Calcined coke production system
By adding horizontal shaft crusher and classifier to the calcined coke production system, the problem of difficult to increase the tap density is solved, more efficient shaping and higher tap density are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421353970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the existing calcined coke production process, the tap density is difficult to effectively increase, resulting in a decrease in production capacity, a decrease in yield and an increase in energy consumption.
In the calcined coke production system, a horizontal shaft crusher is added for coarse crushing treatment, and a grader is set up after rolling grinding to separate the fine powder to reduce the load of the batch shaping machine, thereby improving the shaping effect and improving the tap density.
Through coarse crushing and grading treatment, the fine grinding efficiency of rolling grinding is improved, the load of the batch shaping machine is reduced, and the better shaping effect is achieved, thereby improving the tap density of the calcined coke.
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Figure CN222889909U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of calcined coke production, in particular to a calcined coke production system. Background technology:
[0002] High-quality calcined coke: narrow particle size distribution, finished product particle size D10>4.0μm, D50=7.4~7.6μm, D90=13~13.5μm, tap density ≥0.80g / cm3. The production process of high-quality calcined coke is generally roller mill crushing + shaping, and the shaping is continuous shaping or intermittent shaping; the particle size distribution is mainly controlled by roller mill, and the tap density is mainly controlled by shaping; at the current particle size, the tap density processed by conventional shaping equipment is low. If you want to further improve it, there are two measures: first, increase the number of shaping times. As the number of shaping times increases, the tap density increases accordingly; second, use an intermittent shaping machine to increase the shaping time. However, an increase in the number of shaping times or time means a decrease in production capacity, a decrease in yield, and an increase in energy consumption. Utility model content:
[0003] The utility model aims to provide a calcined coke production system with improved tap density.
[0004] The utility model is implemented by the following technical scheme: a calcined coke production system, which includes a vibrating feeder, a horizontal shaft crusher, a buffer silo, a roller mill, a classifier, a double cone silo, an intermittent shaping machine, a finished product silo and a finished product packaging machine, the discharge port of the vibrating feeder is connected to the inlet of the horizontal shaft crusher, the outlet of the horizontal shaft crusher is connected to the inlet of the buffer silo, the outlet of the buffer silo is connected to the inlet of the roller mill, the finished product outlet of the roller mill is connected to the inlet of the classifier, the finished product outlet of the classifier is connected to the inlet of the double cone silo, the outlet of the double cone silo is connected to the inlet of the intermittent shaping machine, the finished product outlet of the intermittent shaping machine is connected to the inlet of the finished product silo, and the outlets of the finished product silo are all connected to the inlet of the finished product packaging machine; the fine powder outlets of the roller mill, the classifier and the intermittent shaping machine are all connected to the inlet of the fine powder silo, and the outlet of the fine powder silo is connected to the inlet of the fine powder packaging machine.
[0005] Furthermore, an iron remover is provided between the buffer silo and the roller mill, the outlet of the buffer silo is communicated with the inlet of the iron remover, and the outlet of the iron remover is communicated with the inlet of the roller mill.
[0006] The utility model has the following advantages: a horizontal shaft crusher is added before the roller mill to carry out coarse crushing of the calcined coke, which helps to improve the fine grinding efficiency of the roller mill, and a classifier is arranged after the roller mill to classify the product, and the fine powder produced by the fine grinding and the classifier is separated out in time, which reduces the load of the intermittent shaping machine, so that the product entering the intermittent shaping machine can be better shaped, which is beneficial to improve the tap density. Description of the drawings:
[0007] Figure 1 It is a schematic diagram of the overall structure of this embodiment.
