Automatic welding mechanism for micro motor
By designing the automatic welding mechanism of the micro motor and using a robotic arm and a dual-station positioning mechanism, simultaneous positioning welding of multi-station micro motors is achieved, solving the problem of low single-station welding efficiency in the existing technology and improving welding efficiency.
Patent Information
- Application Number
- CN202421461148.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing micro motor automatic welding devices have low welding efficiency in single stations, making it difficult to meet the needs of simultaneous positioning welding in multiple stations.
An automatic welding mechanism of micro motor is designed, using a robotic arm and a dual-station positioning mechanism, and the first and second arcuate blocks are driven to drive the gears to rotate through the cylinder, realizing the simultaneous positioning and welding of the two micro motors on the carrier plate.
A single-drive equipment is used to perform simultaneous positioning welding of multiple stations, which significantly improves welding efficiency.
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Figure CN222890665U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of motor automatic welding, and in particular to a micro motor automatic welding mechanism. Background Art
[0002] Micromotors are small, low-power motors that are often used in devices that require precision control and small size. Micromotors are usually in the form of DC motors or stepper motors. Common applications include vibration motors in smartphones, autofocus motors in digital cameras, and servos in drones.
[0003] The utility model with the announcement number CN213469898U was searched, and the automatic welding device for micro motors includes a base, and a transmission belt is movably connected to the top of the base. Compared with the existing ordinary micro motor welding device, the automatic welding device for micro motors can clamp micro motors of different specifications and types through the second hydraulic rod, buffer box and other structures, and can adjust the height of the tin bar guide tube through the slider, so as to weld micro motors of different specifications, improve the versatility of the device, and at the same time, through the buffer box, fixed ring and other structures, the micro motor can be stably fixed to prevent the micro motor from shifting during welding and affecting the welding effect, and the position of the solder head can be adjusted by sliding the first hydraulic rod left and right, and at the same time, with the two tin bar guide tubes, multiple welding points can be welded, which is convenient for the staff to operate.
[0004] In the above technical solution, a clamping structure connected by a second hydraulic rod is provided to perform positioning welding on the micro motor. Since the micro motor is characterized by small size and light weight, the second hydraulic rod is used to position the micro motor alone. At this time, the welding efficiency of the single-station micro motor by driving the clamp is still low. In view of the existing technical problems, an automatic welding mechanism for a micro motor is proposed to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present application provides a micro motor automatic welding mechanism having the advantages of performing multi-station simultaneous positioning welding with a single drive device and high welding efficiency.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a micro-motor automatic welding mechanism, comprising a mechanical arm located on a workbench and a double-station positioning mechanism located on the workbench, the double-station positioning mechanism comprising a carrier plate fixedly mounted on the top of the workbench, a cylinder mounted on the workbench, a first arch block and a second arch block arranged on the power end of the cylinder, and a first auxiliary block arranged on the carrier plate;
[0007] A first rack is vertically fixedly connected to one end of the first arch block, and a slider is fixedly connected to the other end of the first arch block, wherein the first rack is fixedly connected to the power end of the cylinder, a gear is rotatably mounted on the top of the carrier plate, and the first rack is toothed in meshing engagement with the gear, and a fixture for clamping the micro motor is fixedly mounted on both the first arch block and the first auxiliary block;
[0008] A second auxiliary block symmetrical to the first auxiliary block is also toothedly meshed on one side surface of the gear, wherein the first arch block and the first auxiliary block are symmetrically arranged on both sides of the gear relative to the second arch block and the second auxiliary block, and fit together up and down.
[0009] Furthermore, a mounting plate perpendicular to the carrier plate is fixedly mounted on the top of the carrier plate, and the cylinder is fixedly connected to the mounting plate.
[0010] Furthermore, two connecting rods are fixedly mounted on the power end of the cylinder and are staggered upward and leftward and rightward. The two connecting rods are respectively connected to the first bow block and the second bow block.
[0011] Furthermore, the first arch block and the second arch block have the same structure and are symmetrically arranged on the carrier plate, and the first arch block and the second arch block are arranged in contact with each other up and down.
[0012] Furthermore, a slide bar is fixedly mounted on the mounting plate, the sliding block is slidably connected to the slide bar, and the first auxiliary block is slidably connected to the slide bar.
[0013] Furthermore, a second rack is fixedly mounted on a side surface of the first auxiliary block facing the gear, and the second rack is tooth-engaged with the gear.
[0014] Furthermore, the gear includes two sections that are rotatably connected up and down, and the first rack and the second rack are meshed with the upper section of the gear.
[0015] Furthermore, a sliding groove corresponding to the sliding bar is formed at the bottom of each of the first arch block and the first auxiliary block, and the sliding bar is slidably connected relative to the sliding groove.
[0016] Furthermore, a swing groove is provided on the inner side of the clamp, a connecting shaft is rotatably installed inside the clamp, a clamping block is rotatably installed outside the connecting shaft, and a spring is connected between the clamping block and the inner wall of the swing groove.
