Simple battery pack transfer trolley

By designing a simple battery pack flow car suitable for different battery packs, the problem that the existing PACK car structure cannot adapt to different battery packs is solved, the flexibility and cost-effectiveness of the car structure is achieved, and the safety and transportation efficiency of the battery pack are improved.

CN222886368UActive Publication Date: 2025-05-20江苏烽禾升智能科技有限公司
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Patent Information

Application Number
CN202421498321.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-20
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing PACK trolley structure cannot adapt to different models of PACK power battery packs, resulting in huge numbers of trolleys, high production costs, and easy to cause damage to the battery pack during transportation.

Method used

A simple battery pack flow car is designed, with an aluminum profile frame, equipped with countertop anti-static pads and traction mechanisms, including fixing seats, forward inserts, stop-retard blocks, springs and hinge pins, which can adapt to different models of battery packs and improve safety and operational convenience through electrostatic release chains and handle components.

Benefits of technology

The flexibility and cost-effectiveness of the car structure are achieved, the demand for car updates is reduced, the production cost is reduced, and the safety and transportation efficiency of the battery pack are improved through the design of anti-static and traction mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a simple battery pack circulation trolley which comprises a trolley body, a frame of the trolley body is made of aluminum profiles, a table top plate is arranged on the trolley body, and a table top anti-static pad is laid on the table top plate and used for static isolation between articles and the table top plate. The traction mechanism is arranged on the trolley body, the traction mechanism comprises a fixing seat, an advancing insert, a retaining stop block, a spring and a hinge pin, the retaining stop block is connected with the fixing seat through the hinge pin, the spring is arranged between the retaining stop block and the fixing seat, and a connecting groove for containing a traction shaft of the AGV trolley is formed in the advancing insert. According to the simple battery pack circulation trolley, the traction mechanism is installed on the lower front portion of the trolley and used for being connected with the AGV, the circulation trolley of the structure is reasonable in structure and low in cost, the trolley is transformed due to product upgrading, the old utilization rate is high, and the production cost is greatly saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power battery packs, in particular to a simple battery pack transfer trolley. Background Art

[0002] Due to the energy and environmental problems worldwide caused by the automotive industry, the research and development of new energy vehicles has become an urgent task in the world today. New energy vehicles are an effective way to solve the energy and environmental problems faced by automotive transportation. With the popularization of new energy vehicles, it has promoted the rapid development of new energy. As a result, there are a large number of PACK models. In actual production, PACKs are transferred on the production line by PACK trolleys under the action of AGVs.

[0003] When using the above PACK trolley to transfer PACK power battery packs, the following technical problems exist:

[0004] First, the structure of the above PACK trolley cannot be applied to the transfer work of different models of PACK power battery packs, because the sizes of different models of PACK power battery packs are different. When the model of the PACK power battery pack is changed, the matching PACK trolley also needs to be replaced. Therefore, the PACK trolley needs to be replaced, and the huge number of trolleys leads to high production costs of PACK.

[0005] Second, due to the lack of a positioning structure in the above PACK trolley structure, the PACK power battery pack is easily thrown out during the transfer process, resulting in damage to the PACK power battery pack. Summary of the Utility Model

[0006] Therefore, the technical problem to be solved by the present utility model is to overcome the problems of the existing PACK trolley, such as complex structure, high cost, long production cycle, heavy weight, and poor transformability.

[0007] To solve the above technical problem, the present utility model provides a simple battery pack transfer trolley, including: a trolley body, the frame of which is made of aluminum profiles. The lower end of the trolley body is connected with casters, and the upper end surface of the trolley body is provided with a table board, on which a tabletop anti-static pad is laid. The tabletop anti-static pad is used for electrostatic isolation between the article and the table board; a traction mechanism, which is arranged on the trolley body. The traction mechanism includes a fixed seat, a forward insert block, a reverse stop block, a spring and a hinge pin. The fixed seat is fixedly connected with the trolley body. The forward insert block is arranged on the fixed seat. The reverse stop blocks are two symmetrically arranged. The springs are two symmetrically arranged. The reverse stop blocks are connected to the fixed seat through hinge pins. The springs are arranged between the reverse stop blocks and the fixed seat. The forward insert block is provided with a connection groove for accommodating the traction shaft of the AGV trolley.

