Quick drying device for sand and stone materials detected by vehicle
By designing a fast drying device for sand inspection and stone, using an electric furnace and a rotary drying pot, combined with a central heat conduction plate and a rotary stirring plate, the problem of long-term water content measurement of traditional sand and gravel materials is solved, rapid drying of sand and gravel materials is achieved, and the operation efficiency of the mixing station is improved.
Patent Information
- Application Number
- CN202421489823.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The traditional method of measuring moisture content of sand and gravel materials takes a long time, resulting in low operation efficiency of mixing stations, affecting material quality and production progress.
A rapid drying device for car sand inspection and stone is designed, using an electric furnace and a rotary drying pot, combined with a central heat conduction plate and a rotary stirring plate to achieve rapid drying of sand and stone.
It significantly improves the drying efficiency of sand and gravel, shortens the drying time, improves the operation efficiency of the mixing station, and reduces the waiting time for material testing.
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Figure CN222887480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of moisture content detection of sand and gravel materials, and particularly relates to a rapid drying device for vehicle inspection of sand and stone materials. Background Technique
[0002] With the gradual acceleration of the construction progress of construction projects, the number of batches of sand and gravel materials entering the mixing station is increasing continuously. Dozens of trucks of sand and gravel materials can enter the station in a single day, and hundreds of parallel tests need to be carried out. According to the specification requirements, the traditional method for measuring the moisture content of sand and gravel materials requires drying in an oven, controlling the temperature at 105±5°C to dry the sample to a constant weight (not less than 3h), which takes a long time. The volume of the oven is limited, and each oven can dry 6 batches of sand and gravel materials simultaneously. To ensure the quality of the incoming materials, according to the principle of vehicle inspection for each truck, it takes 50 - 60h of continuous work to complete all vehicle inspections. In addition, the mixing station needs to measure the moisture content of the used sand and gravel materials for each batch and also needs to dry them, which makes the operation time of the oven longer, resulting in the queuing of sand and gravel material vehicles in the mixing station waiting for inspection and personnel monitoring all day long. This not only affects the effective operation of the mixing station but also causes serious impacts on material commission, testing, and subsequent production and use. Content of the Utility Model
[0003] To solve the above technical problems, the utility model proposes a rapid drying device for vehicle inspection of sand and stone materials.
[0004] The technical solution of the utility model is realized as follows:
[0005] A rapid drying device for vehicle inspection of sand and stone materials includes an electric furnace and a drying pot arranged on the electric furnace. A pot cover is arranged on the top of the drying pot, and a plurality of air holes are arranged on the pot cover. A rotatable central heat conducting plate is arranged in the drying pot. The outer diameter of the central heat conducting plate is smaller than the inner diameter of the drying pot. The central heat conducting plate is located at the middle position of the drying pot in the height direction. Rotary stirring plates are arranged on both the upper and lower surfaces of the central heat conducting plate. A driving device for driving the rotation of the central heat conducting plate is connected to the pot cover. A central heat conducting plate group is arranged on the top of the electric furnace, and the central heat conducting plate is sleeved on the central heat conducting plate group.
[0006] Further, the central heat conducting plate includes a hollow disk sleeve part, and hollow columnar sleeve parts are arranged at both the upper and lower ends of the center of the disk sleeve part. The central heat conducting plate group includes a disk part adapted to the inner cavity size of the central heat conducting plate and rod-shaped parts fixedly arranged at both the upper and lower ends of the center of the disk part. The two sleeve parts are respectively movably sleeved outside the two rod-shaped parts, and the rod-shaped part at the bottom end of the disk part is connected to the electric furnace.
[0007] Further, the rotary stirring plate includes a longitudinal axis, one end of the longitudinal axis is rotatably connected to the disk sleeve part and is provided with a planetary gear, the planetary gear is located in the inner cavity of the disk sleeve part, plate body parts are symmetrically installed on both sides of the longitudinal axis, central gears are arranged outside both of the two rod-shaped parts, and the planetary gear is connected to the central gear.