[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0018] The micro motor automatic welding mechanism is configured such that a first rack and a second rack are simultaneously meshed with a gear, and the gear is configured as a two-end structure that is rotatably connected up and down, so that fixtures can be symmetrically arranged on both sides of the gear, so as to facilitate simultaneous positioning of two micro motors on a carrier plate, and is driven by a single power source only through a cylinder, so as to facilitate improving the processing efficiency of the micro motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of this application;
[0020] Figure 2 This is a top view of the structure of the carrier board of this application;
[0021] Figure 3 This is a schematic diagram of the structure of the gear in this application;
[0022] Figure 4 This is a structural stereogram of the first auxiliary block of the present application;
[0023] Figure 5 This is a schematic diagram of the structure of the fixture of this application.
[0024] In the figure: 1. workbench; 2. robotic arm; 3. carrier plate; 4. mounting plate; 5. cylinder; 6. first bow block; 61. first rack; 62. slider; 7. first auxiliary block; 71. second rack; 8. slider; 9. second auxiliary block; 10. second bow block; 11. gear; 12. fixture; 13. slide groove; 14. swing groove; 15. connecting shaft; 16. clamping block; 17. spring. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0026] See also Figure 1-5 A micro motor automatic welding mechanism in this embodiment includes a robotic arm 2 located on a workbench 1 and a double-station positioning mechanism located on the workbench 1, wherein there are two robotic arms 2 in total, and welding guns are provided at the ends of the two robotic arms 2 for welding the micro motor.
[0027] In this embodiment, the double-station positioning mechanism includes a carrier plate 3 fixedly mounted on the top of the workbench 1, a cylinder 5 mounted on the workbench 1, a mounting plate 4 perpendicular to the carrier plate 3 fixedly mounted on the top of the carrier plate 3, and the cylinder 5 fixedly connected to the mounting plate 4.
[0028] It should be noted that the double-station positioning mechanism also includes a first bow block 6 and a second bow block 10 arranged on the power end of the cylinder 5, and a first rack 61 is vertically fixedly connected to one end of the first bow block 6, and a slider 62 is fixedly connected to the other end of the first bow block 6, wherein the first rack 61 is fixedly connected to the power end of the cylinder 5.
[0029] Specifically, two connecting rods are fixedly mounted on the power end of the cylinder 5 and are staggered upward and leftward and rightward. The two connecting rods are connected to the first bow block 6 and the second bow block 10 respectively.
[0030] In a specific implementation, the cylinder 5 pulls the first rack 61 to move, so that the first bow block 6 and the slider 62 can slide and change positions synchronously.
[0031] It is additionally explained that the first arch block 6 and the second arch block 10 have the same structure and are symmetrically arranged on the carrier plate 3 , and the first arch block 6 and the second arch block 10 are arranged in a vertically adjacent manner.
[0032] The top of the carrier plate 3 in this embodiment is rotatably mounted with a gear 11 , and the first rack 61 is tooth-engaged with the gear 11 , so that the gear 11 can be driven to rotate by the movement of the first rack 61 .
[0033] In this embodiment, a slide bar 8 is fixedly installed on the mounting plate 4, and a slider 62 is slidably connected to the slide bar 8. A first auxiliary block 7 is slidably installed on the outside of the slide bar 8. A second rack 71 is fixedly installed on one side of the first auxiliary block 7 facing the gear 11. The second rack 71 is toothedly meshed with the gear 11. The gear 11 rotates to make the first auxiliary block 7 move.
[0034] The gear 11 includes two sections connected to each other in an upper and lower rotation manner, and the first rack 61 and the second rack 71 are meshed with the upper section of the gear 11 .
[0035] It should be noted that the first rack 61 and the second rack 71 are symmetrically located on both sides of the gear 11. Therefore, when the gear 11 rotates, the movement directions of the first bow block 6 and the first auxiliary block 7 can be opposite, and the first bow block 6 and the first auxiliary block 7 can be clamped close to each other.
[0036] In this embodiment, a clamp 12 for clamping the micro motor is fixedly mounted on the first arch block 6 and the first auxiliary block 7 , and the two clamps 12 can be brought close to each other for clamping by the cylinder 5 .
[0037] Preferably, a slide groove 13 corresponding to the slide bar 8 is provided at the bottom of the first arch block 6 and the first auxiliary block 7 , and the slide bar 8 is slidably connected relative to the slide groove 13 , so that the clamping stability of the clamp 12 is improved.
[0038] It should be noted that a second auxiliary block 9 symmetrical to the first auxiliary block 7 is also tooth-engaged on one side of the gear 11, wherein the first arch block 6 and the first auxiliary block 7 are symmetrically arranged on both sides of the gear 11 relative to the second arch block 10 and the second auxiliary block 9, and fit together up and down;
[0039] Furthermore, the two cylinders 5 are offset up and down, so that the cylinders 5 can be connected relative to the offset first arch block 6 and the second arch block 10 .
