Structure capable of adjusting wrap angle of passing roller

By designing an adjustable over-roller angle structure in the processing equipment and rotating around the fixed roller unit by using the moving roller unit, the problems of decreasing the flatness of the pole sheet and discounting the pole ear caused by the fixation of the bag angle in the existing equipment are solved, and higher pole ear flatness and pole ear stability are achieved.

CN222886603UActive Publication Date: 2025-05-20REPT BATTERO ENERGY CO LTD
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Patent Information

Application Number
CN202421649199.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-20
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The rollers in existing processing equipment are fixed, and the overroller angle cannot be flexibly adjusted according to different pole sheet models, resulting in a decrease in the flatness of the pole sheet and a discount on the pole ear.

Method used

A through-roller cladding angle adjustable structure is designed, and the cladding angle size is adjusted by providing a moving roller unit on the outer periphery of the fixed roller unit and using a guide through hole to rotate the moving roller unit around the outer periphery of the fixed roller unit.

Benefits of technology

It realizes flexible adjustment of the packaging angle according to the needs of different models of pole pieces, improves the flatness of the pole pieces, and reduces the discount on pole ears.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a passing roller wrap angle adjustable structure, and relates to the field of battery pole piece flattening, the passing roller wrap angle adjustable structure comprises a fixing assembly, the fixing assembly comprises a first guide back plate, the first guide back plate is provided with a guide through hole, and the guide through hole is internally provided with a fixing roller unit extending out of the first guide back plate; and the movable assembly comprises a movable roller unit which is arranged in the guide through hole and can rotate around the fixed roller unit in the guide through hole. By arranging the fixed roller unit and the movable roller unit capable of rotating around the fixed roller unit, the fixed wrap angle of the fixed roller unit in the prior art can be changed into an adjustable wrap angle, so that the wrap angle of the fixed roller unit can be flexibly adjusted according to the roller passing requirements of pole pieces of different models, the overall flatness of the pole pieces is improved, and the production efficiency is improved. And the folding condition of the tabs is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of battery pole piece flattening, and particularly relates to an adjustable structure for the wrapping angle of a passing roller. Background Art

[0002] The wrapping angle of a passing roller refers to the central angle corresponding to the contact arc between a belt and a pulley. During the processes of die cutting and roller pressing of existing pole pieces (including pole ears and material areas), the pole ears are prone to folding or forming crescent shapes of pole ears. The wrapping angle during pole piece passing through the roller directly affects the flatness of the pole piece and the folding degree of the pole ears. However, the roller wheels in common processing equipment are fixed, and the wrapping angle of the passing roller is also in a fixed state, unable to flexibly adjust its own wrapping angle according to the situation of each pole piece, resulting in a decrease in the flatness of the pole piece and the occurrence of pole ear folding. Content of the Utility Model

[0003] This application provides an adjustable structure for the wrapping angle of a passing roller, which can solve the technical problems existing in the prior art that the roller wheels in common processing equipment are fixed, the wrapping angle of the passing roller is also in a fixed state, unable to flexibly adjust its own wrapping angle according to the situation of each pole piece, resulting in a decrease in the flatness of the pole piece and the occurrence of pole ear folding.

[0004] An embodiment of this application provides an adjustable structure for the wrapping angle of a passing roller, including:

[0005] A fixed component, the fixed component includes a first guiding back plate, and a guiding through hole is provided on the first guiding back plate, and a fixed roller unit extending out of the first guiding back plate is provided in the guiding through hole;

[0006] A movable component, the movable component includes a moving roller unit disposed in the guiding through hole and capable of rotating around the fixed roller unit in the guiding through hole.

[0007] In an embodiment, the number of the guiding through holes is multiple, and the fixed roller unit extending out of the first guiding back plate is provided in each guiding through hole.

[0008] In an embodiment, at least one moving roller unit is disposed in each guiding through hole.

[0009] In an embodiment, the fixed component further includes a second fixed back plate parallel to and spaced from the first guiding back plate, and one end of the fixed roller unit is disposed on the second fixed back plate.

[0010] In an embodiment, one end of the fixed roller unit is fixedly bolted or welded to the second fixed back plate.

[0011] In an embodiment, the fixed roller unit includes a fixed roller body and a guiding ring disposed on the fixed roller body.

[0012] In one embodiment, the moving roller unit includes a moving roller body and a transfer rod body connecting the moving roller body, and the transfer rod body is located at one end of the moving roller body close to the first guiding back plate.

[0013] In one embodiment, the sum of the diameter of the transfer rod body and the diameter of the diameter-fixed roller body is smaller than the inner diameter of the guiding through hole.

[0014] In one embodiment, the sum of the diameter of the transfer rod body, the diameter of the diameter-fixed roller body, and the width of the guiding ring body is equal to the inner diameter of the guiding through hole.