[0008] Further, the central gear and the planetary gear are meshed through a transmission gear, the plate body part is in an arc structure, and the outer arch direction of the arc of the rotary stirring plate is opposite to its rotation direction.
[0009] Further, central guide blocks are integrally formed on the outside of the pipe sleeve parts, and the central guide blocks are provided with arc surfaces corresponding to the rotary stirring plates one by one, and the arc surfaces and the outer ends of the rotary stirring plates are located on the same circumferential surface. Auxiliary stirring plates are arranged on the upper and lower side surfaces of the disk sleeve part and are distributed in a staggered manner with the rotary stirring plates, and the auxiliary stirring plates and the central guide blocks are distributed at intervals.
[0010] Further, the top end of the pipe sleeve part located above is in a closed shape, a polygonal slot is arranged at the top end of the pipe sleeve part, a polygonal insertion rod is inserted into the polygonal slot, the polygonal insertion rod is rotatably installed on the pot lid, and the top end of the polygonal insertion rod is connected to the driving device.
[0011] Further, the driving device includes a connecting arm, a transmission belt assembly, a motor and a lifting seat. One end of the connecting arm is fixedly connected to the pot lid, the other end of the connecting arm is connected to the lifting seat, the transmission belt assembly is arranged inside the connecting arm, the top end of the polygonal insertion rod penetrates through the pot lid and then inserts into the inner wall of the connecting arm and is connected to the transmission belt assembly, the outer end of the transmission belt assembly is connected to the motor, and the motor is fixedly installed on the lifting seat.
[0012] Further, the lifting seat is slidably installed on a longitudinal slide rail, and the bottom end of the longitudinal slide rail is fixedly installed on the side wall of the electric heating furnace. A first lifting screw sleeve is fixedly installed on the lifting seat, a first lifting lead screw is threadedly sleeved in the first lifting screw sleeve, and the bottom end of the first lifting lead screw is rotatably installed on the longitudinal slide rail.
[0013] Further, a second lifting lead screw is rotatably installed on one side of the electric heating furnace opposite to the longitudinal slide rail, a second lifting screw sleeve is threadedly sleeved on the second lifting lead screw, a semi-circular support arm is fixedly installed on the side surface of the second lifting screw sleeve facing the drying pot, and cross shafts rotatably matched with the ends of the support arm are fixedly installed on both sides of the drying pot.
[0014] Furthermore, the upper surface of the electric heating furnace is provided with a concave mold for covering the bottom of the drying pot, and the outside of the drying pot is provided with two symmetrically distributed levers.
[0015] The utility model has the following beneficial effects:
[0016] 1. The central heat conduction plate group is used to heat the central heat conduction disk, and during the rotation of the central heat conduction disk, the sand and gravel in the drying pot can be dried from the center of the drying pot, thereby improving the drying efficiency of the sand and gravel.
[0017] 2. The rotating stirring plate rotates on the central heat conduction plate to increase the contact rate between the sand and gravel in the drying pot and the central heat conduction plate, so that the sand and gravel are heated more evenly, further improving the drying effect of the sand and gravel. Brief Description of the Figures
[0018] Figure 1 This is the overall schematic diagram of the utility model vehicle inspection sand and stone rapid drying device;
[0019] Figure 2 This is the internal schematic diagram of the drying pot of the utility model vehicle inspection sand and stone rapid drying device;
[0020] Figure 3 This utility model Figure 2 Sectional view of ;
[0021] Figure 4 This utility model Figure 3 Enlarged view of point A in ;
[0022] Figure 5 It is a schematic diagram of the pot cover and the connecting arm of the utility model after being cut open;
[0023] Figure 6 This utility model Figure 5 Enlarged view of point B in ;
[0024] Figure 7 It is a schematic diagram of the central heat conducting plate of the utility model after being cut open;
[0025] Figure 8 This is a schematic diagram of the central heat conducting plate group of the utility model.