[0040] In this embodiment, a swing groove 14 is opened on the inner side of the clamp 12, a connecting shaft 15 is rotatably installed inside the clamp 12, a clamping block 16 is rotatably installed outside the connecting shaft 15, and a spring 17 is connected between the clamping block 16 and the inner wall of the swing groove 14. The spring 17 pushes the clamping block 16, so that the clamping block 16 has adaptive ability to fit the micro motor for clamping.
[0041] The working principle of the above embodiment is:
[0042] By loading the micro motor onto the fixture 12 between the first bow block 6 and the first auxiliary block 7, and between the second bow block 10 and the second auxiliary block 9, the cylinder 5 is controlled to drive the connected first rack 61 and the second bow block 10 to approach the mounting plate 4. At this time, the first rack 61 drives the upper part of the gear 11 to rotate through tooth meshing, and at the same time, the first auxiliary block 7 is driven to move in the opposite direction of the movement of the first bow block 6 under the rotation of the gear 11, so that the fixture 12 on one side completes the clamping of the micro motor, and the second bow block 10 pulled by the cylinder 5 drives the lower part of the gear 11 to rotate through tooth meshing, and at the same time, the second auxiliary block 9 is driven to move in the opposite direction of the movement of the second bow block 10 under the rotation of the gear 11, so that the fixture 12 on the other side completes the clamping of the micro motor, thereby realizing double-station positioning.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0044] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A micro motor automatic welding mechanism, comprising a mechanical arm (2) located on a workbench (1) and a double-station positioning mechanism located on the workbench (1), characterized in that: The double-station positioning mechanism comprises a carrier plate (3) fixedly mounted on the top of the workbench (1), a cylinder (5) mounted on the workbench (1), a first bow block (6) and a second bow block (10) arranged on the power end of the cylinder (5), and a first auxiliary block (7) arranged on the carrier plate (3); A first rack (61) is vertically fixedly connected to one end of the first arch block (6), and a slider (62) is fixedly connected to the other end of the first arch block (6), wherein the first rack (61) is fixedly connected to the power end of the cylinder (5), a gear (11) is rotatably mounted on the top of the carrier plate (3), and the first rack (61) is tooth-engaged with the gear (11), and a clamp (12) for clamping the micro motor is fixedly mounted on both the first arch block (6) and the first auxiliary block (7); A second auxiliary block (9) symmetrical to the first auxiliary block (7) is also tooth-engaged on one side surface of the gear (11), wherein the first bow block (6) and the first auxiliary block (7) are symmetrically arranged on both sides of the gear (11) relative to the second bow block (10) and the second auxiliary block (9), and fit together up and down.
2. A micro motor automatic welding mechanism according to claim 1, characterized in that: A mounting plate (4) perpendicular to the mounting plate (3) is fixedly mounted on the top of the carrier plate (3), and the cylinder (5) is fixedly connected to the mounting plate (4).
3. A micro motor automatic welding mechanism according to claim 1, characterized in that: Two connecting rods are fixedly mounted on the power end of the cylinder (5) and are staggered upward and leftward and rightward. The two connecting rods are respectively connected to the first bow block (6) and the second bow block (10).
4. A micro motor automatic welding mechanism according to claim 1, characterized in that: The first arch block (6) and the second arch block (10) have the same structure and are symmetrically arranged on the carrier plate (3); the first arch block (6) and the second arch block (10) are arranged in a vertically aligned manner.
5. A micro motor automatic welding mechanism according to claim 2, characterized in that: A slide bar (8) is also fixedly mounted on the mounting plate (4), the slider (62) is slidably connected to the slide bar (8), and the first auxiliary block (7) is slidably connected to the slide bar (8).
6. A micro motor automatic welding mechanism according to claim 1, characterized in that: A second rack (71) is fixedly mounted on a side surface of the first auxiliary block (7) facing the gear (11), and the second rack (71) is tooth-engaged with the gear (11).
7. A micro motor automatic welding mechanism according to claim 6, characterized in that: The gear (11) comprises two sections connected to each other in an upper and lower rotational manner, and the first rack (61) and the second rack (71) are meshed with the upper section of the gear (11).
8. The micro motor automatic welding mechanism according to claim 5, characterized in that: The bottoms of the first arch block (6) and the first auxiliary block (7) are both provided with sliding grooves (13) corresponding to the sliding bar (8), and the sliding bar (8) is slidably connected relative to the sliding grooves (13).
9. The micro motor automatic welding mechanism according to claim 1, characterized in that: A swing groove (14) is provided on the inner side of the clamp (12), a connecting shaft (15) is rotatably mounted inside the clamp (12), a clamp block (16) is rotatably mounted outside the connecting shaft (15), and a spring (17) is connected between the clamp block (16) and the inner wall of the swing groove (14).
Citation Information
Patent Citations
Automatic welding device for micro motor
CN213469898U