Feeding system of cross-shaped automobile carpet production line

Abstract

The utility model discloses a crisscross type car carpet production line feeding system which comprises a feeding area A, a feeding area B and a material sheet grabbing device, the feeding area A comprises a material sheet A, a conveying mechanism A and a heating furnace A, and the feeding area B comprises a material sheet B, a conveying mechanism B and a heating furnace B. According to the utility model, the material sheet A and the material sheet B can be respectively preheated, and the material sheet A and the material sheet B can be compounded in a hot melting state, so that the material sheet A and the material sheet B can be independently heated according to the characteristics of different materials, the product quality is greatly improved, the robot is adopted as a material grabbing medium, the vacuum chuck and the needling disc are integrated, and the production efficiency is improved. And compared with a traditional feeding structure, the robot feeding structure is relatively simple, and therefore the cost is effectively reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of automotive carpet production, and particularly relates to a feeding system for a cross-shaped automotive carpet production line. Background Art

[0002] An automotive carpet is a layer of material covering the bottom floor of an automobile, usually made of materials such as rubber, PVC, fabric, etc. The automotive carpet can play roles such as protecting the floor, beautifying and decorating, sound insulation and noise reduction, increasing friction, and temperature regulation.

[0003] Automotive carpets generally need to be produced and processed through a dedicated production line. During production, relevant materials need to be introduced into the production line through a feeding system. However, there are some defects and deficiencies in the prior art that need to be improved: (1) The existing feeding system is difficult to independently heat according to the characteristics of different materials, thereby reducing the product quality; (2) The existing feeding system has low working efficiency, and the feeding structure is relatively complex, thereby increasing the cost. Therefore, in view of the above problems, it is of great significance to provide a feeding system for a cross-shaped automotive carpet production line according to the utility model. Summary of the Utility Model

[0004] The utility model provides a feeding system for a cross-shaped automotive carpet production line. The preheating of sheet A and sheet B can be respectively carried out through heating furnace A and heating furnace B, and the material composite of sheet A and sheet B is carried out in a hot melt state, so that independent heating can be carried out according to the characteristics of different materials, and thus the product quality is greatly improved; a robot is used as a material grasping medium, and the vacuum suction cup and the needle punching disc are integrated, so that the working efficiency is greatly improved, and compared with the traditional feeding structure, the robot feeding structure is relatively simple, thereby effectively reducing the cost. In summary, the problems in the background art are solved.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] A feeding system for a cross-shaped automotive carpet production line of the utility model includes a feeding area A, a feeding area B, and a sheet grasping device. The feeding area A includes sheet A, a conveying mechanism A, and a heating furnace A. The feeding area B includes sheet B, a conveying mechanism B, and a heating furnace B.

[0007] Further, the heating furnace A and the heating furnace B are arranged side by side, the conveying mechanism A and the conveying mechanism B are distributed in a cross shape, and the conveying mechanism A and the conveying mechanism B are respectively attached to the feeding ports of the heating furnace A and the heating furnace B.

[0008] Further, the sheet grasping device is composed of a robot, a robot floor rail, a needle punching disc, and a vacuum suction cup, and the needle punching disc and the vacuum suction cup are integrated on a fixed fixture.

[0009] Further, an upper heating plate and a lower heating plate are arranged in the heating furnace A. The upper heating plate is fixed, and the lower heating plate is floating. The lower heating plate is installed on the output shaft of a hydraulic cylinder. The upper heating plate and the lower heating plate are filled with circulating high-temperature heat-conducting oil.

[0010] The utility model has the following beneficial effects compared with the prior art:

[0011] (1) When the feeding system for a cross-shaped automotive carpet production line in the utility model is in use, the heating furnace A and the heating furnace B can preheat the sheet A and the sheet B respectively, and the sheet A and the sheet B are compounded in a hot-melt state, so that independent heating can be carried out according to the characteristics of different materials, and thus the product quality is greatly improved;

[0012] (2) When the feeding system for a cross-shaped automotive carpet production line in the utility model is in use, a robot is used as a material grabbing medium, and a vacuum chuck and a needle punching disc are integrated, so that the working efficiency is greatly improved, and compared with the traditional feeding structure, the robot feeding structure is relatively simple, thus effectively reducing the cost.

[0013] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 is a schematic structural diagram of a feeding system for a cross-shaped automotive carpet production line of the utility model;

[0016] Figure 2 is a front view of a feeding system for a cross-shaped automotive carpet production line of the utility model;

[0017] Figure 3 is a top view of a feeding system for a cross-shaped automotive carpet production line of the utility model.

[0018] In the drawings, the list of components represented by each reference numeral is as follows:

[0019] 1. Sheet grabbing device; 2. Sheet A; 3. Conveying mechanism A; 4. Heating furnace A; 5. Sheet B; 6. Conveying mechanism B; 7. Heating furnace B; 8. Robot. Detailed implementation mode

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0021] In the description of the present utility model, it should be understood that the terms "relative", "one end", "inside", "transverse", "end", "both ends", "both sides", "front", "one end face", "the other end face", etc. indicating the orientation or position relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0022] Please refer to Figures 1-3 As shown, a feeding system for a cross-shaped automotive carpet production line of the present utility model includes a feeding area A, a feeding area B, and a sheet grabbing device 1. The feeding area A includes a sheet A 2, a conveying mechanism A 3, and a heating furnace A 4. The feeding area B includes a sheet B 5, a conveying mechanism B 6, and a heating furnace B 7.

