Dismounting device for autoclaved aerated concrete block mold

By designing a die-hardened concrete block mold disassembly device including a conveying bracket, a conveying roller, a door-type support frame, a telescopic cylinder, a rotating motor and a disassembly rod, the problem of inefficient separation between blocks and molds in the prior art is solved, automatic separation is achieved, production efficiency is improved, and slag is processed.

CN222886126UActive Publication Date: 2025-05-20SHANGQIU MINAN CONSTR MATERIALS CO LTD
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Patent Information

Application Number
CN202421800628.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-20
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing autoclaved aerated concrete block molds are inefficient when separating blocks from molds and require manual force application.

Method used

A motorized air-pressed concrete block mold disassembly device is designed, including a conveying bracket, a conveying roller, a door-type support frame, a telescopic cylinder, a rotating motor and a disassembly rod. The disassembly block acts on the bonding place between the block and the mold by driving the cylinder and the motor to achieve automatic separation.

Benefits of technology

The separation efficiency between blocks and molds is improved, the demand for manual operation is reduced, the production efficiency is improved, and the debris during the disassembly is handled through the hopper.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222886126U_ABST
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Abstract

The utility model relates to the technical field of autoclaved aerated concrete building blocks, in particular to an autoclaved aerated concrete building block mold dismounting device which comprises a conveying support, a plurality of conveying rollers are rotatably arranged on the conveying support, a door-shaped supporting frame is movably arranged on the conveying support, and the door-shaped supporting frame is arranged on the conveying support. A telescopic air cylinder is vertically and downwards arranged on the n-shaped supporting frame, a rotating motor is fixed to a piston rod of the telescopic air cylinder, and a dismounting rod is connected to a rotor of the rotating motor. A first connecting rod is fixed to the left side of the disassembling rod, a first distance adjusting air cylinder is horizontally fixed to the first connecting rod, a first supporting plate is fixed to a piston rod of the first distance adjusting air cylinder, and a first disassembling air cylinder is vertically and downwards fixed to the first supporting plate; a first dismounting block is fixed to a piston rod of the first dismounting air cylinder. According to the autoclaved aerated concrete block mold dismounting device, the separation efficiency of a block and a mold can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of autoclaved aerated concrete blocks, and particularly relates to a disassembling device for autoclaved aerated concrete block molds. Background Art

[0002] Autoclaved aerated concrete blocks are porous silicate blocks formed by adding aluminum powder as an aerating agent to the batching of calcareous materials and siliceous materials, followed by water stirring, casting, gas expansion, pre-curing and cutting, and then high-pressure steam curing. During the casting process, the prepared raw materials need to be placed into the autoclaved aerated concrete block mold. Most of the existing autoclaved aerated concrete block molds require manual force to separate them from the blocks, resulting in low separation efficiency. Content of the Utility Model

[0003] Objective of the utility model: The utility model provides a disassembling device for autoclaved aerated concrete block molds, which can improve the separation efficiency of the blocks and the molds.

[0004] To achieve the above objective, the technical solution of the utility model is as follows:

[0005] A disassembling device for autoclaved aerated concrete block molds includes a conveying support frame, on which several conveying rollers are rotatably arranged. A gantry support frame is movably arranged on the conveying support frame. A telescopic cylinder is vertically downward arranged on the gantry support frame. A rotating motor is fixed on the piston rod of the telescopic cylinder, and a disassembling rod is connected to the rotor of the rotating motor.

[0006] A first connecting rod is fixed on the left side of the disassembling rod. A first distance adjusting cylinder is horizontally fixed on the first connecting rod. A first supporting plate is fixed on the piston rod of the first distance adjusting cylinder. A first disassembling cylinder is vertically downward fixed on the first supporting plate, and a first disassembling block is fixed on the piston rod of the first disassembling cylinder.

[0007] A second connecting rod is fixed on the right side of the disassembling rod. A second distance adjusting cylinder is horizontally fixed on the second connecting rod. A second supporting plate is fixed on the piston rod of the second distance adjusting cylinder. A second disassembling cylinder is vertically downward fixed on the second supporting plate, and a second disassembling block is fixed on the piston rod of the second disassembling cylinder.

[0008] As an improvement: The longitudinal section of the first disassembling block is triangular, and the longitudinal section of the second disassembling block is triangular.

[0009] As an improvement: External threads are provided at the bottom of the disassembling rod.

[0010] As an improvement: a first support flat plate is provided on the front side of the transfer bracket, a first height adjustment cylinder is vertically and upwardly fixed on the first support flat plate, a second support flat plate is provided on the rear side of the bracket, and a second height adjustment cylinder is vertically and upwardly fixed on the second support flat plate;

[0011] A first docking plate is fixed on the piston rod of the first height adjustment cylinder, and a second docking plate is fixed on the piston rod of the second height adjustment cylinder;

[0012] The gantry support frame is fixed on the first docking plate and the second docking plate.