[0008] Vibrating feeder 1, horizontal shaft crusher 2, buffer silo 3, roller mill 4, classifier 5, double cone silo 6, intermittent shaping machine 7, finished product silo 8, finished product packaging machine 9, iron remover 10, fine powder silo 11, fine powder packaging machine 12. Specific implementation method:
[0009] In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0010] like Figure 1 As shown, a calcined coke production system includes a vibrating feeder 1, a horizontal shaft crusher 2, a buffer silo 3, a roller mill 4, a classifier 5, a double cone silo 6, an intermittent shaping machine 7, a finished product silo 8, a finished product packaging machine 9 and an iron remover 10. The discharge port of the vibrating feeder 1 is connected to the inlet of the horizontal shaft crusher 2, the outlet of the horizontal shaft crusher 2 is connected to the inlet of the buffer silo 3, the outlet of the buffer silo 3 is connected to the inlet of the iron remover 10, the outlet of the iron remover 10 is connected to the inlet of the roller mill 4, the finished product outlet of the roller mill 4 is connected to the inlet of the classifier 5, the finished product outlet of the classifier 5 is connected to the inlet of the double cone silo 6, the outlet of the double cone silo 6 is connected to the inlet of the intermittent shaping machine 7, the finished product outlet of the intermittent shaping machine 7 is connected to the inlet of the finished product silo 8; the outlets of the finished product silo 8 are all connected to the inlet of the finished product packaging machine 9. The fine powder outlets of the roller mill 4 , the classifier 5 and the intermittent shaping machine 7 are all connected to the inlet of the fine powder silo 11 , and the outlet of the fine powder silo 11 is connected to the inlet of the fine powder packaging machine 12 .
[0011] In this example, the roller mill 4 is manufactured by Fujian Longyi Powder Equipment Co., Ltd., model LYFJ4000; the intermittent shaping machine 7 is an intermittent shaping machine produced by Boshan Guruite Machinery Factory. The process parameters of the intermittent shaping machine are shaping time 10min, main engine frequency 35~40Hz, classification frequency 42~46Hz, and fan frequency 46~48Hz.
[0012] Working process:
[0013] The raw material is calcined needle coke, and the packaging method is ton bag packaging. The feeding is realized through the feeding station. The ton bag is hoisted to the top of the vibrating feeder 1 by an electric hoist, and then unpacked manually, and uniform feeding is achieved through the vibrating feeder 1;
[0014] After the material is discharged from the vibrating feeder 1, it enters the horizontal shaft crusher 2, where the calcined coke is roughly crushed, and the material within 100mm is crushed into 8mm material; the roughly crushed material is stored in the buffer silo 3, and then it is de-ironed by the iron remover 10 and then enters the roller mill 4. The discharge particle size of the roller mill 4 is controlled to be D10>3.0 microns, D50=6.8~7.5 microns, and D90=12~14 microns; the material discharged from the finished product outlet of the roller mill 4 enters the classifier 5 for classification, and the particle size requirements after classification are: D10>3.8 microns, D50=7.5~7.8 microns, and D90=13~14.5 microns. The material discharged from the finished product outlet of the classifier 5 enters the double cone silo 6 for cache, and then is sent to the intermittent shaping machine 7 for shaping. The main function of shaping is to remove the edges and corners of the particles and increase the tap density of the material;
[0015] The finished products discharged from the finished product outlet of the intermittent shaping machine 7 are stored in the finished product silo 8, and the fine powder discharged from the fine powder outlets of the roller mill 4, the classifier 5 and the intermittent shaping machine 7 are collected in the fine powder silo 11; finally, the finished products collected in the finished product silo 8 and the fine powder collected in the fine powder silo 11 are packaged by the finished product packaging machine 9 and the fine powder packaging machine 12 respectively.
[0016] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A calcined coke production system, characterized in that: It includes a vibrating feeder, a horizontal shaft crusher, a buffer silo, a roller mill, a classifier, a double cone silo, an intermittent shaping machine, a finished product silo and a finished product packaging machine. The discharge port of the vibrating feeder is connected to the inlet of the horizontal shaft crusher, the outlet of the horizontal shaft crusher is connected to the inlet of the buffer silo, the outlet of the buffer silo is connected to the inlet of the roller mill, the finished product outlet of the roller mill is connected to the inlet of the classifier, the finished product outlet of the classifier is connected to the inlet of the double cone silo, the outlet of the double cone silo is connected to the inlet of the intermittent shaping machine, the finished product outlet of the intermittent shaping machine is connected to the inlet of the finished product silo, and the outlets of the finished product silo are all connected to the inlet of the finished product packaging machine; the fine powder outlets of the roller mill, the classifier and the intermittent shaping machine are all connected to the inlet of the fine powder silo, and the outlet of the fine powder silo is connected to the inlet of the fine powder packaging machine.
2. The calcined coke production system according to claim 1, characterized in that: An iron remover is arranged between the buffer silo and the roller mill, the outlet of the buffer silo is communicated with the inlet of the iron remover, and the outlet of the iron remover is communicated with the inlet of the roller mill.