[0023] Among them, the heating furnace A 4 and the heating furnace B 7 are arranged side by side, the conveying mechanism A 3 and the conveying mechanism B 6 are arranged in a cross-shaped pattern, and the conveying mechanism A 3 and the conveying mechanism B 6 are respectively attached to the feeding ports of the heating furnace A 4 and the heating furnace B 7. The sheet A 2 and the sheet B 5 can be moved into the heating furnace A 4 and the heating furnace B 7 respectively through the conveying mechanism A 3 and the conveying mechanism B 6, so as to preheat the sheet A 2 and the sheet B 5 respectively inside the heating furnace A 4 and the heating furnace B 7, and the sheet A 2 and the sheet B 5 are subjected to material compounding in a hot melt state, thereby enabling independent heating according to the characteristics of different materials, and then greatly improving the product quality.

[0024] Among them, the sheet grabbing device 1 is composed of a robot 8, a robot floor track, a needle punching disc, and a vacuum suction cup. The needle punching disc and the vacuum suction cup are integrated on a fixed fixture. The robot 8 can move along the floor track. After the robot 8 finishes feeding in the feeding area A, it can quickly return to the feeding area B. The robot 8 can grab the sheet A 2 through the needle punching disc in the feeding area A, and can grab the sheet B 5 through the vacuum suction cup in the feeding area B. In the feeding area B, the robot 8 grabs the sheet B 5 to the common platform of the sheet B 5 through the vacuum suction cup on the fixture, and then returns to the feeding area A for cyclic reciprocating movement, thereby realizing the cyclic cross-grabbing function of the sheet A 2 and the sheet B 5.

[0025] Among them, an upper heating plate and a lower heating plate are arranged in the heating furnace A4. The upper heating plate is fixed, and the lower heating plate is floating. Moreover, the lower heating plate is installed on the output shaft of the hydraulic cylinder. The upper heating plate and the lower heating plate are filled with circulating high-temperature heat-conducting oil. After the sheet A2 is baked between the upper and lower heating plates for a period of time, the sheet A2 gradually softens with the baking time. Then, the conveying mechanism A3 continues to convey the sheet A2 to the heating furnace B7, and the heating furnace B7 performs composite preforming on the lower sheet B5 and the upper sheet A2 under the dual action of pressure and temperature.

[0026] The circuits, electronic components, and chip modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods either.

[0027] The standard parts used in the application documents can all be purchased from the market. All the components in this application document can be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. The electrical components mentioned in this article are all electrically connected to the external main controller and the 220V mains power, and the main controller can be a conventional known device such as the LED lamp body for control.

[0028] The working principle of the present utility model is as follows:

[0029] When the present utility model is in use, first, the robot 8 in the sheet gripping device 1 places the sheet A2 on the common platform. After the sheet A2 is gripped by the acupuncture disk in the A loading area, the conveying mechanism A3 automatically conveys the sheet A2 into the heating furnace A4 so that the heating furnace A4 can heat the sheet A2. After the robot 8 finishes loading in the A loading area, it quickly returns to the B loading area, and in the B loading area, it grips the sheet B5 by the vacuum chuck, and then the conveying mechanism B6 automatically conveys the sheet B5 into the heating furnace B7. When the sheet A2 is baked for a period of time, it gradually softens with the baking time. Then, the conveying mechanism A3 continues to convey the sheet A2 to the heating furnace B7. After that, the heating furnace B7 can perform composite preforming on the lower sheet B5 and the upper sheet A2 under the dual action of pressure and temperature, so that independent heating can be carried out according to the characteristics of different materials, thereby greatly improving the product quality.

[0030] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A cross-type automotive carpet production line feeding system, characterized in that: It includes a loading area A, a loading area B and a material sheet grabbing device. The loading area A includes a material sheet A, a conveying mechanism A and a heating furnace A. The loading area B includes a material sheet B, a conveying mechanism B and a heating furnace B.

2. A cross-type automotive carpet production line feeding system according to claim 1, characterized in that: The heating furnace A and the heating furnace B are arranged side by side, the conveying mechanism A and the conveying mechanism B are arranged in a cross shape, and the conveying mechanism A and the conveying mechanism B are respectively attached to the feeding ports of the heating furnace A and the heating furnace B.

3. The cross-type automotive carpet production line feeding system according to claim 1, characterized in that: The sheet grabbing device is composed of a robot, a robot ground rail, a needle plate, and a vacuum suction cup, and the needle plate and the vacuum suction cup are integrated on a fixed fixture.

4. The cross-type automotive carpet production line feeding system according to claim 1, characterized in that: An upper heating plate and a lower heating plate are arranged in the heating furnace A. The upper heating plate is fixed, and the lower heating plate is floating. The lower heating plate is installed on the output shaft of the hydraulic cylinder. The upper heating plate and the lower heating plate are filled with circulating high-temperature heat transfer oil.

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