[0015] In one embodiment, two spaced fixing nuts are provided at one end of the transfer rod body away from the moving roller body, one of the fixing nuts is located between the first guiding back plate and the second fixing back plate, and the other fixing nut is located on one side surface of the first guiding back plate close to the moving roller body.

[0016] The beneficial effects brought by the technical solution provided by the embodiment of the present application include:

[0017] 1. An adjustable over-roller wrap angle structure provided in the present application, by providing a moving roller unit on the outer periphery of the fixed roller unit, and the moving roller unit can move around the outer periphery of the fixed roller unit through the guiding through hole, making the originally fixed wrap angle of the fixed roller unit adjustable, and can flexibly adjust the wrap angle size according to the over-roller requirements of different types of pole pieces, improving the overall flatness of the pole piece and reducing the occurrence of folding of the pole ear;

[0018] 2. An adjustable over-roller wrap angle structure provided in the present application, by providing a guiding through hole, can limit and guide the surrounding path of the moving roller unit, and can improve the integrity and flexibility of the structure. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Schematic diagram of an adjustable over-roller wrap angle structure provided by an embodiment of the present application;

[0021] Figure 2 Schematic diagram of the structure of the fixed roller unit in an adjustable over-roller wrap angle structure provided by an embodiment of the present application;

[0022] Figure 3A schematic diagram of the structure of a movable roller unit in a roller wrap angle adjustable structure provided in an embodiment of the present application;

[0023] Figure 4 This is a schematic diagram of the positions of two movable roller units in a roller wrap angle adjustable structure provided in an embodiment of the present application.

[0024] In the figure: 1, first guide back plate; 101, guide through hole; 2, fixed roller unit; 201, fixed roller body; 202, guide ring; 3, mobile roller unit; 301, mobile roller body; 302, adapter rod; 303, fixing nut; 4, second fixed back plate. Specific implementation method

[0025] In order to enable those skilled in the art to better understand the present application, the following will be combined with the drawings in the present application to clearly and completely describe the technical solutions in the present application. Obviously, the described embodiments are only part of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0026] The embodiment of the present application provides a roller wrap angle adjustable structure, which can solve the technical problem that the rollers in the commonly used processing equipment in the prior art are fixed, the roller wrap angle is also fixed, and the self wrap angle cannot be flexibly adjusted according to the situation of each pole piece, resulting in the flatness of the pole piece being reduced and the pole ear being folded.

[0027] The roller wrap angle adjustable structure in this application includes a fixed component and a movable component. The fixed component is mainly used for the pole piece roller, and the movable component is used to move around the fixed component to adjust the overall wrap angle of the fixed component. Specifically, Figure 1 is a schematic diagram of a roller wrap angle adjustable structure provided in an embodiment of the present application, such as Figure 1 As shown in FIG. 1 , the fixed component includes a first guide back plate 1, and at least one guide through hole 101 is formed on the first guide back plate 1, and each guide through hole 101 is provided with a fixed roller unit 2 extending outward from the first guide back plate 1, and the movable component includes a moving roller unit 3 disposed in the guide through hole 101 and capable of rotating around the fixed roller unit 2 in the guide through hole 101, and at least one moving roller unit 3 is disposed in each guide through hole 101.

[0028] ​​The number of guide holes 101 is at least one, the number of fixed roller units 2 is the same as the number of guide holes 101, and a fixed roller unit 2 is arranged in each guide hole 101. When the number of guide holes 101 and fixed roller units 2 is multiple, the multiple fixed roller units 2 are arranged in an interlaced manner to form a roller stretching path for the pole piece. The setting positions and setting methods of the multiple rollers are conventional technologies and will not be described in detail here.

[0029] In one embodiment of the present application, the fixed roller unit 2 is cocentric with the guide through hole 101 and the fixed roller unit 2 extends horizontally out of the guide through hole 101. In the present application, the adjustment of the wrap angle mainly depends on the movement of the mobile roller unit 3 on the periphery of the fixed roller unit 2. The mobile roller unit 3 is located between the inner wall of the guide through hole 101 and the fixed roller unit 2, and the mobile roller unit 3 can move around along the outer circumference of the fixed roller unit 2. When it is necessary to increase the wrap angle of the fixed roller unit 2, the mobile roller unit 3 is rotated to a suitable position outside the fixed roller unit 2 until the outer circumference of the mobile roller unit 3 contacts and spreads the pole piece, so as to achieve the technical effect of increasing the wrap angle.

[0030] Furthermore, in the present application, not only the position of the mobile roller unit 3 on the periphery of the fixed roller unit 2 will affect the roller wrap angle, but also the number of the mobile roller units 3 will affect the roller wrap angle of the fixed roller unit 2. Therefore, as an optional embodiment, Figure 4 is a schematic diagram of the positions of two movable roller units 3 in a roller wrap angle adjustable structure provided in an embodiment of the present application, such as Figure 4 As shown, in this embodiment, there are two movable roller units 3. When the roller wrap angle needs to be increased, the two movable roller units 3 are rotated to the two sides where the pole piece contacts the fixed roller unit 2. The two movable roller units 3 spread the pole piece in opposite directions, which can further increase the wrap angle.

