Online dye adding device
By designing a rotary feeder and stirring structure in the dye processing device, the timing addition and full mixing of dye additives is achieved, and the problem of uneven mixing of additives and dyes in the prior art is solved, and the dyeing effect is improved.
Patent Information
- Application Number
- CN202421917575.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-09
AI Technical Summary
When the existing dye processing device adds dye additives at one time, the additives and dye are unevenly mixed, resulting in poor solubility and dispersion, which affects the dyeing effect.
A dye online addition device is designed, using a rotary feeder and a stirring structure, and by adding additives regularly and combining stirring actions, ensuring that the additives and dyes are fully mixed.
By combining the timed addition and stirring structure, we ensure that the dye additives are fully mixed with the dye, and the depth and brightness of dyeing are improved, avoiding the problem of insufficient mixing of the additives.
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Figure CN222889692U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dye processing, in particular to an online dye adding device. Background Art
[0002] Dye processing refers to the conversion of raw dyes into commercial dyes that can be used for dyeing. When processing the raw dyes, dye auxiliaries need to be added to the inside. By adding dye auxiliaries, the solubility of the dye can be improved, the permeability and uniformity of the dye can be increased, the dyeing fastness can be enhanced, and the dyeing process can be optimized. When adding dye auxiliaries, an addition device is required.
[0003] The auxiliary agent adding and mixing device for dye processing with application number CN202222902731.8 includes a base, a support sleeve is fixedly installed on the upper end of the base, a mixing tank is movably installed inside the support sleeve, both ends of the mixing tank are fixedly installed with interlocking gear rings, a stirring shaft is movably inserted at the middle position of the upper end of the mixing tank, the lower end of the stirring shaft is movably inserted into the interior of the mixing tank, and movable stirring rods are fixedly installed on both sides of the end, and a driving motor is fixedly installed on one side inside the base. When the rotating shaft rotates, the rotating shaft drives the rotating gear to rotate, the rotating gear drives the transmission gear to rotate, and the transmission gear drives the connecting gear to rotate. The connecting gear and the rotating gear have opposite directions, and the connecting gear drives the stirring shaft to rotate inside the mixing tank, so that the movable stirring rod cooperates with the fixed stirring rod to stir, thereby enhancing the mixing effect.
[0004] The device is provided with multiple groups of stirring structures to enhance the stirring effect on the dye. However, the device adds the auxiliary agent at one time. The one-time addition of the dye auxiliary agent may cause uneven mixing of the auxiliary agent and the dye. There may be differences in the solubility and dispersibility of the dye and the auxiliary agent in the solution. The one-time addition of the dye auxiliary agent may cause some auxiliary agents to be unable to be fully mixed with the dye, thereby affecting its effect in the dyeing process.
[0005] In view of the above problems, it is urgently necessary to carry out innovative design based on the original structure of the online dye addition device. Utility Model Content
[0006] The purpose of the utility model is to provide an online dye adding device to solve the problem proposed in the above background technology that the one-time addition of dye auxiliary agents may lead to uneven mixing of the auxiliary agents and the dye, the solubility and dispersibility of the dye and the auxiliary agent in the solution may be different, and the one-time addition of dye auxiliary agents may lead to some auxiliary agents being unable to be fully mixed with the dye, thereby affecting its effect in the dyeing process.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an online dye adding device, comprising a stirring box, a support leg is fixedly installed at the bottom of the stirring box, and the support leg provides support for the stirring box; a rotary feeder, the rotary feeder is rotatably connected to the inner side of the stirring box through a first coaxial shaft, and a silo is opened inside the rotary feeder, and the silo and the additive adding pipe are distributed in a corresponding manner up and down;
[0008] The impact block is distributed in a rotationally corresponding manner with the additive adding tube, and the impact block is fixedly installed on the outside of the adjustment frame, and the adjustment frame is rotationally connected to the outside of the mixing box through a second coaxial shaft.
[0009] Preferably, a discharge port is fixedly installed at the bottom of the mixing box, and a feed port is fixedly installed at the upper end of the mixing box.
[0010] Preferably, a servo motor is fixedly installed on the outside of the mixing box, and the output end of the servo motor passes through the inside of the mixing box, and a stirrer is equidistantly installed at the output end of the servo motor; this structure can stir the dye inside the mixing box by rotating multiple groups of stirrers.
[0011] Preferably, the right opening of the inner silo of the rotary feeder is larger than the left opening of the silo.
[0012] Preferably, a traction rope is fixedly connected to the bottom of the rotary feeder, and a counterweight is fixedly connected to the tail end of the traction rope; this structure can reset the rotary feeder through the setting of the counterweight.
[0013] Preferably, a support rod is fixedly mounted on the upper end of the mixing box, and a dye auxiliary agent storage box is fixedly mounted on the upper end of the support rod. An auxiliary agent adding pipe is fixedly connected to the bottom of the dye auxiliary agent storage box, and the auxiliary agent adding pipe runs through the inner side of the mixing box.
