Chamfering equipment

By designing automated chamfering equipment, including feeding robots and transplanting pre-aligning cameras, the error problems caused by manual intervention in the event of code reading failure are solved, and higher product quality and consistency are achieved.

CN222890704UActive Publication Date: 2025-05-23KUNSHAN CHENFEI AUTOMATION CO LTD
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Patent Information

Application Number
CN202421633512.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-23
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

When existing chamfering equipment fails to read the product code, it requires manual intervention, which is prone to errors and may lead to error handling of qualified products, affecting product quality and consistency.

Method used

A chamfering device is designed, including a loading robot, a UVW platform, a loading pre-alignment plate, a transplanting pre-alignment camera and a transfer buffer platform. Through an automated process, a process for processing failed code reading products to avoid manual intervention.

Benefits of technology

It realizes products that automatically process code reading failures, reduces the possibility of manual errors, and improves product quality and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses chamfering equipment, and relates to the technical field of machining, the chamfering equipment comprises a feeding robot, a UVW platform is arranged below the feeding robot, a feeding pre-alignment plate is arranged above the UVW platform, a transplanting pre-alignment camera is arranged above the feeding pre-alignment plate, and one side of the UVW platform is connected with a transfer buffer platform; according to the utility model, the loading robot places a product on the loading pre-alignment plate, the loading pre-alignment plate moves to a position below the transplanting pre-alignment camera, the transplanting pre-alignment camera shoots two corners of one side of the product above the loading pre-alignment plate, the code reader reads codes, the UVW platform below the loading pre-alignment plate starts to correct, and the loading robot continues to move after correction is completed; and if code reading fails, the feeding pre-alignment plate returns, at the moment, if the feeding robot carries the product, the product is firstly placed on the transfer buffer platform, and then the feeding robot takes the product which fails in code reading to other places.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a chamfering device. Background Art

[0002] In the manufacturing industry, chamfering equipment is widely used in various industries, such as metal processing, machinery manufacturing, automobile manufacturing, aerospace, etc. By using chamfering equipment, the processing quality and production efficiency of workpieces can be improved, while reducing the tediousness and uncertainty of manual operation.

[0003] In the existing technology, if a product fails to read the code, the staff needs to manually take out the product so that the loading device can continue to operate. Human intervention is prone to errors, and workers may handle it improperly due to fatigue, negligence, etc., and may miss some products that failed to read the code, or mistakenly treat qualified products as unqualified products, thereby affecting product quality and consistency. Utility Model Content

[0004] The purpose of the utility model is to provide a chamfering device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides a chamfering device, including a loading robot, a UVW platform is arranged below the loading robot, a loading pre-alignment plate is installed above the UVW platform, a transplanting pre-alignment camera is arranged above the loading pre-alignment plate, and a transfer buffer platform is connected to one side of the UVW platform.

[0006] Furthermore, a first drawer is provided on one side of the UVW platform, a first tray is installed on the top of the first drawer, and the first drawer corresponds to the loading robot.

[0007] Furthermore, one side of the transplanting pre-alignment camera is connected to a cutting section loading selector, one side of the cutting section loading selector is connected to multiple Y-axis cutting workbenches, an alignment camera is arranged above the Y-axis cutting workbench, one side of the Y-axis cutting workbench is connected to a galvanometer, and one side of the galvanometer is installed with a laser.

[0008] Furthermore, a cutting section blanking selector is connected to one side of the laser, a clamping group is installed on one side of the cutting section blanking selector, and a waste trolley is arranged on one side of the clamping group.

[0009] Furthermore, a detection section loading selector is provided above the transfer buffer platform, one side of the detection section loading selector is connected to a Y-axis detection workbench, an x-axis line scanning camera is provided above the Y-axis detection workbench, one side of the Y-axis detection workbench is connected to a detection section unloading selector, one side of the detection section unloading selector is connected to a unloading plate, a unloading code scanning component is provided above the unloading plate, and a unloading robot is provided on one side of the unloading code scanning component.

