Mutual inductor detection clamp
By designing a detection fixture including a support table, fixing assembly, jaws, screws and magnet plates, the problem that traditional detection fixtures cannot be adjusted is solved, and automatic adjustment and stable fixation of the transformer is achieved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421506822.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional detection fixtures cannot be adjusted according to the size of the transformer, resulting in frequent replacement of detection fixtures, which increases operational complexity and reduces detection efficiency and accuracy.
A detection fixture including a support table, fixing assembly, jaws, screws and magnet plates is designed to automatically adjust the transformer through the cooperation of jaws and screws, and to provide additional fixing force using the magnet plate.
It realizes flexible fixing of the transformer without frequent replacement of the detection fixture, greatly reducing operational complexity, improving detection efficiency and accuracy, and further ensuring the stability of the transformer through the role of the magnet plate.
Smart Images

Figure CN222887698U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection jigs, and more specifically, particularly relates to a detection jig for transformers. Background Art
[0002] A transformer is a primary device that realizes the interconnection between the primary and secondary electrical systems and can be used for the protection of power systems. To ensure that the transformer can be used normally and stably, during the production process, it is necessary to detect the transformer to avoid adverse consequences caused by quality problems of the transformer. To prevent the transformer from shaking, shifting, etc. during the detection process, which may affect the accuracy of the detection results, it is necessary to use a detection jig that can effectively fix the transformer and keep it in a stable state during detection, thereby ensuring the smooth progress of the entire detection work. However, traditional detection jigs are usually fixed type with a single fixed size and cannot be adjusted according to the size of the transformer. As a result, during the detection process, different detection jigs need to be replaced for operation, increasing the complexity and tediousness of the operation, leading to a reduction in the efficiency of the detection work; at the same time, frequent replacement of detection jigs is also likely to cause problems of operation errors, reducing the accuracy and reliability of the detection results. Summary of the Utility Model
[0003] To solve the above technical problems, the utility model provides a detection jig for transformers to solve the technical problems in the prior art that traditional detection jigs cannot be adjusted according to the size of the transformer, need to replace different detection jigs for operation, increasing the complexity of the operation and resulting in a reduction in work efficiency; at the same time, it is also likely to cause operation errors and reduce the accuracy and reliability of the detection results.
[0004] The purpose and effect of a detection jig for transformers of the utility model are achieved by the following specific technical means:
[0005] A detection jig for transformers includes a support table, two groups of fixing components are arranged above the support table, the transformer is clamped between the two groups of fixing components, each fixing component includes two groups of claws, a plurality of sliding grooves are formed on the support table, a clamping block is arranged at one end of the claw, the clamping block is clamped in the sliding groove, and the claw is slidably connected to the support table; a support frame is arranged on the support table, and a control panel is installed on the support frame.
[0006] According to a preferred embodiment, each fixing component further includes two groups of lead screws, bearings are arranged at both ends of the sliding groove, both ends of the lead screw are respectively inserted into the bearings, a through hole is formed on the clamping block, and the clamping block is sleeved on the lead screw through the through hole, and the claw is slidably connected to the lead screw.
[0007] According to a preferred embodiment, a connecting wheel is provided at one end of the lead screw, and the two groups of connecting wheels are connected by a transmission belt. Mounting plates are provided at both ends of the support table, and the motor is mounted on the mounting plates. The end of the motor shaft is connected to one of the groups of connecting wheels.
[0008] According to a preferred embodiment, a rubber pad is provided on one side of the claw, and the rubber pad contacts the mutual inductor.
[0009] According to a preferred embodiment, a mounting groove is formed on the support table, and a magnet plate is provided above the support table. The magnet plate is clamped in the mounting groove; a through groove is formed on the support table, and the connecting seat is clamped in the through groove and connected to the support table by screws. The connecting seat contacts the magnet plate, and the connecting seat is connected to an external power supply through a wire.
[0010] According to a preferred embodiment, a gantry is provided above the support table. Multiple groups of connection holes are formed on both the gantry and the support table. The connecting bolts are clamped in the connection holes, and the gantry is detachably connected to the support table; multiple groups of scanning cameras are provided on the gantry.
[0011] According to a preferred embodiment, a card slot is formed on the support table, and multiple groups of maintenance plates are provided above the support table. The maintenance plates are clamped in the card slot and connected to the support table by connecting screws. The clamping block passes through the maintenance plate and is clamped in the sliding groove.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. Two groups of fixing components are provided on the support table. The mutual inductor is placed on the support table, and the two groups of fixing components play a role in clamping the mutual inductor; through the cooperation of the claw and the lead screw on the fixing component, the claw can move in the sliding groove formed on the support table, and the fixing size can be adjusted according to the size of the mutual inductor, without the need to frequently replace the detection fixture, greatly reducing the complexity of the operation and improving the work efficiency. At the same time, the motor drives the connecting wheel and the transmission belt to drive the lead screw to rotate, realizing the automatic adjustment of the claw. Not only is the operation convenient, but also the mistakes that may be brought by manual adjustment can be effectively avoided, ensuring the accuracy and reliability of the detection results.
