Steam shaping device for stab-resistant garment production
By setting a restriction tank at the bottom of the steam smoke chamber of the steam shaping device and setting a steam transmission mechanism to achieve uniform heating on the upper and lower sides of the stabbing garment, the problem of shaping deformation caused by uneven steam transmission direction is solved, and the effect of uniform heating and condensate recovery is achieved.
Patent Information
- Application Number
- CN202421790524.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the shaping process, the existing steam shaping devices are inconsistent in the upper and lower parts of the sting garment due to uneven steam transmission directions, which may lead to shaping deformation.
A steam shaping device for production of anti-spun garments is designed. By setting a restriction groove at the bottom of the steam smoke chamber, the restriction groove is interconnected with the water collection plate, and a steam transmission mechanism is arranged to connect the top of the steam generator cylinder and the top and bottom of the steam smoke chamber, thereby achieving simultaneous heating of the upper and lower part of the anti-spun garments.
The uniform transmission and heating of steam is achieved, ensuring that the anti-sting garments are heated evenly during the shaping process, avoid deformation, and the condensate is recovered through the water collection tray, achieving uniform heating and recycling of condensate.
Smart Images

Figure CN222886796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam shaping, in particular to a steam shaping device for producing stab-proof vests. Background Technique
[0002] A stab-proof vest is a protective device used to prevent injuries such as stabbing and cutting. Generally, it is used as a police equipment and is directly worn on the body for protection.
[0003] During the preparation of a stab-proof vest, in order to make the internal hard materials fit better with the outer lining or the body, the internal hard materials need to be shaped. However, it is relatively difficult to directly shape the hard objects. Therefore, steam is used to heat the hard objects and then shape them. This operation is relatively simple and has a good shaping effect.
[0004] Chinese Patent Publication No.: CN 213038032 U published "A Steam Shaping Device for Producing Stab-proof Vests", which includes a shaping box and a fixing device. The surface of the shaping box is rotatably connected with a box door through a hinge. The bottom of the shaping box is fixedly connected with a steam box. One side of the shaping box is fixedly connected with a first fan, and the other side of the shaping box is fixedly connected with a second fan. The back of the steam box is fixedly connected with a water inlet valve. The inner side wall of the steam box is fixedly connected with an electrode heating tube. The bottom of the shaping box is fixedly connected with a water collecting hopper. Through the cooperation of the limiting rod and the threaded rod, the servo motor can move the piston plate by rotating the threaded rod. Through the cooperation of the first connecting pipe and the second connecting pipe, during the movement of the piston plate, the air inside the shaping box and the recycling box is exchanged, realizing the recycling of the steam inside the shaping box, effectively reducing the loss of steam, which is very beneficial for use.
[0005] Although the above-mentioned prior art realizes the collection of steam water by the water collecting hopper for the purpose of reusing, during the shaping process, due to the transmission direction of the steam, the upper and lower surfaces of the stab-proof vest are heated unevenly. For example, the side facing the steam has a higher temperature, and the side facing away from the steam has a lower temperature, resulting in possible deformation of the stab-proof vest during the shaping process. Content of the Utility Model
[0006] The purpose of the utility model is to provide a steam shaping device for producing stab-proof vests to solve the problems raised in the above background technique.
[0007] To solve the above technical problems, the present utility model provides the following technical solution: A steam shaping device for the production of stab-proof vests, comprising a steaming and drying mechanism and a steam generating mechanism. The steaming and drying mechanism includes a heat preservation box, and the interior of the heat preservation box is partitioned into a steaming chamber and an equipment chamber. A placing rack for placing the stab-proof vests to be shaped is arranged inside the steaming chamber. The equipment chamber is located below the steaming chamber, and the steam generating mechanism is arranged inside the equipment chamber;
[0008] A limiting groove is opened at the connection between the steaming chamber and the equipment chamber, and the limiting groove directly communicates with the top of the steam generating mechanism, so that steam can enter from the bottom of the steaming chamber;
[0009] The steam generating mechanism includes a steam generating cylinder and a water collecting tray. A water injection port is arranged on the steam generating cylinder, and a connecting pipe is arranged at the top of the steam generating cylinder. The connecting pipe communicates with the inside of the steam generating cylinder;
[0010] The water collecting tray is placed inside the limiting groove, and a plug-in pipe is fixedly connected to the bottom of the water collecting tray. The plug-in pipe is inserted into the inside of the connecting pipe; A steam transmission mechanism is also connected between the steam generating mechanism and the top of the steaming chamber.