[0014] Preferably, a first gear is fixedly mounted on the outer side of the first concentric shaft, and a second gear is meshedly connected on the outer side of the first gear, and the second gear is fixedly mounted on the outer side of the second concentric shaft; this structure can drive the meshed second gear on the outer side to rotate together through the rotation of the first gear.
[0015] Compared with the prior art, the utility model has the beneficial effect that the dye online adding device is provided with:
[0016] 1. The structure of adding dye additives at regular intervals. This structure is achieved by installing a rotary feeder inside the mixing box. When the additives inside the dye additive storage box enter the silo inside the rotary feeder through the additive adding pipe, as the amount of additives inside the silo increases, the weight at both ends of the rotary feeder gradually becomes unbalanced. When the amount of additives inside the right silo is greater than that on the left silo to a certain extent, the rotary feeder will flip through the first concentric axis, so that the additives inside the rotary feeder are poured into the dye inside the mixing box, thereby enhancing the affinity between the dye and the fiber and improving the depth and brightness of the dyeing.
[0017] Furthermore, when the additives inside the silo are dumped, the weights at both ends of the rotary feeder will maintain a relatively balanced state. At this time, the rotary feeder is reset by the counterweight block at the tail end of the traction rope, so as to continue to collect the additives. Through the reciprocating operation of this structure, the additives are added to the inside of the mixing box at a regular time to ensure that the additives and dyes are fully mixed to achieve the best effect.
[0018] 2. Stirring structure: This structure uses the operation of the servo motor to drive the output end of the servo motor to rotate multiple groups of stirrers, and the rotation of the multiple groups of stirrers stirs the dye inside the stirring box to mix the dye with various additives;
[0019] 3. Anti-blocking structure. When the rotary feeder drives the first concentric shaft to rotate inside the mixing box, it will also drive the first gear on the outside to rotate. The first gear will also drive the second gear to rotate by meshing with the second gear. The rotation of the second gear will drive the adjustment frame on the outside of the second concentric shaft to flip 90°, so that the impact block on the outside of the adjustment frame will hit the outside of the additive adding tube. The inside of the additive adding tube will vibrate when hit. The vibration will cause the raw materials blocked in the tube to scatter or shift, thereby preventing the additive adding tube from being blocked and unable to transport the additive raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;
[0022] Figure 3 This is a schematic diagram of the side sectional structure of the mixing box of the utility model;
[0023] Figure 4 This is a schematic diagram of the top cross-sectional structure of the mixing box of the utility model;
[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the rotary feeder of the utility model;
[0025] Figure 6This is a schematic diagram of the overall side view structure of the utility model;
[0026] Figure 7 This is a schematic diagram of the connection structure between the first gear and the second gear of the utility model.
[0027] In the figure: 1. mixing box; 2. supporting legs; 3. discharge port; 4. servo motor; 5. agitator; 6. feed port; 7. supporting rod; 8. dye auxiliary agent storage box; 9. auxiliary agent adding tube; 10. first concentric shaft; 11. rotary feeder; 12. silo; 13. traction rope; 14. counterweight; 15. first gear; 16. second gear; 17. second concentric shaft; 18. adjustment frame; 19. impact block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-Figure 7 The utility model provides a technical solution: a dye online adding device, comprising:
[0030] Embodiment 1: Figure 1-Figure 5 The technical solution shown, the utility model provides a technical solution: an online dye adding device, discloses: a stirring box 1, a support leg 2 is fixedly installed at the bottom of the stirring box 1, and the support leg 2 provides support for the stirring box 1;
[0031] A rotary feeder 11, the rotary feeder 11 is rotatably connected to the inner side of the mixing box 1 through a first coaxial shaft 10, and a silo 12 is provided inside the rotary feeder 11, and the silo 12 and the additive adding pipe 9 are arranged in a vertically corresponding manner;
[0032] Impact block 19, the impact block 19 and the auxiliary agent adding pipe 9 are distributed in rotational correspondence, and the impact block 19 is fixedly installed on the outside of the adjusting frame 18, and the adjusting frame 18 is rotatably connected to the outside of the mixing box 1 through the second coaxial shaft 17; a discharge port 3 is fixedly installed at the bottom of the mixing box 1, and a feed port 6 is fixedly installed at the upper end of the mixing box 1; a servo motor 4 is fixedly installed on the outside of the mixing box 1, and the output end of the servo motor 4 passes through the inside of the mixing box 1, and a stirrer 5 is equidistantly installed at the output end of the servo motor 4; the right opening of the silo 12 inside the rotary feeder 11 is larger than the left opening of the silo 12; a traction rope 13 is fixedly connected to the bottom of the rotary feeder 11, and a counterweight 14 is fixedly connected to the tail end of the traction rope 13; a support rod 7 is fixedly installed on the upper end of the mixing box 1, and a dye auxiliary agent storage box 8 is fixedly installed on the upper end of the support rod 7, and an auxiliary agent adding pipe 9 is fixedly connected to the bottom of the dye auxiliary agent storage box 8, and the auxiliary agent adding pipe 9 passes through the inside of the mixing box 1;
[0033] This structure operates the servo motor 4, so that the output end of the servo motor 4 drives the multiple groups of stirrers 5 to rotate, and the multiple groups of stirrers 5 rotate to stir the dye inside the mixing box 1, so that the dye is mixed with various additives, and a rotary feeder 11 is installed inside the mixing box 1. When the additive inside the dye additive storage box 8 enters the silo 12 inside the rotary feeder 11 through the additive adding pipe 9, as the amount of additives inside the silo 12 increases, the weight of the two ends of the rotary feeder 11 gradually becomes unbalanced. When the amount of additives inside the right silo 12 is greater than that on the left side of the silo 12 to a certain extent, the rotary feeder 11 is unbalanced. The feeder 11 will be flipped through the first concentric axis 10, so that the additive inside the rotary feeder 11 is poured into the dye inside the mixing box 1, thereby enhancing the affinity between the dye and the fiber and improving the depth and brightness of the dyeing; when the additive inside the silo 12 is poured, the weights at both ends of the rotary feeder 11 will maintain a relatively balanced state. At this time, the rotary feeder 11 is reset by the counterweight block 14 at the tail end of the traction rope 13, so as to continue to collect the additive. Through the reciprocating operation of this structure, the additive is added to the inside of the mixing box 1 at a regular interval to ensure that the additive and the dye are fully mixed to achieve the best effect.