[0014] 2. A magnet plate is installed on the support platform. The mutual inductor is located above the magnet plate and is in contact with the magnet plate. A connecting seat is installed on the support platform. The connecting seat is in contact with the magnet plate and is connected to an external power supply through a wire. When an electric current passes through the connecting seat to energize the magnet plate, the magnet plate can generate a strong magnetic field. This magnetic field has an adsorption force, which can not only fix the mutual inductor more firmly to ensure that it will not easily shift or shake during the detection process, but also have a certain effect on the mutual inductor, providing guarantee for the smooth progress of the detection work and the accuracy of the detection results. Description of the Drawings
[0015] Figure 1 is the structural schematic diagram of the assembled present utility model.
[0016] Figure 2 is the structural schematic diagram of the disassembled present utility model.
[0017] Figure 3 is the sectional view of the present utility model.
[0018] Figure 4 is the structural schematic diagram of the support platform.
[0019] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:
[0020] 11. Support platform; 12. Chute; 13. Support frame; 14. Installation groove; 15. Through groove; 21. Claw; 22. Block; 23. Screw rod; 24. Connecting wheel; 25. Transmission belt; 26. Installation plate; 27. Rubber pad; 31. Control panel; 32. Magnet plate; 33. Connecting seat; 34. Gantry; 35. Scanning camera; 36. Maintenance plate. Detailed Embodiment
[0021] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the technical solutions of the present utility model, but cannot be used to limit the protection scope of the present utility model.
[0022] Embodiment:
[0023] As Figure 1 , 2As shown in the figure, the utility model provides a mutual inductor detection fixture, which includes a support table 11. Above the support table 11, two groups of fixing components are arranged. The mutual inductor is clamped between the two groups of fixing components, so as to ensure that it can maintain a stable state during subsequent operations. The fixing component includes two groups of claws 21. A plurality of chutes 12 are opened on the support table 11. One end of the claw 21 is provided with a clamping block 22, and the clamping block 22 can be clamped in the chute 12. The claw 21 is slidably connected to the support table 11, and the claw 21 can slide freely within the range defined by the chute 12 to adapt to the fixing requirements of mutual inductors of different sizes, which not only provides flexibility but also increases the convenience of operation. At the same time, a support frame 13 is also arranged on the support table 11, and a control panel 31 is installed on the support frame 13. Through the control panel 31, the operator can conveniently control and monitor the entire detection process and understand the detection status and parameters in real time.
[0024] The fixing component further includes two groups of lead screws 23. Bearings are arranged at both ends of the chute 12, and both ends of the lead screw 23 are inserted into the bearings, so that the lead screw 23 can rotate smoothly with the assistance of the bearings. A through hole is opened on the clamping block 22, and the clamping block 22 is sleeved on the lead screw 23 through this through hole, so that the claw 21 is slidably connected to the lead screw 23. This makes it possible for the claw 21 to move and enables it to adjust its position according to actual needs. One end of the lead screw 23 is provided with a connecting wheel 24, and the two connecting wheels 24 are connected by a transmission belt 25. The presence of the transmission belt 25 ensures that the two connecting wheels 24 can cooperate to achieve force transmission and movement synchronization. Mounting plates 26 are arranged at both ends of the support table 11, and a motor is installed on the mounting plate 26, and the shaft end of the motor is closely connected to one of the connecting wheels 24. When the motor is started, its power is transmitted to the connecting wheel 24 through the shaft end, and then the two lead screws 23 are driven to rotate synchronously through the transmission belt 25. The claw 21 can then move smoothly along the chute 12 under the drive of the lead screw 23 to achieve the clamping or loosening action of the mutual inductor.
[0025] At the same time, a rubber pad 27 is arranged on one side of the claw 21. When the claw 21 fixes the mutual inductor, the rubber pad 27 will be in direct contact with the mutual inductor, which can not only increase the friction force to make the fixation of the mutual inductor more stable and reliable, but also play a certain buffering role to avoid damaging the mutual inductor during the fixation process.
[0026] As Figures 2 to 4As shown, an installation groove 14 is formed on the support platform 11, and a magnet plate 32 is disposed above the support platform 11. The magnet plate 32 is clamped in the installation groove 14, so that the magnet plate 32 can be stably placed on the support platform 11. At the same time, a through groove 15 is also formed on the support platform 11. The connecting seat 33 is clamped in the through groove 15, and through the fastening action of screws, the connecting seat 33 is firmly connected to the support platform 11. The connecting seat 33 contacts the magnet plate 32 to form a good conduction path. Through a wire, the connecting seat 33 can be smoothly connected to an external power supply, so as to ensure that current can be smoothly transmitted to the magnet plate 32, enabling it to exert its due magnetic force effect.