[0011] Preferably, an arc chamfer is arranged at the edge of the bottom of the steaming chamber, and the lowest point of the arc chamfer is located at the edge of the limiting groove.
[0012] Preferably, the limiting groove is a stepped concave platform, and the top of the water collecting tray is flush with the bottom of the steaming chamber after the water collecting tray is placed in the limiting groove.
[0013] Preferably, a water storage chamber is arranged inside the steam generating cylinder, and a heater is arranged at the bottom of the water storage chamber. After the heater is powered on, it heats the water to generate steam.
[0014] Preferably, the steam transmission mechanism includes a steam injection pipe. One end of the steam injection pipe is connected to the top of the steam generating cylinder, and the other end of the steam injection pipe is connected to the top of the steaming chamber.
[0015] Preferably, a heat preservation sleeve is covered on the outer surface of the steam injection pipe, and a heat supplement device is fixedly connected between the heat preservation sleeves. The heat supplement device is close to the top of the steam injection pipe.
[0016] Preferably, the heat supplement device includes a power supply module. A heat conduction cylinder is fixedly connected to the end of the power supply module. A heating wire is installed inside the heat conduction cylinder. After the heating wire is powered on, it heats the heat conduction cylinder, and the heat conduction cylinder conducts heat to heat the steam injection pipe.
[0017] Compared with the prior art, the beneficial effects achieved by the present utility model are:
[0018] First, the utility model sets a limiting groove at the bottom of the steaming and fumigating chamber, and makes the limiting groove communicate with the water collecting tray, and sets a steam transmission mechanism to connect the top of the steam generator cylinder and the top of the steaming and fumigating chamber. When the steam generator cylinder heats water to generate steam, the steam will enter the steaming and fumigating chamber from the top and bottom through the water collecting tray and the steam transmission mechanism at the same time, and heat the stab-proof clothing from the top and bottom at the same time. The generated condensed water will flow back to the inside of the steam generator cylinder through the water collecting tray, achieving the effect of uniform heating and condensed water recovery.
[0019] Secondly, the utility model covers the outer surface of the steam injection pipe with an insulation sleeve to insulate the steam injection pipe, thereby reducing the temperature drop of the steam in the process of passing through the steam injection pipe. At the same time, a heating device is covered on the outer surface of the steam injection pipe to heat the steam injection pipe, so that the steam can maintain high temperature and enter the inner top of the steaming chamber, compensating for the temperature drop caused by the transmission distance. Brief Description of the Figures
[0020] Figure 1 is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the steam generating mechanism structure assembly of the utility model;
[0022] Figure 3 is the rear view of the utility model structure;
[0023] Figure 4 This is a cross-sectional view of the steam generating cylinder structure of the utility model;
[0024] Figure 5 It is a schematic diagram of the structure assembly of the steam transmission mechanism of the utility model;
[0025] Figure 6 This is a cross-sectional view of the structure of the heat supplement device of the utility model.