[0026] In the figure: 1, electric furnace; 2, drying pot; 3, pot lid; 4, ventilation holes; 5, central heat conduction plate; 5.1, plate sleeve part; 5.2, pipe sleeve part; 6, rotary stirring plate; 6.1, vertical axis; 6.2, planetary gear; 6.3, plate body part; 7, driving device; 7.1, connecting arm; 7.2, transmission belt assembly; 7.3, motor; 7.4, lifting seat; 8, central heat conduction plate group; 8.1, disc part; 8.2, rod-shaped part; 9, central gear; 10, transmission gear; 11, central guide block; 12, auxiliary stirring plate; 13, polygonal slot; 14, polygonal plug rod; 15, longitudinal slide rail; 16, first lifting screw sleeve; 17, first lifting screw rod; 18, second lifting screw rod; 19, second lifting screw sleeve; 20, support arm; 21, horizontal axis; 22, female die; 23, lever. Detailed implementation manner
[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] As Figures 1 to 8 shown, a rapid drying device for vehicle inspection sand and stone materials includes an electric furnace 1 and a drying pot 2 arranged on the electric furnace 1. A pot lid 3 is arranged on the top of the drying pot 2, and a plurality of ventilation holes 4 are arranged on the pot lid 3. A rotatable central heat conduction plate 5 is arranged in the drying pot 2. The outer diameter of the central heat conduction plate 5 is smaller than the inner diameter of the drying pot 2, and the central heat conduction plate 5 is located at the middle position of the drying pot 2 in the height direction. Rotary stirring plates 6 are arranged on both the upper and lower surfaces of the central heat conduction plate 5. A driving device 7 for driving the central heat conduction plate 5 to rotate is connected to the pot lid 3. A central heat conduction plate group 8 is arranged on the top of the electric furnace 1, and the central heat conduction plate 5 is sleeved on the central heat conduction plate group 8.
[0029] When measuring the moisture content of sand and stone materials, the sand and stone materials are introduced into the drying pot 2, and then the pot lid 3 is covered. The electric furnace 1 is started to heat the drying pot 2, and the driving device 7 is started. The driving device 7 drives the central heat conduction plate 5 to rotate. While the central heat conduction plate 5 is rotating, the rotary stirring plate rotates synchronously. The central heat conduction plate group 8 transfers a part of the heat provided by the electric furnace 1 to the central heat conduction plate 5. The rotating central heat conduction plate 5 dries the sand and stone materials in the inner cavity of the drying pot 2. At this time, cooperating with the drying pot 2 can improve the drying efficiency of the sand and stone materials. By using the stirring effect of the rotary stirring plate, the stirring effect of the sand and stone materials in the drying pot 2 is realized, and the heat transfer effect is improved, thereby greatly improving the drying efficiency of the sand and stone materials. During the process of drying the sand and stone materials, the generated water vapor is discharged from the ventilation holes 4.
[0030] The central heat conduction plate 5 includes a hollow disk sleeve part 5.1, and hollow cylindrical sleeve parts 5.2 are provided at both the upper and lower ends of the center of the disk sleeve part 5.1. The central heat conduction plate group 8 includes a disk part 8.1 adapted to the inner cavity size of the central heat conduction plate 5 and rod-shaped parts 8.2 fixedly provided at both the upper and lower ends of the center of the disk part 8.1. The two sleeve parts 5.2 are respectively movably sleeved outside the two rod-shaped parts 8.2, and the rod-shaped part 8.2 at the bottom end of the disk part 8.1 is connected to the electric furnace 1. In this embodiment, the central heat conduction plate group 8 is always in a static state, and due to the good supporting effect of the rod-shaped part 8.2, the overall central plate group has good stability and longitudinal supporting performance. There is a large heat transfer area between the disk part 8.1 and the disk sleeve part 5.1, which has a strong heat transfer effect on the sand and gravel materials.