[0013] As an improvement: a first clamping cylinder is horizontally provided on the front side of the gantry support frame, and a first clamping disc is provided on the piston rod of the first clamping cylinder;

[0014] A second clamping cylinder is horizontally provided on the rear side of the gantry support frame, and a second clamping disc is provided on the piston rod of the second clamping cylinder.

[0015] As an improvement: a receiving hopper is provided below the transfer bracket.

[0016] In summary, the present utility model has the following beneficial effects:

[0017] 1. The distance between the first disassembly block and the second disassembly block and the joint of the building block and the mold can be adjusted respectively by the first distance adjustment cylinder and the second distance adjustment cylinder, so that they are located above the joint of the building block and the mold. Subsequently, the first disassembly cylinder and the second disassembly cylinder are started to move downward, and the first disassembly block and the second disassembly block act on the joint of the building block and the mold to complete the separation of the building block and the mold;

[0018] 2. The receiving hopper can be used to receive the slag and the like produced during the disassembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art.

[0020] Figure 1 It is a schematic diagram of the overall structure of a demoulding device for autoclaved aerated concrete building blocks;

[0021] Figure 2 It is Figure 1 The schematic diagram of part A structure in;

[0022] Figure 3 It is a rear view of a demoulding device for autoclaved aerated concrete building blocks;

[0023] Wherein: 1. Transfer support; 2. Transfer roller; 3. Gantry support frame; 4. Telescopic cylinder; 5. Rotating motor; 6. Demounting rod; 7. First connecting rod; 8. Second connecting rod; 9. First distance adjusting cylinder; 10. Second distance adjusting cylinder; 11. First support plate; 12. Second support plate; 13. First demounting cylinder; 14. Second demounting cylinder; 15. First demounting block; 16. Second demounting block; 17. External thread; 18. First support flat plate; 19. Second support flat plate; 20. First height adjusting cylinder; 21. Second height adjusting cylinder; 22. First docking plate; 23. Second docking plate; 24. First clamping cylinder; 25. Second clamping cylinder; 26. First clamping disc; 27. Second clamping disc; 28. Receiving hopper. Detailed implementation manner

[0024] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Please refer to Figures 1-3 , a demounting device for an autoclaved aerated concrete block mold, comprising a transfer support 1, on which a plurality of transfer rollers 2 are rotatably arranged, on the transfer support 1, a gantry support frame 3 is movably arranged, on the gantry support frame 3, a telescopic cylinder 4 is vertically downwardly arranged, on the piston rod of the telescopic cylinder 4, a rotating motor 5 is fixed, and on the rotor of the rotating motor 5, a demounting rod 6 is connected;

[0026] On the left side of the demounting rod 6, a first connecting rod 7 is fixed, on the first connecting rod 7, a first distance adjusting cylinder 9 is horizontally fixed, on the piston rod of the first distance adjusting cylinder 9, a first support plate 11 is fixed, on the first support plate 11, a first demounting cylinder 13 is vertically downwardly fixed, and on the piston rod of the first demounting cylinder 13, a first demounting block 15 is fixed;

[0027] On the right side of the demounting rod 6, a second connecting rod 8 is fixed, on the second connecting rod 8, a second distance adjusting cylinder 10 is horizontally fixed, on the piston rod of the second distance adjusting cylinder 10, a second support plate 12 is fixed, on the second support plate 12, a second demounting cylinder 14 is vertically downwardly fixed, and on the piston rod of the second demounting cylinder 14, a second demounting block 16 is fixed. In this embodiment, the distances between the first demounting block 15 and the second demounting block 16 and the joints of the block and the mold can be respectively adjusted by the first distance adjusting cylinder 9 and the second distance adjusting cylinder 10 to make them located above the joints of the block and the mold, and then the first demounting cylinder 13 and the second demounting cylinder 14 are started to act downward, and the first demounting block 15 and the second demounting block 16 act on the joints of the block and the mold to complete the separation of the block and the mold;

[0028] The longitudinal section of the first demounting block 15 is triangular, and the longitudinal section of the second demounting block 16 is triangular.

[0029] An external thread 17 is provided at the bottom of the disassembly rod 6.

[0030] A first support flat plate 18 is provided on the front side surface of the transfer support 1. A first height adjustment cylinder 20 is vertically and upwardly fixed on the first support flat plate 18. A second support flat plate 19 is provided on the rear side surface of the support. A second height adjustment cylinder 21 is vertically and upwardly fixed on the second support flat plate 19. A first docking plate 22 is fixed on the piston rod of the first height adjustment cylinder 20. A second docking plate 23 is fixed on the piston rod of the second height adjustment cylinder 21. The gantry support frame 3 is fixed on the first docking plate 22 and the second docking plate 23.