[0026] Among them: 1. Steaming and baking mechanism; 101. Insulation box; 102. Steaming and fumigation chamber; 103. Equipment chamber; 104. Storage rack; 105. Restriction groove; 106. Arc chamfer; 2. Steam generating mechanism; 201. Steam generating cylinder; 2021. Water storage chamber; 2022. Heater; 202. Water injection port; 203. Connecting pipe; 204. Water collecting tray; 205. Plug-in pipe; 3. Steam transmission mechanism; 301. Steam injection pipe; 302. Insulation sleeve; 303. Heat supplement device; 3031. Power supply module; 3032. Heat conducting cylinder; 3033. Heating wire. Specific implementation method
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figure 1-6 , a steam shaping device for producing stab-proof vests, including a steaming and drying mechanism 1 and a steam generating mechanism 2. The steaming and drying mechanism 1 includes a heat preservation box 101. The interior of the heat preservation box 101 is partitioned into a steaming chamber 102 and an equipment chamber 103. Inside the steaming chamber 102, there is a storage rack 104 for placing the stab-proof vests to be shaped. The equipment chamber 103 is located below the steaming chamber 102, and the steam generating mechanism 2 is arranged inside the equipment chamber 103;
[0029] A limiting groove 105 is opened at the connection between the steaming chamber 102 and the equipment chamber 103. The limiting groove 105 directly communicates with the top of the steam generating mechanism 2, so that steam can enter from the bottom of the steaming chamber 102;
[0030] The steam generating mechanism 2 includes a steam generating cylinder 201 and a water collecting tray 204. A water injection port 202 is arranged on the steam generating cylinder 201. Water is injected into the interior of the steam generating cylinder 201 through the water injection port 202 for heating to generate steam. After the water injection is completed, the water injection port 202 is sealed with a plug. Preferably, the plug is sealed in a threaded connection manner to prevent the steam pressure from ejecting the plug. A connecting pipe 203 is arranged at the top of the steam generating cylinder 201, and the connecting pipe 203 is communicated with the interior of the steam generating cylinder 201;
[0031] The water collecting tray 204 is placed inside the limiting groove 105. A plug-in connecting pipe 205 is fixedly connected to the bottom of the water collecting tray 204. The plug-in connecting pipe 205 is inserted into the interior of the connecting pipe 203, and the insertion part is sealed.
[0032] A steam transmission mechanism 3 is also connected between the steam generating mechanism 2 and the top of the steaming chamber 102.
[0033] A number of grids are arranged between the storage racks 104 to enable steam to smoothly pass through and heat the stab-proof vests;
[0034] Through the above technical solution, a limiting groove 105 is provided at the bottom of the fumigation chamber 102, and the limiting groove 105 communicates with the water collecting tray 204. At the same time, a steam transmission mechanism 3 is provided to connect the top of the steam generating cylinder 201 and the top of the fumigation chamber 102. When the water is heated to generate steam inside the steam generating cylinder 201, the steam will enter the interior of the fumigation chamber 102 from the top and bottom of the fumigation chamber 102 through the water collecting tray 204 and the steam transmission mechanism 3 at the same time, heating from above and below the stab-proof clothing, and the generated condensed water will flow back into the interior of the steam generating cylinder 201 through the water collecting tray 204, achieving the effects of uniform heating and condensed water recovery;
[0035] To improve the safety of the equipment, a one-way pressure relief valve should also be provided on the fumigation chamber 102 to avoid the risk of explosion inside the fumigation chamber 102 due to high temperature and high pressure.
[0036] Specifically, an arc chamfer 106 is provided at the edge of the bottom of the fumigation chamber 102, and the lowest point of the arc chamfer 106 is located at the edge of the limiting groove 105.
[0037] Through the above technical solution, the purpose of setting the arc chamfer 106 is to enable the condensed water condensed on the inner wall of the fumigation chamber 102 to be concentrated faster towards the mouth of the water collecting tray 204 and enter the interior of the steam generating cylinder 201 for reuse.
[0038] Specifically, the limiting groove 105 is a stepped concave platform, and after the water collecting tray 204 is placed in the limiting groove 105, the top of the water collecting tray 204 is flush with the bottom of the fumigation chamber 102.