[0031] Furthermore, the fixing assembly also includes a second fixing back plate 4 which is parallel to and spaced from the first guide back plate 1, and one end of the fixing roller unit 2 is arranged on the second fixing back plate 4. In the present application, the first guide back plate 1 is spaced from the second fixing back plate 4 by a certain distance, and one end of the fixing roller unit 2 is arranged on the second fixing back plate 4, which can be fixed by bolts or welding, and there is no specific limitation here. Then, the other end of the fixing roller unit 2 passes through the guide through hole 101 on the first guide back plate 1 and extends horizontally.

[0032] Furthermore, Figure 2 is a schematic diagram of the structure of a fixed roller unit 2 in a roller wrap angle adjustable structure provided in an embodiment of the present application, such as Figure 2As shown in the figure, the fixed roller unit 2 includes a fixed roller body 201 and a guiding ring 202 provided on the fixed roller body 201. In practical applications, the fixed roller body 201 generally includes a roller shaft, a power end and other components. The components of the fixed roller body 201 have no direct connection with the technical solution of this application, and it is only necessary to be consistent with the commonly used roller setting method in the prior art. Therefore, they will not be elaborated one by one here. The guiding ring 202 provided on the outer periphery of the fixed roller body 201 is mainly used to cooperate with the inner wall of the guiding through hole 101 to jointly form a guiding component when the moving roller unit 3 moves around the outer periphery of the fixed roller body 201. Therefore, in this application, the guiding ring 202 and the inner wall of the guiding through hole 101 are in relative positions, that is, the guiding ring 202 and the first guiding back plate 1 are on the same longitudinal section, and the moving roller unit 3 is located between the inner wall of the guiding through hole 101 and the outer wall of the guiding ring 202.

[0033] Further, Figure 3 The following is a schematic structural diagram of the moving roller unit 3 in an adjustable over-roller wrap angle structure provided by an embodiment of the present application. As Figure 3 shown, the moving roller unit 3 includes a moving roller body 301 and a transfer rod body 302 connecting the moving roller body 301. The transfer rod body 302 is located at one end of the moving roller body 301 close to the first guiding back plate 1. In this application, one end of the transfer rod body 302 is fixedly connected to the moving roller body 301 to form an integral body, and the other end of the transfer rod body 302 passes through the guiding through hole 101 on the first guiding back plate 1. The guiding actions of the guiding through hole 101 and the guiding ring 202 will directly act on the transfer rod body 302.

[0034] Further, two spaced fixing nuts 303 are provided at the end of the transfer rod body 302 away from the moving roller body 301. One of the fixing nuts 303 is located between the first guiding back plate 1 and the second fixing back plate 4, and the other fixing nut 303 is located on one side surface of the first guiding back plate 1 close to the moving roller body 301.

[0035] The fixing and movement of the moving roller unit 3 on the first guiding back plate 1 mainly rely on the clamping of the two fixing nuts 303. There is a certain distance between the two fixing nuts 303 for clamping the two side surfaces of the first guiding back plate 1 at the outer circumference of the guiding through hole 101 and the two side surfaces of the disk surface of the guiding ring 202. Based on this setting method, in this application, the thickness of the first guiding back plate 1 and the thickness of the guiding ring 202 are both equal to the spacing distance between the two fixing nuts 303. When the moving roller unit 3 rotates around the fixed roller unit 2, the inner side walls of the two fixing nuts 303 slide along the two side surfaces of the first guiding back plate 1 at the outer circumference of the guiding through hole 101 and the two side surfaces of the disk surface of the guiding ring 202, so as to generate a guiding and fixing effect on the moving roller unit 3.

[0036] Furthermore, the sum of the diameters of the transfer rod body 302 and the fixed roller body 201 is smaller than the inner diameter of the guiding through hole 101. The transfer rod body 302 and the fixed roller body 201 pass through the guiding through hole 101 simultaneously. Therefore, to ensure the normal passing-through and rotation of both the transfer rod body 302 and the fixed roller body 201, the sum of their diameters needs to be smaller than the inner diameter of the guiding through hole 101. In the assembled state, the transfer rod body 302, the fixed roller body 201, and the guiding ring 202 on the fixed roller body 201 are all located within the guiding through hole 101. Therefore, in an embodiment of the present application, the sum of the diameter of the transfer rod body 302, the diameter of the fixed roller body 201, and the width of the body of the guiding ring 202 is equal to the inner diameter of the guiding through hole 101, so as to ensure the tightness and rotational stability of the overall structure. Further, when the number of the moving roller units 3 within the same guiding through hole 101 is two, the sum of the diameters of the two transfer rod bodies 302, the diameter of the fixed roller body 201, and the width of the body of the guiding ring 202 is equal to the inner diameter of the guiding through hole 101.