[0008] In an embodiment of the present utility model, the forward insert block is arranged in a semi-circular ring shape, the connecting groove is semi-circular, and the connecting groove is arranged on the end face of the forward insert block opposite to the anti-reverse stop block.

[0009] In an embodiment of the present utility model, the fixing seat is in a rectangular block shape, and a U-shaped groove is provided at the end of the fixing seat opposite to the moving direction of the transfer trolley, and the forward insert block is arranged at the bottom of the U-shaped groove.

[0010] In an embodiment of the present utility model, limiting bosses are provided on the inner walls of the U-shaped groove opposite to each other, and the limiting bosses are used to limit the forward insert block within the bottom of the U-shaped groove.

[0011] In an embodiment of the present utility model, a first step is provided on the inner walls of the U-shaped groove opposite to each other, the hinge pin is arranged on the first step, the middle position of the anti-reverse stop block is connected to the hinge pin, and both ends of the spring are respectively connected to the inner wall of the U-shaped groove and the end of the anti-reverse stop block close to the forward insert block.

[0012] In an embodiment of the present utility model, a plurality of cushion blocks are provided on the table board, and the ends of the cushion blocks penetrate through the anti-static pad.

[0013] In an embodiment of the present utility model, the cross-section of the table board is rectangular, and limiting blocks are provided at the four corner positions of the table board. The limiting blocks are in a right-angled shape, and the height of the limiting blocks is greater than the height of the cushion blocks.

[0014] In an embodiment of the present utility model, a first tool box and a second tool box are provided on the trolley body. Both the first tool box and the second tool box are in a rectangular box shape. An anti-static pad one is provided on the bottom surface of the first tool box, and an anti-static pad two is provided on the bottom surface of the second tool box.

[0015] In an embodiment of the present utility model, an electrostatic discharge chain is connected to the trolley body, and the electrostatic discharge chain is used to discharge the static electricity of the trolley body.

[0016] In an embodiment of the present utility model, handle assemblies are provided on both the front and rear sides in the traveling direction of the trolley body, and the handle assemblies are used to push and pull the trolley body.

[0017] The above technical solution of the present utility model has the following beneficial effects compared with the prior art:

[0018] The simple battery pack transfer trolley described in the present utility model mainly consists of a trolley body, a handle assembly, a traction mechanism, etc. The trolley body is the main body of the whole trolley. Two sets of handle assemblies are respectively installed at both ends of the trolley body, and workers can move the trolley through the handle assembly. The traction mechanism is installed under the front of the trolley and is used to connect the AGV. The transfer trolley with this structure has a reasonable structure, low cost, and high utilization rate of old components when the trolley is modified due to product replacement, greatly saving the production cost. Brief Description of the Drawings

[0019] In order to make the content of the present utility model easier to be clearly understood, the following further details the present utility model according to the specific embodiments of the present utility model and in combination with the attached drawings, where

[0020] Figure 1 is a schematic structural diagram of the simple battery pack transfer trolley in the preferred embodiment of the present utility model;

[0021] Figure 2 is a schematic structural diagram of the trolley body in the preferred embodiment of the present utility model;

[0022] Figure 3 is a schematic structural diagram of the AGV trolley in the preferred embodiment of the present utility model;

[0023] Figure 4 is a schematic structural diagram of the traction mechanism in the preferred embodiment of the present utility model;

[0024] Figure 5 is a schematic structural diagram of the handle assembly in the preferred embodiment of the present utility model;

[0025] Figure 6 is a partial structural schematic diagram of the schematic structural diagram in the preferred embodiment of the present utility model.

[0026] Explanation of the reference numerals in the drawings: trolley body 1, casters 11, table top panel 12, cushion block 121, limit block 122, anti-static pad on the table top 13, tool box one 14, tool box two 15, static discharge chain 16, traction mechanism 2, fixed seat 21, U-shaped groove 211, limit boss 212, step one 213, forward insert block 22, connection groove 221, anti-backstop block 23, anti-backstop cushion block 231, spring 24, hinge pin 25, handle assembly 3, handle body 31, handle hinge pin 32, hinge seat 33, second pin hole 331, third pin hole 332, L-shaped pin 34, handle buffer pad 35, fixed ring 36, handle spring 37, pin fixing seat 38, first pin hole 381, AGV trolley 100, traction shaft 101. Detailed Description of the Embodiments

[0027] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the illustrated embodiments are not intended to limit the present utility model.