[0039] Through the above technical solution, the limiting groove 105 is set as a stepped concave platform, so as to better limit the water collecting tray 204 and seal the connection, and the top of the water collecting tray 204 can also be kept level with the inner bottom of the fumigation chamber 102 to facilitate the return of condensed water.
[0040] Specifically, a water storage chamber 2021 is provided inside the steam generating cylinder 201, and a heater 2022 is provided at the bottom of the water storage chamber 2021. After the heater 2022 is powered on, it heats the water to generate steam.
[0041] Through the above technical solution, when the water source is injected from the water injection port 202, the water will be stored inside the water storage chamber 2021. Once the heater 2022 is powered on, the water injection port 202 will generate high-temperature heated water, thereby causing the water to generate water vapor.
[0042] Specifically, the steam transmission mechanism 3 includes a steam injection pipe 301. One end of the steam injection pipe 301 is connected to the top of the steam generating cylinder 201, and the other end of the steam injection pipe 301 is connected to the top of the fumigation chamber 102.
[0043] Through the above technical solution, the steam injection pipe 301 is provided to transmit steam to the inner top of the fumigation chamber 102, thereby heating the upper part of the stab-proof clothing. In order to reduce the loss of steam heat during transmission, the steam injection pipe 301 is preferably made of a low thermal conductivity material.
[0044] Specifically, the outer surface of the steam injection pipe 301 is covered with a heat preservation sleeve 302, and a heat compensation device 303 is fixedly connected between the heat preservation sleeves 302. The heat compensation device 303 is close to the top of the steam injection pipe 301.
[0045] Through the above technical solution, in order to further reduce the energy consumption during steam transmission, a heat preservation sleeve 302 is provided to insulate the steam injection pipe 301, reducing the heat loss of the steam caused by the temperature exchange between the steam injection pipe 301 and the outside air;
[0046] And a heat compensation device 303 is provided to reheat the steam when the steam is about to enter the interior of the fumigation chamber 102, so as to increase the temperature of the steam, so that after long-distance transmission, the steam can still maintain a similar temperature to the steam that enters the interior of the fumigation chamber 102 through the water collecting tray 204 and undergoes short-distance transmission, avoiding the possibility of deformation during the shaping process of the stab-proof clothing due to the temperature difference.
[0047] Specifically, the heat compensation device 303 includes a power supply module 3031. The end of the power supply module 3031 is fixedly connected with a heat conduction cylinder 3032. A heating wire 3033 is installed inside the heat conduction cylinder 3032. After the heating wire 3033 is energized, it heats the heat conduction cylinder 3032, and the heat conduction cylinder 3032 conducts heat to heat the steam injection pipe 301.
[0048] Through the above technical solution, the provided power supply module 3031 is used to connect to an external power supply and transmit electric energy to the heating wire 3033, so that the heating wire 3033 generates high temperature, and the high temperature conducts heat through the heat conduction cylinder 3032 to heat the steam injection pipe 301, thereby achieving the effect of compensating the steam heat.
[0049] During use, a limiting groove 105 is provided at the bottom of the fumigation chamber 102, and the limiting groove 105 communicates with the water collecting tray 204. At the same time, a steam transmission mechanism 3 is provided to connect the top of the steam generating cylinder 201 and the top of the fumigation chamber 102. When the water in the steam generating cylinder 201 is heated to generate steam, the steam will enter the interior of the fumigation chamber 102 from the top and bottom of the fumigation chamber 102 through the water collecting tray 204 and the steam transmission mechanism 3 at the same time, heating from above and below the stab-proof clothing, and the generated condensed water will flow back to the interior of the steam generating cylinder 201 through the water collecting tray 204, achieving the effects of uniform heating and condensed water recovery;
[0050] By covering the outer surface of the steam injection pipe 301 with a heat preservation sleeve 302, the steam injection pipe 301 is thermally insulated, reducing excessive reduction of steam during the process of passing through the steam injection pipe 301. At the same time, a heat compensation device 303 is covered on the outer surface of the steam injection pipe 301 to compensate heat for the steam injection pipe 301, so that the steam can enter the inner top of the fumigation chamber 102 at a high temperature, compensating for the temperature reduction caused by the transmission distance, achieving the effect of avoiding the steam temperature drop caused by long-distance steam transmission.