[0037] Furthermore, one of the fixing nuts 303 is located between the first guiding back plate 1 and the second fixing back plate 4, and the other fixing nut 303 is located on the side surface of the first guiding back plate 1 close to the moving roller body 301. The inner side walls of the two fixing nuts 303 respectively clamp the two side surfaces of the first guiding back plate 1 at the position where the guiding through hole 101 is opened. Therefore, after assembly, the two fixing nuts 303 of the present application are respectively located on both sides of the first guiding back plate 1.

[0038] Furthermore, as an optional embodiment, in this embodiment, one end of the transfer rod body 302 where the fixing nut 303 is provided is provided with a threaded portion that matches the internal thread of the fixing nut 303, so as to adjust the distance between the two fixing nuts 303 in real time according to the thicknesses of the first guiding back plate 1 and the guiding ring 202.

[0039] It should be noted here that since the adjustment method of the over-roller wrap angle adjustable structure in the present application is to use the external placement of the moving roller unit 3 outside the fixed roller unit 2 to increase the wrap angle of the fixed roller unit 2. Based on this setting method, during assembly, the wrap angle of the original fixed roller unit 2 is preferably adjusted to the minimum, and during later use, it is gradually increased according to the over-roller wrap angle requirements of each sheet.

[0040] The roller wrap angle adjustable structure in the present application can ensure the stable placement of the mobile roller unit 3 while rotating around the fixed roller through the guide hole set on the first guide back plate 1 and the guide ring 202 set on the fixed roller body 201, and the two fixed nuts 303 set at intervals on the adapter rod body 302. Through this setting method, the original fixed angle of the fixed roller unit 2 becomes adjustable, and the angle can be flexibly adjusted according to the requirements of different types of pole pieces, thereby improving the overall flatness of the pole piece and reducing the folding of the pole ear.

[0041] In the description of this application, it should be noted that the terms "upper", "lower", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0042] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0043] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features of the present application.

Claims

1. A roller wrap angle adjustable structure, characterized in that: include: A fixing assembly, the fixing assembly comprising a first guide back plate (1), wherein the first guide back plate (1) is provided with a guide through hole (101), and a fixing roller unit (2) extending outward from the first guide back plate (1) is provided in the guide through hole (101); A movable component comprises a movable roller unit (3) which is arranged in the guide through hole (101) and can rotate around a fixed roller unit (2) in the guide through hole (101).

2. The roller wrap angle adjustable structure according to claim 1, characterized in that: There are a plurality of guide through holes (101), and each of the guide through holes (101) is provided with the fixed roller unit (2) extending outward from the first guide back plate (1).

3. The roller wrap angle adjustable structure according to claim 1, characterized in that: At least one movable roller unit (3) is arranged in each of the guide through holes (101).

4. The roller wrap angle adjustable structure according to claim 1, characterized in that: The fixing assembly further comprises a second fixing back plate (4) which is arranged parallel to and spaced apart from the first guide back plate (1), and one end of the fixing roller unit (2) is arranged on the second fixing back plate (4).

5. The roller wrap angle adjustable structure according to claim 4, characterized in that: One end of the fixed roller unit (2) is fixed to the second fixed back plate (4) by bolts or welding.

6. The roller wrap angle adjustable structure according to claim 4, characterized in that: The fixed roller unit (2) comprises a fixed roller body (201) and a guide ring (202) arranged on the fixed roller body (201).

7. The roller wrap angle adjustable structure according to claim 6, characterized in that: The moving roller unit (3) comprises a moving roller body (301) and a transfer rod body (302) connected to the moving roller body (301), wherein the transfer rod body (302) is located at one end of the moving roller body (301) close to the first guide back plate (1).

8. The roller wrap angle adjustable structure according to claim 7, characterized in that: The sum of the diameter of the transfer rod body (302) and the diameter of the diameter-fixing roller body (201) is smaller than the inner diameter of the guide through hole (101).

9. The roller wrap angle adjustable structure according to claim 7, characterized in that: The sum of the diameter of the transfer rod body (302), the diameter of the diameter-fixing roller body (201), and the width of the guide ring (202) is equal to the inner diameter of the guide through hole (101).

10. The roller wrap angle adjustable structure according to claim 7, characterized in that: The end of the transfer rod (302) away from the movable roller body (301) is provided with two spaced apart fixing nuts (303), wherein one of the fixing nuts (303) is located between the first guide back plate (1) and the second fixed back plate (4), and the other fixing nut (303) is located on a side of the first guide back plate (1) close to the movable roller body (301).