[0028] Referring to Figure 1-4 As shown, the simple battery pack transfer trolley of the present utility model includes: a trolley body 1, the material of the frame of which is aluminum profile. A caster 11 is connected to the lower end of the trolley body 1, and a table board 12 is provided on the upper end surface of the trolley body 1. A tabletop anti-static pad 13 is laid on the table board 12, and the tabletop anti-static pad 13 is used for electrostatic isolation between the article and the table board 12; a traction mechanism 2, which is arranged on the trolley body 1. The traction mechanism 2 includes a fixed seat 21, a forward insert 22, a non-return stop 23, a spring 24 and a hinge pin 25. The fixed seat 21 is fixedly connected to the trolley body 1. The forward insert 22 is arranged on the fixed seat 21. The non-return stops 23 are two symmetrically arranged, and the springs 24 are two symmetrically arranged. The non-return stops 23 are connected to the fixed seat 21 through the hinge pin 25, and the springs 24 are arranged between the non-return stops 23 and the fixed seat 21. A connection groove 221 for accommodating the traction shaft of the AGV trolley is provided on the forward insert 22.

[0029] The profile frame is the skeleton of the trolley body. The table board 12 is installed on the profile frame, and the tabletop anti-static pad 13 is above it. The function of the tabletop anti-static pad 13 is to prevent the article from directly contacting the table board and generating static electricity due to relative sliding.

[0030] In the above structure, the forward insert 22 is arranged in a semi-circular shape, the connection groove 221 is semi-circular, and the connection groove 221 is arranged on the end surface of the forward insert 22 opposite to the non-return stop 23. The fixed seat 21 is in a rectangular block shape, and a U-shaped groove 211 is provided at the end of the fixed seat 21 opposite to the moving direction of the transfer trolley. The forward insert 22 is arranged at the bottom of the U-shaped groove 211.

[0031] In the above structure, limiting bosses 212 are provided on the opposite inner walls of the U-shaped groove 211. The limiting bosses 212 are used to limit the forward insert block 22 within the bottom of the U-shaped groove 211. The end of the limiting boss 212 away from the U-shaped groove 211 extends to the end position of the connecting groove 221, and the limiting boss 212 is arranged not to protrude into the opening range of the connecting groove 221, so that the traction shaft of the AGV vehicle can smoothly enter the connecting groove 221, and at the same time, it can be avoided that the traction shaft of the AGV vehicle is stuck by the limiting boss 212 when it is released from the connecting groove 221. Steps 213 are provided on the opposite inner walls of the U-shaped groove 211. The hinge pin 25 is arranged on the step 213. The middle position of the anti-retreat stop block 23 is connected to the hinge pin 25. The two ends of the spring 24 are respectively connected to the inner wall of the U-shaped groove 211 and one end of the anti-retreat stop block 23 close to the forward insert block 22. An anti-retreat cushion block 231 is provided at one end of the anti-retreat stop block 23 close to the forward insert block 22. By providing the anti-retreat cushion block 231, it can be avoided that the anti-retreat stop block 23 is in hard contact with the traction shaft of the AGV vehicle, causing damage to the traction shaft of the AGV vehicle. The spring 24 provides an elastic force, so that one end of the anti-retreat stop block 23 connected to the spring 24 is away from the inner wall of the U-shaped groove 211, and the gap between the ends of the two anti-retreat stop blocks 23 close to each other is smaller than the width of the opening of the connecting groove 221, and the gap between the ends of the two anti-retreat stop blocks 23 away from each other is larger than the diameter of the traction shaft of the AGV vehicle. After the traction shaft of the AGV vehicle enters the connecting groove 221, the traction shaft of the AGV vehicle can be limited within the connecting groove 221 by the two anti-retreat stop blocks 23.