[0031] The rotary stirring plate 6 includes a longitudinal axis 6.1. One end of the longitudinal axis 6.1 is rotatably connected to the disk sleeve part 5.1 and is provided with a planetary gear 6.2. The planetary gear 6.2 is located in the inner cavity of the disk sleeve part 5.1. Plate parts 6.3 are symmetrically installed on both sides of the longitudinal axis 6.1. Central gears 9 are provided outside both rod-shaped parts 8.2, and the planetary gear 6.2 is connected to the central gear 9. When the disk sleeve part 5.1 rotates, it drives the planetary gear 6.2 to roll outside the central gear 9. At this time, the central gear 9 drives the rotary stirring plate 6 to rotate through the planetary gear 6.2. With this setting, the disk sleeve part 5.1 can separate the central gear 9 and the planetary gear 6.2 from the sand and gravel materials in the drying pot 2, ensuring the effectiveness of the transmission.
[0032] The central gear 9 and the planetary gear 6.2 are meshed through a transmission gear 10. The plate part 6.3 has an arc-shaped structure, and the arc-shaped outer arch direction of the rotary stirring plate 6 is opposite to its rotation direction. The rotary stirring plate 6 pushes the sand and gravel materials at the central parts of the upper and lower side surfaces of the disk sleeve part 5.1 outward through self-rotation. At this time, the sand and gravel materials on the outside move towards the center of the disk sleeve part 5.1, improving the contact efficiency between the disk sleeve part 5.1 and the sand and gravel materials in the drying pot 2, improving the drying effect, and making the sand and gravel materials in the drying pot 2 heat more evenly.
[0033] Central guide blocks 11 are integrally formed on the outside of the sleeve parts 5.2, and the central guide blocks 11 are provided with arc-shaped surfaces corresponding to the rotary stirring plates one by one, and the arc-shaped surfaces and the outer ends of the rotary stirring plates are located on the same circumferential surface. Auxiliary stirring plates 12 distributed in a staggered manner with the rotary stirring plates are provided on both the upper and lower side surfaces of the disk sleeve part 5.1, and the auxiliary stirring plates 12 and the central guide blocks 11 are distributed at intervals.
[0034] During the rotation of the rotary stirring plate 6, its outer end can sweep across the arc surface of the central guide block 11. At this time, the central guide block 11 can prevent the formation of a dead zone near the central position of the disk sleeve part 5.1, ensuring that the stirring plate can completely push the sand and gravel at the central position of the disk sleeve part 5.1 outward. The auxiliary stirring plate 12 rotates synchronously with the disk sleeve part 5.1. During the rotation of the disk sleeve part 5.1, the auxiliary stirring plate 12 further pushes the sand and gravel to move, further improving the contact efficiency between the sand and gravel and the disk sleeve part 5.1 and enhancing the uniform heating of the sand and gravel.
[0035] The top end of the upper pipe sleeve part 5.2 is closed. A polygonal slot 13 is provided at the top end of the pipe sleeve part 5.2. A polygonal plug rod 14 is inserted into the polygonal slot 13. The polygonal plug rod 14 is rotatably installed on the pot lid 3, and the top end of the polygonal plug rod 14 is connected to the driving device 7. When the driving device 7 drives the polygonal plug rod 14 to rotate, the pipe sleeve part 5.2 is driven to rotate through the polygonal slot 13. At this time, the pipe sleeve part 5.2 drives the disk sleeve part 5.1 to rotate. In addition, the polygonal plug rod 14 can be separated from the pipe sleeve part 5.2 by moving upward and pulling out of the polygonal slot 13.
[0036] The driving device 7 includes a connecting arm 7.1, a transmission belt assembly 7.2, a motor 7.3 and a lifting seat 7.4. One end of the connecting arm 7.1 is fixedly connected to the pot lid 3, and the other end of the connecting arm 7.1 is connected to the lifting seat 7.4. The transmission belt assembly 7.2 is arranged inside the connecting arm 7.1. The top end of the polygonal plug rod 14 passes through the pot lid 3 and is inserted into the inner wall of the connecting arm 7.1 and connected to the transmission belt assembly 7.2. The outer end of the transmission belt assembly 7.2 is connected to the motor 7.3, and the motor 7.3 is fixedly installed on the lifting seat 7.4.