[0031] A first clamping cylinder 24 is horizontally provided on the front side surface of the gantry support frame 3. A first clamping disc 26 is provided on the piston rod of the first clamping cylinder 24. A second clamping cylinder 25 is horizontally provided on the rear side surface of the gantry support frame 3. A second clamping disc 27 is provided on the piston rod of the second clamping cylinder 25.

[0032] A receiving hopper 28 is provided below the transfer support 1. The receiving hopper 28 can be used to receive the slag and the like produced during the disassembly process.

[0033] Working principle: Place the block to be separated and the mold on the transfer roller 2 and transfer it to the right. When the block and the mold are transferred below the gantry support frame 3, start the telescopic cylinder 4 to move downward, and at the same time start the rotating motor 5 to screw the external thread 17 at the bottom of the disassembly rod 6 onto the mold top plate above the block. Then start the telescopic cylinder 4 to move upward to complete the separation of the mold top plate and the block.

[0034] Then, respectively adjust the distances between the first disassembly block 15 and the second disassembly block 16 and the fitting positions of the block and the mold through the first distance adjustment cylinder 9 and the second distance adjustment cylinder 10, so that they are located above the fitting positions of the block and the mold. Then start the first disassembly cylinder 13 and the second disassembly cylinder 14 to move downward, and apply the first disassembly block 15 and the second disassembly block 16 downward to the fitting positions of the block and the mold. Then start the rotating motor 5 to rotate 90 degrees, and repeat the above actions again to complete the separation of the front plate, rear plate, left plate and right plate of the block and the mold.

[0035] After completing the above actions, start the first clamping cylinder 24 and the second clamping cylinder 25. Make the first clamping disc 26 and the second clamping disc 27 clamp both sides of the block. Start the first height adjustment cylinder 20 and the second height adjustment cylinder 21 to move upward. At this time, the block moves upward, while the first disassembly block 15 and the second disassembly block 16 act on the mold bottom plate under the action of the first distance adjustment cylinder 9 and the second distance adjustment cylinder 10 to realize the separation of the mold bottom plate and the bottom of the block. Then the module bottom plate is conveyed away under the action of the transfer roller 2, and the block is re-placed on the transfer roller 2.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements on some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A device for disassembling aerated concrete block mold, characterized in that: It comprises a conveying bracket, on which a plurality of conveying rollers are rotatably arranged, on which a door-shaped support frame is movably arranged, on which a telescopic cylinder is vertically arranged downward on the door-shaped support frame, on which a rotating motor is fixed on the piston rod of the telescopic cylinder, and on which a disassembly rod is connected to the rotor of the rotating motor; A first connecting rod is fixed on the left side of the disassembly rod, a first distance adjustment cylinder is horizontally fixed on the first connecting rod, a first support plate is fixed on the piston rod of the first distance adjustment cylinder, a first disassembly cylinder is vertically fixed downward on the first support plate, and a first disassembly block is fixed on the piston rod of the first disassembly cylinder; A second connecting rod is fixed on the right side of the disassembly rod, a second distance adjusting cylinder is horizontally fixed on the second connecting rod, a second supporting plate is fixed on the piston rod of the second distance adjusting cylinder, a second disassembly cylinder is fixed vertically downward on the second supporting plate, and a second disassembly block is fixed on the piston rod of the second disassembly cylinder.

2. The autoclaved aerated concrete block mold disassembly device according to claim 1, characterized in that: The longitudinal section of the first disassembly block is triangular, and the longitudinal section of the second disassembly block is triangular.

3. The autoclaved aerated concrete block mold disassembly device according to claim 1, characterized in that: An external thread is provided at the bottom of the disassembly rod.

4. The autoclaved aerated concrete block mold disassembly device according to claim 1, characterized in that: A first supporting plate is provided on the front side of the conveying support, a first height adjusting cylinder is fixed vertically upward on the first supporting plate, a second supporting plate is provided on the rear side of the support, a second height adjusting cylinder is fixed vertically upward on the second supporting plate; A first docking plate is fixed on the piston rod of the first height-adjusting cylinder, and a second docking plate is fixed on the piston rod of the second height-adjusting cylinder; The door-shaped support frame is fixed on the first butt joint plate and the second butt joint plate.

5. The autoclaved aerated concrete block mold disassembly device according to claim 1, characterized in that: A first clamping cylinder is horizontally arranged on the front side of the portal support frame, and a first clamping disc is provided on the piston rod of the first clamping cylinder; A second clamping cylinder is horizontally arranged on the rear side surface of the portal support frame, and a second clamping disc is provided on the piston rod of the second clamping cylinder.

6. The autoclaved aerated concrete block mold disassembly device according to claim 1, characterized in that: A receiving hopper is provided below the conveying support.