[0032] The working principle of the traction mechanism 2 is as follows:

[0033] The AGV vehicle 100 is docked with the vehicle body 1. The traction shaft 101 of the AGV vehicle is in the extended state. The AGV vehicle 100 enters below the vehicle body 1 from the back of the vehicle body 1. The anti-thrust stop block 23 of the traction mechanism 2 of the vehicle body 1 is in the open state at the tail under the action of the spring force of the spring 24. When the traction shaft 101 of the AGV vehicle 100 enters between the two anti-thrust stop blocks 23, it squeezes the anti-thrust stop block 23 and overcomes the spring force of the spring 24 to enter the connecting groove 221. At this time, the docking of the AGV vehicle 100 and the vehicle body 1 is completed. The AGV vehicle 100 moves forward, and its traction shaft 101 pushes the traction mechanism (at this time, the forward insert block is stressed), driving the entire vehicle body 1 to move forward. When the AGV vehicle 100 decelerates, at this time, under the action of inertia, the speed of the vehicle body 1 will be faster than that of the AGV vehicle 100, resulting in the traction shaft 101 of the AGV canceling the thrust on the traction mechanism and generating a blocking force on the anti-thrust stop block 23 (at this time, the anti-retreat cushion block is stressed), causing the AGV vehicle to decelerate until the AGV vehicle completely stops, and then the vehicle body 1 also completely stops.

[0034] In the above structure, the cross-section of the tabletop 12 is rectangular. A number of cushion blocks 121 are provided on the tabletop 12, and the ends of the cushion blocks 121 penetrate through the anti-static mat. Limit blocks 122 are provided at the four corner positions of the tabletop 12. The limit blocks 122 are in a right-angled shape, and the height of the limit blocks 122 is greater than the height of the cushion blocks 121.

[0035] The trolley body 1 is a rectangular frame, and a caster mounting seat is installed at each of the four corners of the lower end of the trolley body 1. A caster 11 is installed below each caster mounting seat, and a caster protection frame is installed on each set of casters 11. The function of the caster protection frame is to prevent the wheels from pressing on people's feet during the operation of the trolley.

[0036] In the above structure, a tool box one 14 and a tool box two 15 are provided on the trolley body 1. The tool box one 14 and the tool box two 15 are both rectangular box-shaped. An anti-static mat one 141 is provided on the bottom surface of the tool box one 14, and an anti-static mat two 151 is provided on the bottom surface of the tool box two 15. The tool box one 14 and the tool box two 15 are of different sizes, and the tool box one 14 and the tool box two 15 are used to store tools. The function of laying the anti-static mat one 141 and the anti-static mat two 151 is to prevent static electricity from being generated by the direct friction between the tools and the tool boxes.

[0037] In the above structure, an electrostatic discharge chain 16 is connected to the trolley body 1, and the electrostatic discharge chain 16 is used to discharge the static electricity of the trolley body 1.

[0038] Refer to Figure 5 、 6As shown in the figure, handle assemblies 3 are provided on both the front and rear sides in the traveling direction of the trolley body 1, and the handle assemblies 3 are used to push and pull the trolley body 1. The handle assembly 3 includes a handle body 31, a handle hinge pin 32, a hinge seat 33, an L-shaped pin 34, a handle buffer pad 35, a fixing ring 36, a handle spring 37, and a pin fixing seat 38. The hinge seat 33 is fixedly connected to the trolley body 1. There are two hinge seats 33, and there are two handle hinge pins 32. Both ends of the handle body 31 are connected to the hinge seats 33 through the handle hinge pins 32. The handle buffer pad 35 is arranged on the hinge seat 33, and the handle buffer pad 35 is located on the end face of the hinge seat 33 in contact with the handle body 31. The handle buffer pad 35 is used to buffer the contact force between the handle body 31 and the hinge seat 33. The pin fixing seat 38 is fixedly connected to the trolley body 1. The long end of the L-shaped pin 34 penetrates through the pin fixing seat 38 and the hinge seat 33 close to the pin fixing seat 38. The fixing ring 36 is fixedly connected to the outer wall of the long end of the L-shaped pin 34, and the fixing ring 36 is located between the pin fixing seat 38 and the hinge seat 33 close to the pin fixing seat 38. The handle spring 37 is sleeved on the long end of the L-shaped pin 34, and the handle spring 37 is located between the pin fixing seat 38 and the fixing ring 36. A first pin hole 381 is provided on the pin fixing seat 38, and a second pin hole 331 and a third pin hole 332 are provided on the hinge seat 33. The part of the L-shaped pin 34 inserted between the second pin hole 331 and the third pin hole 332 can lock the handle body 31.