[0037] The pot lid 3 is supported on the lifting seat 7.4 by the connecting arm 7.1. After starting the motor 7.3, the motor 7.3 drives the polygonal plug rod 14 to rotate through the transmission belt assembly, thereby driving the central heat conducting disk 5 to rotate. When the lifting seat 7.4 moves upward, it will drive the polygonal plug rod 14 to separate from the polygonal slot 13 through the connecting arm 7.1. At the same time, the pot lid 3 is separated from the drying pot 2.
[0038] The lifting seat 7.4 is slidably installed on the longitudinal slide rail 15, and the bottom end of the longitudinal slide rail 15 is fixedly installed on the side wall of the electric furnace 1. A first lifting screw sleeve 16 is fixedly installed on the lifting seat 7.4. A first lifting screw rod 17 is threaded through the first lifting screw sleeve 16, and the bottom end of the first lifting screw rod 17 is rotatably installed on the longitudinal slide rail 15. By rotating the first lifting screw rod 17, the lifting of the lifting seat 7.4 can be controlled through the first lifting screw sleeve 16.
[0039] On one side of the electric furnace 1 opposite to the longitudinal slide rail 15, a second lifting lead screw 18 is rotatably installed. A second lifting nut 19 is threadedly sleeved on the second lifting lead screw 18. On one side surface of the second lifting nut 19 facing the drying pot 2, a semi-circular support arm 20 is fixedly installed. And on both sides of the drying pot 2, a transverse shaft 21 that is rotationally matched with the end of the support arm 20 is fixedly installed. By rotating the second lifting lead screw 18, the lifting of the drying pot 2 can be controlled through the second lifting nut 19 and the support arm 20. When the drying pot 2 is lifted until it is separated from the electric furnace 1, with the second lifting lead screw 18 as the center, the drying pot 2 is rotated to an area outside the electric furnace 1, and then the drying pot 2 is rotated with the transverse shaft 21 as the center, and the sand and gravel in the drying pot 2 can be poured out.
[0040] On the upper surface of the electric furnace 1, a female die 22 for covering the bottom of the drying pot 2 is provided. On the outside of the drying pot 2, two symmetrically distributed lever rods 23 are provided. The female die 22 covers the bottom of the drying pot 2 to ensure the stability of the drying pot 2. The lever rods 23 are used to turn the drying pot 2 and rotate it with the transverse shaft 21 as the center, which is more convenient to pour out the sand and gravel in the drying pot 2.
[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rapid drying device for sand and stone materials for vehicle inspection, comprising an electric heating furnace (1) and a drying pot (2) arranged on the electric heating furnace (1), a pot cover (3) being arranged on the top of the drying pot (2), and a plurality of air holes (4) being arranged on the pot cover (3), characterized in that: A rotatable central heat conducting plate (5) is arranged in the drying pot (2); the outer diameter of the central heat conducting plate (5) is smaller than the inner diameter of the drying pot (2); the central heat conducting plate (5) is located in the middle of the drying pot (2) in the height direction; the upper and lower surfaces of the central heat conducting plate (5) are both provided with rotating stirring plates (6); the pot cover (3) is connected with a driving device (7) for driving the central heat conducting plate (5) to rotate; a central heat conducting plate group (8) is arranged on the top of the electric heating furnace (1), and the central heat conducting plate (5) is sleeved on the central heat conducting plate group (8).
2. The vehicle inspection sand and stone rapid drying device according to claim 1 is characterized in that: The central heat conducting disc (5) comprises a hollow disc sleeve portion (5.1), and hollow columnar tube sleeve portions (5.2) are arranged at the upper and lower ends of the center of the disc sleeve portion (5.1); the central heat conducting plate group (8) comprises a disc portion (8.1) matching the inner cavity size of the central heat conducting disc (5) and a rod-shaped portion (8.2) fixedly arranged at the upper and lower ends of the center of the disc portion (8.1); the two tube sleeve portions (5.2) are movably sleeved outside the two rod-shaped portions (8.2), and the rod-shaped portion (8.2) located at the bottom end of the disc portion (8.1) is connected to the electric heating furnace (1).