[0034] Embodiment 2: Figure 1-Figure 2 , Figure 6-Figure 7 The technical solution shown in the figure, the utility model provides a technical solution: an online dye adding device, which discloses: a first gear 15 is fixedly installed on the outside of a first concentric shaft 10, and a second gear 16 is meshedly connected on the outside of the first gear 15, and the second gear 16 is fixedly installed on the outside of a second concentric shaft 17;
[0035] When the rotary feeder 11 drives the first concentric shaft 10 to rotate inside the mixing box 1, this structure will simultaneously drive the first gear 15 on the outside to rotate. The first gear 15 will simultaneously drive the second gear 16 to rotate by meshing with the second gear 16. The rotation of the second gear 16 will drive the adjustment frame 18 on the outside of the second concentric shaft 17 to flip 90°, so that the impact block 19 on the outside of the adjustment frame 18 will hit the outside of the additive adding tube 9. The additive adding tube 9 will vibrate when hit, and the vibration will cause the raw materials blocked in the tube to scatter or shift, thereby preventing the additive raw materials from being unable to be transported after the additive adding tube 9 is blocked.
[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dye online adding device, characterized in that: Included are: A mixing box (1), wherein support legs (2) are fixedly mounted on the bottom of the mixing box (1), and the support legs (2) provide support for the mixing box (1); A rotary feeder (11), the rotary feeder (11) being rotatably connected to the inner side of the mixing box (1) via a first coaxial shaft (10), and a silo (12) being provided on the inner side of the rotary feeder (11), the silo (12) being arranged in correspondence with the auxiliary agent addition pipe (9) in the upper and lower parts; An impact block (19) is arranged in a rotationally corresponding manner to the auxiliary agent addition tube (9), and the impact block (19) is fixedly mounted on the outside of the adjustment frame (18), and the adjustment frame (18) is rotationally connected to the outside of the stirring box (1) via a second coaxial shaft (17).
2. The dye online adding device according to claim 1, characterized in that: The bottom of the mixing box (1) is fixedly provided with a discharge port (3), and the upper end of the mixing box (1) is fixedly provided with a feed port (6).
3. The dye online adding device according to claim 1, characterized in that: A servo motor (4) is fixedly mounted on the outside of the mixing box (1), and an output end of the servo motor (4) passes through the inside of the mixing box (1), and a stirrer (5) is equidistantly mounted on the output end of the servo motor (4).
4. The dye online adding device according to claim 1, characterized in that: The right opening of the material bin (12) inside the rotary feeder (11) is larger than the left opening of the material bin (12).
5. The dye online adding device according to claim 4, characterized in that: The bottom of the rotary feeder (11) is fixedly connected to a traction rope (13), and the tail end of the traction rope (13) is fixedly connected to a counterweight (14).
6. The dye online adding device according to claim 1, characterized in that: A support rod (7) is fixedly mounted on the upper end of the stirring box (1), and a dye auxiliary agent storage box (8) is fixedly mounted on the upper end of the support rod (7); an auxiliary agent adding pipe (9) is fixedly connected to the bottom of the dye auxiliary agent storage box (8), and the auxiliary agent adding pipe (9) passes through the inner side of the stirring box (1).
7. The dye online adding device according to claim 1, characterized in that: A first gear (15) is fixedly mounted on the outside of the first concentric shaft (10), a second gear (16) is meshingly connected to the outside of the first gear (15), and the second gear (16) is fixedly mounted on the outside of the second concentric shaft (17).
Citation Information
Patent Citations
Additive adding and mixing device for dye processing
CN218688764U