[0039] The working principle of the handle assembly 3 is as follows:

[0040] The handle body 31 is the main body of the handle assembly. One handle hinge pin 32 is inserted at each end of it. The handle hinge pin 32 is installed in the hinge seat 33. When the L-shaped pin 34 is opened, the handle body 31 can rotate around the hinge pin. A handle buffer pad 35 is installed on the inner side of the hinge seat 33 to buffer the handle body 31. The L-shaped pin 34 is inside the pin fixing seat 38, and the other end can be inserted into the handle hinge pin 32. A fixing ring 36 is installed at one end of the L-shaped pin 34 close to the handle hinge pin 32. A handle spring 37 is provided between the fixing ring 36 and the pin fixing seat 38. The handle spring 37 is compressed by the pin fixing seat 38 and the fixing ring 36, so that the L-shaped pin 34 is inserted into the handle hinge pin 32. At this time, the handle is limited by the L-shaped pin 34 and cannot rotate around the handle hinge pin 32. When the L-shaped pin 34 is pulled out of the handle hinge pin 32, the handle spring 37 is further compressed. At this time, the handle body 31 can rotate around the handle hinge pin 32. When the external pulling force on the L-shaped pin 34 is withdrawn, the handle spring 37 resumes, and the L-shaped pin 34 is inserted into the handle hinge pin 32 again. At this time, the rotation of the handle body 31 is restricted again.

[0041] Obviously, the above embodiments are merely examples for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or modifications derived therefrom still fall within the protection scope of the creation of this utility model.

Claims

1. A simple battery pack circulation trolley, characterized in that: include, The trolley body, the frame of which is made of aluminum profile, the lower end of the trolley body is connected to a caster, and the upper end surface of the trolley body is provided with a table panel, the table panel is paved with a table antistatic mat, and the table antistatic mat is used for static isolation between the object and the table panel; A traction mechanism is arranged on the trolley body, and the traction mechanism includes a fixed seat, a forward insert, a stop block, a spring and a hinge pin. The fixed seat is fixedly connected to the trolley body, the forward insert is arranged on the fixed seat, the stop blocks are two symmetrically arranged, the springs are two symmetrically arranged, the stop block is connected to the fixed seat through the hinge pin, the spring is arranged between the stop block and the fixed seat, and the forward insert is provided with a connecting groove for accommodating the traction shaft of the AGV trolley.

2. The simplified battery pack circulation vehicle according to claim 1 is characterized in that: The advancing insert is arranged in a semicircular ring shape, the connecting groove is semicircular, and the connecting groove is arranged on the end surface opposite to the advancing insert and the stop block.

3. The simplified battery pack circulation vehicle according to claim 1 is characterized in that: The fixing seat is in the shape of a rectangular block, and a U-shaped groove is provided at the end of the fixing seat opposite to the moving direction of the circulation trolley, and the forward insert is arranged at the bottom of the U-shaped groove.

4. The simplified battery pack circulation vehicle according to claim 3 is characterized in that: The opposite inner walls of the U-shaped groove are each provided with a limiting boss, and the limiting boss is used to limit the advancing insert in the bottom of the U-shaped groove.

5. The simplified battery pack circulation vehicle according to claim 3 is characterized in that: The opposite inner walls of the U-shaped groove are each provided with a step one, the hinge pin is arranged on the step one, the middle position of the stop block is connected to the hinge pin, and the two ends of the spring are respectively connected to the inner wall of the U-shaped groove and one end of the stop block close to the forward insert.

6. The simplified battery pack circulation vehicle according to claim 1 is characterized in that: A plurality of pads are arranged on the table panel, and the ends of the pads penetrate the antistatic pad.

7. The simplified battery pack circulation vehicle according to claim 1 is characterized in that: The cross section of the table panel is rectangular, and the four corners of the table panel are all provided with limit blocks, the limit blocks are in a right-angle shape, and the height of the limit blocks is greater than the height of the cushion blocks.

8. The simplified battery pack circulation vehicle according to claim 1 is characterized in that: A tool box 1 and a tool box 2 are arranged on the trolley body. Both the tool box 1 and the tool box 2 are rectangular boxes. An antistatic pad 1 is arranged on the bottom surface of the tool box 1, and an antistatic pad 2 is arranged on the bottom surface of the tool box 2.

9. The simplified battery pack circulation vehicle according to claim 1, characterized in that: The trolley body is connected with an electrostatic release chain, and the electrostatic release chain is used to release the static electricity of the trolley body.

10. The simplified battery pack circulation vehicle according to claim 1, characterized in that: Handle assemblies are provided on both the front and rear sides of the trolley body in the traveling direction, and the handle assemblies are used for pushing and pulling the trolley body.