two L-shaped plates, and a distance is left in the middle of the L-shaped plates. The distance is greater than the width of the protrusion 301 of the insulating gasket 3, which is convenient for conveying the insulating gasket 3.

[0046] Please refer to Figure 1 , the guide trough 101 and the conveyor belt 7 are parallel to each other, and the guide trough 101 is higher than the head of the core 6. When the insulating gasket 3 enters the guide trough 101, the lower part of the protrusion 301 is lower than the head of the core 6. When the core 6 is transported to the lower part of the guide trough 101 through the conveyor belt 7, the upper outer ring of the core 6 will touch the protrusion 301 of the insulating gasket 3, driving the insulating gasket 3 to move forward together. When the insulating gasket 3 leaves the guide trough 101, the insulating gasket 3 falls to the top of the core 6 by gravity, and then the flattening wheel 4 presses it onto the core 6 to complete the installation.

[0047] Please refer to Figure 1 , the surface of the flattening wheel 4 is provided with a plurality of flattening heads, and the flattening heads of the flattening wheel 4 mesh with the winding core 6 on the conveyor belt 7. When the winding core 6 is sensed, the flattening wheel 4 will rotate and mesh with the winding core 6 being transported to complete the pressing of the insulating gasket 3.

[0048] ​It should be noted that for the specific models of the CCD detector 2, flattening wheel 4, material conveying belt 7, blocking cylinder 8, pushing cylinder A9, return material conveying belt 10, and pushing cylinder B11, those skilled in the relevant art can make their own choices. Moreover, the above-mentioned CCD detector 2, flattening wheel 4, material conveying belt 7, blocking cylinder 8, pushing cylinder A9, return material conveying belt 10, and pushing cylinder B11, etc. all belong to the prior art, and will not be elaborated in this solution.

[0049] The operation steps of the present utility model are as follows: After the insulating gasket 3 arrives, it is poured into the vibrating tray of the vibrating tray feeder 1, and is fed by this device. During the feeding process of this vibrating tray feeder 1, the protrusion 301 can be conveyed in the guiding groove 101, and the protrusion 301 is in the front in the conveying direction. The height of the protrusion 301 exceeds the thickness of the guiding groove 101, exposing the lower part of the guiding groove 101. The core 6 is loaded into the cup 5 and conveyed by the material conveying belt 7. The guiding groove 101 and the material conveying belt 7 are in an up-and-down structure. The guiding groove 101 should be higher than the head position of the core 6, but the protrusion 301 should be lower than the head position of the core 6. The core 6 is conveyed by the material conveying belt 7. When the core 6 is conveyed to the lower part of the guiding groove 101, the outer ring of the upper part of the core 6 will touch the bottom of the protrusion 301, driving the insulating gasket 3 to move forward together; when the insulating gasket 3 leaves the guiding groove 101, the insulating gasket 3 falls onto the top of the core 6 by gravity. The CCD detector 2 detects whether the insulating gasket 3 is assembled on the core 6. For the core 6 without the insulating gasket 3, the pushing cylinder A9 pushes the core 6 onto the return material conveying belt 10, and the return material conveying belt 10 brings the core 6 to the front of the assembly station. When the return sensor senses the core 6, the blocking cylinder 8 blocks the core 6 on the material conveying belt 7, and the pushing cylinder B11 pushes the core 6 onto the material conveying belt 7 for re-assembly. If the insulating gasket 3 is not fully assembled, the flattening wheel 4 presses the insulating gasket 3 into the installation position to complete the assembly. There are multiple pressing heads on the flattening wheel 4. When the core 6 is conveyed below the flattening wheel 4, the sensor senses the core 6 and transmits a signal to the flattening wheel 4. The flattening wheel 4 rotates, and the pressing heads just engage with the core 6 to complete the assembly of the insulating gasket 3.

[0050] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. An assembly mechanism for an insulating gasket and a winding core, characterized in that: include Vibrating plate loader (1); A material guide chute (101), the material guide chute (101) being bolted to a material outlet of the vibration plate feeder (1); CCD detection (2), the CCD detection (2) is located on the right side of the discharge port of the material guide chute (101); A conveyor belt (7), the conveyor belt (7) is placed at the bottom of the guide trough (101); A blocking cylinder (8), the blocking cylinder (8) being bolted to the left end of the rear side of the conveyor belt (7); Pushing cylinder A (9), the pushing cylinder A (9) is bolted to the rear side of the conveyor belt (7), and the pushing cylinder A (9) is located on the right side of the CCD detector (2); A return conveyor belt (10), the return conveyor belt (10) is connected to the front side of the conveyor belt (7), and the output end of the push cylinder A (9) corresponds to the feed port of the return conveyor belt (10); A push cylinder B (11), the push cylinder B (11) is bolted to the inner side of the return conveyor belt (10), and the output end of the push cylinder B (11) is located at the discharge port of the return conveyor belt (10); A flattening wheel (4), the flattening wheel (4) is located on the right side of the top of the conveyor belt (7).

2. The assembly mechanism of an insulating gasket and a winding core according to claim 1, characterized in that: An insulating gasket (3) is placed on the vibrating disk of the vibrating disk loader (1), and a protrusion (301) is provided on the outer edge of the bottom of the insulating gasket (3).

3. The assembly mechanism of an insulating gasket and a winding core according to claim 1, characterized in that: A support cup (5) is placed on the top of the conveyor belt (7), and a winding core (6) is placed inside the support cup (5).

4. The assembly mechanism of an insulating gasket and a winding core according to claim 2, characterized in that: The material guide trough (101) is composed of two L-shaped plates, with a distance left between the L-shaped plates, the distance being greater than the width of the protrusion (301) of the insulating gasket (3).

5. The assembly mechanism of an insulating gasket and a winding core according to claim 3, characterized in that: The material guide trough (101) and the conveyor belt (7) are in a vertically parallel position structure, and the material guide trough (101) is higher than the head of the winding core (6).

6. The assembly mechanism of an insulating gasket and a winding core according to claim 3, characterized in that: A plurality of flattening heads are arranged on the surface of the flattening wheel (4), and the flattening heads of the flattening wheel (4) mesh with the winding core (6) on the conveyor belt (7).

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