3. The vehicle inspection sand and stone rapid drying device according to claim 2 is characterized in that: The rotating stirring plate (6) comprises a longitudinal axis (6.1), one end of which is rotatably connected to the disk sleeve (5.1) and is provided with a planetary gear (6.2), the planetary gear (6.2) being located in the inner cavity of the disk sleeve (5.1), plate bodies (6.3) being symmetrically provided on both sides of the longitudinal axis (6.1), central gears (9) being provided outside the two rod-shaped portions (8.2), and the planetary gears (6.2) being connected to the central gear (9).
4. The vehicle inspection sand and stone rapid drying device according to claim 3 is characterized in that: The central gear (9) is meshed with the planetary gear (6.2) via a transmission gear (10); the plate body (6.3) is an arc-shaped structure; and the arc-shaped outer arch direction of the rotary stirring plate (6) is opposite to its rotation direction.
5. The vehicle inspection sand and stone rapid drying device according to claim 2 is characterized in that: The outer part of the tube sleeve (5.2) is integrally formed with a central guide block (11), and the central guide block (11) is provided with an arc surface corresponding to the rotary stirring plate (6) one by one, and the arc surface and the outer end of the rotary stirring plate (6) are located on the same circumferential surface, and the upper and lower side surfaces of the disk sleeve (5.1) are provided with auxiliary stirring plates (12) arranged in a staggered manner with the rotary stirring plate (6), and the auxiliary stirring plates (12) and the central guide block (11) are arranged at intervals.
6. The vehicle inspection sand and stone rapid drying device according to claim 2 is characterized in that: The top end of the tube sleeve portion (5.2) located at the top is in a closed shape. A polygonal slot (13) is provided at the top end of the tube sleeve portion (5.2). A polygonal insertion rod (14) is inserted into the polygonal slot (13). The polygonal insertion rod (14) is rotatably mounted on the pot cover (3), and the top end of the polygonal insertion rod (14) is connected to the driving device (7).
7. The vehicle inspection sand and stone rapid drying device according to claim 6 is characterized in that: The driving device (7) comprises a connecting arm (7.1), a transmission belt assembly (7.2), a motor (7.3) and a lifting seat (7.4); one end of the connecting arm (7.1) is fixedly connected to the pot cover (3); the other end of the connecting arm (7.1) is connected to the lifting seat (7.4); the transmission belt assembly (7.2) is arranged inside the connecting arm (7.1); the top end of the polygonal insertion rod (14) penetrates the pot cover (3) and then is inserted into the inner wall of the connecting arm (7.1) and connected to the transmission belt assembly (7.2); the outer end of the transmission belt assembly (7.2) is connected to the motor (7.3), and the motor (7.3) is fixedly mounted on the lifting seat (7.4).
8. The vehicle inspection sand and stone rapid drying device according to claim 7 is characterized in that: The lifting seat (7.4) is slidably mounted on the longitudinal slide rail (15), and the bottom end of the longitudinal slide rail (15) is fixedly mounted on the side wall of the electric heating furnace (1); a first lifting thread sleeve (16) is fixedly mounted on the lifting seat (7.4); a first lifting screw (17) is threadedly passed through the inner thread of the first lifting screw sleeve (16), and the bottom end of the first lifting screw (17) is rotatably mounted on the longitudinal slide rail (15).
9. The vehicle inspection sand and stone rapid drying device according to claim 8, characterized in that: A second lifting screw (18) is rotatably mounted on the side of the electric heating furnace (1) opposite to the longitudinal slide rail (15); a second lifting thread sleeve (19) is threadedly sleeved on the second lifting screw (18); a semicircular support arm (20) is fixedly mounted on the side of the second lifting thread sleeve (19) facing the drying pot (2); and transverse shafts (21) rotatably matched with the ends of the support arm (20) are fixedly mounted on both sides of the drying pot (2).
10. The vehicle inspection sand and stone rapid drying device according to claim 9, characterized in that: The upper surface of the electric heating furnace (1) is provided with a concave mold (22) for covering the bottom of the drying pot (2), and the outside of the drying pot (2) is provided with two symmetrically distributed levers (23).
Citation Information
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