[0027] A gantry 34 is disposed above the support platform 11. Multiple groups of connection holes are formed on both the gantry 34 and the support platform 11, and connecting bolts are clamped in these connection holes, so that the gantry 34 is detachably connected to the support platform 11, providing great convenience for subsequent maintenance and adjustment. Multiple groups of scanning cameras 35 are disposed on the gantry 34. The scanning cameras 35 can adopt Uniview IPC-B2A2-IR infrared cameras. The scanning cameras 35 can perform real-time monitoring and scanning of the transformer and the surrounding environment in all directions, collect important data and information, and provide strong support for subsequent analysis and judgment. In addition, a card slot is formed on the support platform 11, and multiple groups of maintenance plates 36 are disposed above the support platform 11. The maintenance plates 36 are clamped in the card slot, and are further fastened through connecting screws. The clamping block 22 can pass through the maintenance plate 36 and be clamped in the sliding groove 12, which not only ensures the rationality of the structure, but also provides a more stable and reliable guarantee for the fixation and operation of the transformer.
[0028] The specific usage mode and function of this embodiment:
[0029] First, place the mutual inductor at the position between the two sets of fixing components on the support table 11. Start the motor, and the power of the motor is transmitted to the connecting wheel 24 through the shaft end, and then drives the two sets of lead screws 23 to rotate synchronously through the transmission belt 25, so that the claw 21 moves smoothly along the chute 12 under the drive of the lead screw 23 to realize the clamping action of the mutual inductor. At this time, the rubber pad 27 is in direct contact with the mutual inductor, increasing the friction and playing a buffering role. Then, through the control panel 31, the entire detection process can be conveniently controlled and monitored, and the status and parameters of the detection can be understood in real time. During the detection process, the Hikvision IPC-B2A2-I R infrared camera on the gantry 34 will monitor and scan the mutual inductor and the surrounding environment in all directions in real time, collect relevant data and information, and provide strong support for subsequent analysis and judgment. When maintenance or adjustment of the device is required, the gantry 34 can be removed from the support table 11 by removing the connecting bolts, facilitating subsequent operations. If the mutual inductor needs to be repaired, the repair board 36 can be clamped in the card slot and fastened by connecting screws, so that the card block 22 can pass through the repair board 36 and be clamped in the chute 12 to ensure the smooth progress of the repair work. Finally, through the cooperation of the connecting seat 33 and the magnet plate 32, the smooth transmission of the current and the normal exertion of the magnetic force of the magnet plate 32 are guaranteed.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. A mutual inductor detection fixture, comprising a support platform (11), characterized in that: Two groups of fixing components are arranged above the support platform (11), and the mutual inductor is clamped between the two groups of fixing components. The fixing components include two groups of claws (21). The support platform (11) is provided with multiple groups of slide grooves (12). A clamping block (22) is arranged at one end of the claw (21), and the clamping block (22) is clamped in the slide groove (12). The claw (21) is slidably connected to the support platform (11); a support frame (13) is arranged on the support platform (11), and a control panel (31) is installed on the support frame (13).
2. A mutual inductor detection fixture according to claim 1, characterized in that: The fixing assembly also includes two groups of screw rods (23), bearings are provided at both ends of the slide groove (12), both ends of the screw rod (23) are respectively inserted into the bearings, a through hole is opened on the clamping block (22), the clamping block (22) is sleeved on the screw rod (23) through the through hole, and the clamping claw (21) is slidably connected to the screw rod (23).
3. A mutual inductor detection fixture according to claim 2, characterized in that: A connecting wheel (24) is provided at one end of the screw rod (23), and two groups of the connecting wheels (24) are connected via a transmission belt (25). Mounting plates (26) are provided at both ends of the support platform (11), and the motor is mounted on the mounting plates (26). The motor shaft end is connected to one group of the connecting wheels (24).
4. A mutual inductor detection fixture according to claim 3, characterized in that: A rubber pad (27) is provided on one side of the claw (21), and the rubber pad (27) is in contact with the mutual inductor.
5. The mutual inductor detection fixture according to claim 1, characterized in that: The support platform (11) is provided with a mounting groove (14), and a magnet plate (32) is arranged above the support platform (11), and the magnet plate (32) is clamped in the mounting groove (14); the support platform (11) is provided with a through groove (15), and a connecting seat (33) is clamped in the through groove (15) and connected to the support platform (11) by screws, the connecting seat (33) is in contact with the magnet plate (32), and the connecting seat (33) is connected to an external power supply through a wire.
6. A mutual inductor detection fixture according to claim 5, characterized in that: A gantry (34) is arranged above the support platform (11); a plurality of connection holes are provided on the gantry (34) and the support platform (11); connection bolts are clamped in the connection holes; the gantry (34) and the support platform (11) are detachably connected; and a plurality of scanning cameras (35) are arranged on the gantry (34).
7. A mutual inductor detection fixture according to claim 6, characterized in that: The support platform (11) is provided with a slot, and a plurality of maintenance plates (36) are arranged above the support platform (11). The maintenance plates (36) are clamped in the slot and connected to the support platform (11) via connecting screws. The clamping block (22) passes through the maintenance plate (36) and is clamped in the slide groove (12).