[0051] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steam setting device for producing stab-proof clothing, comprising a steaming mechanism (1) and a steam generating mechanism (2), characterized in that: The steaming and drying mechanism (1) comprises a heat preservation box (101), the interior of the heat preservation box (101) is divided into a steaming and fumigating chamber (102) and an equipment chamber (103), the interior of the steaming and fumigating chamber (102) is provided with a storage rack (104) for placing stab-resistant clothing to be shaped, the equipment chamber (103) is located at the lower side of the steaming and fumigating chamber (102), and the steam generating mechanism (2) is arranged inside the equipment chamber (103); A limiting groove (105) is provided at the connection between the fumigation chamber (102) and the equipment chamber (103), and the limiting groove (105) is directly connected to the top of the steam generating mechanism (2), so that steam can enter from the bottom of the fumigation chamber (102); The steam generating mechanism (2) comprises a steam generating cylinder (201) and a water collecting tray (204); a water injection port (202) is provided on the steam generating cylinder (201); a connecting pipe (203) is provided on the top of the steam generating cylinder (201); and the connecting pipe (203) is communicated with the interior of the steam generating cylinder (201); The water collecting tray (204) is placed inside the limiting groove (105), and a plug-in tube (205) is fixedly connected to the bottom of the water collecting tray (204), and the plug-in tube (205) is plugged into the inside of the connecting tube (203); A steam transmission mechanism (3) is also connected between the steam generating mechanism (2) and the top of the fumigation chamber (102).
2. A steam setting device for producing stab-proof clothing according to claim 1, characterized in that: The edge of the bottom of the fumigation chamber (102) is provided with an arc-shaped chamfer (106), and the lowest point of the arc-shaped chamfer (106) is located at the edge of the limiting groove (105).
3. A steam setting device for producing stab-proof clothing according to claim 2, characterized in that: The limiting groove (105) is a concave platform with steps, and after the water collecting tray (204) is placed in the limiting groove (105), the top of the water collecting tray (204) is flush with the bottom of the steaming chamber (102).
4. The steam setting device for producing stab-proof clothing according to claim 1, characterized in that: A water storage chamber (2021) is provided inside the steam generating cylinder (201), and a heater (2022) is provided at the bottom of the water storage chamber (2021). The heater (2022) heats water to generate steam after power is supplied.
5. The steam setting device for producing stab-proof clothing according to claim 1, characterized in that: The steam transmission mechanism (3) comprises a steam injection pipe (301), one end of the steam injection pipe (301) is connected to the top of the steam generating cylinder (201), and the other end of the steam injection pipe (301) is connected to the top of the fumigation chamber (102).
6. The steam setting device for producing stab-proof clothing according to claim 5, characterized in that: The outer surface of the steam injection pipe (301) is covered with a heat-insulating sleeve (302), and a heat-supplementing device (303) is fixedly connected between the heat-insulating sleeves (302), and the heat-supplementing device (303) is close to the top of the steam injection pipe (301).
7. The steam setting device for producing stab-proof clothing according to claim 6, characterized in that: The heat supplement device (303) comprises a power supply module (3031), the end of the power supply module (3031) is fixedly connected to a heat-conducting tube (3032), a heating wire (3033) is installed inside the heat-conducting tube (3032), and the heating wire (3033) heats the heat-conducting tube (3032) when energized, thereby heating the steam injection pipe (301) through heat conduction of the heat-conducting tube (3032).
Citation Information
Patent Citations
Steam setting device for stab-resistant clothes production
CN213038032U