[0010] Furthermore, a material unloading ultrasonic cleaning component is provided below the unloading plate, a second drawer is provided on one side of the unloading robot, and a second tray is installed on the top of the second drawer.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, the loading robot puts the product on the loading pre-alignment plate, the loading pre-alignment plate moves to the bottom of the transplanting pre-alignment camera, the transplanting pre-alignment camera takes pictures of the two corners of one side of the product above the loading pre-alignment plate, the barcode reader reads the code, and the UVW platform below the loading pre-alignment plate starts to correct. After the correction is completed, it continues to move. If the code reading fails, the loading pre-alignment plate will be returned. At this time, if the loading robot carries a product, the product will be placed on the transfer buffer platform first, and then the loading robot will take the product that failed to read the code to another place.

[0013] 2. In the utility model, the cutting section loading selector takes the product from the loading pre-alignment plate, and then the x-axis linear motor drives the product to move to the position of one of the workstations, and places the product on the Y-axis cutting workbench. The y-axis linear motor under the Y-axis cutting workbench moves the product to the bottom of the alignment camera for taking pictures. After the alignment is completed, the y-axis linear motor drives the product to continue to move to the bottom of the galvanometer and the laser, so as to facilitate the cutting of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the feeding robot and the transplanting pre-alignment camera in the utility model;

[0016] Figure 3 This is a schematic diagram of the connection structure between the waste trolley and the clamping and grabbing group in the utility model;

[0017] Figure 4 It is a schematic diagram of the connection structure between the blanking plate and the blanking scanning component in the utility model.

[0018] In the picture: 1. Loading robot;

[0019] 2. First drawer; 3. Loading pre-alignment plate; 4. Transfer buffer platform; 5. Transplanting pre-alignment camera; 6. Cutting section loading selector; 7. Cutting section unloading selector; 8. Alignment camera; 9. Galvanometer; 901. Laser; 10. Inspection section loading selector; 11. X-axis scanning camera; 12. Inspection section unloading selector; 13. Unloading plate; 14. Unloading code scanning component; 15. Second drawer; 16. Unloading robot; 17. Y-axis cutting workbench; 18. Y-axis inspection workbench; 19. Unloading ultrasonic cleaning component; 20. Waste trolley; 21. Clamping group; 22. UVW platform. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0022] See also Figure 1-Figure 2 As shown, a chamfering device includes a loading robot 1, a UVW platform 22 is arranged below the loading robot 1, a loading pre-alignment plate 3 is installed above the UVW platform 22, a transplanting pre-alignment camera 5 is arranged above the loading pre-alignment plate 3, and a transfer buffer platform 4 is connected to one side of the UVW platform 22.

[0023] The loading robot 1 takes the product from the loading machine and puts it on the loading pre-alignment plate 3. The loading pre-alignment plate 3 moves to the bottom of the transplanting pre-alignment camera 5, and then the x-axis of the transplanting pre-alignment camera 5 starts to move. The transplanting pre-alignment camera 5 takes pictures of the two corners of one side of the product above the loading pre-alignment plate 3, and the barcode reader reads the code. The UVW platform 22 under the loading pre-alignment plate 3 starts to correct and continues to move after the correction is completed. If the code reading fails, the loading pre-alignment plate 3 will be returned. At this time, if the loading robot 1 carries any products, the products will be placed on the transfer buffer platform 4 first, and then the loading robot 1 will take the products that failed to read the code to another place.

[0024] See also Figure 1-Figure 2 A first drawer 2 is provided on one side of the UVW platform 22 , a first tray is installed on the top of the first drawer 2 , and the first drawer 2 corresponds to the loading robot 1 .

[0025] The arrangement of the first drawer 2 and the first tray allows the products whose code reading fails to be placed in the first tray above the first drawer 2, so as to facilitate the processing of the products whose code reading fails to be handled.

[0026] See also Figure 1-Figure 3 One side of the transplanting pre-alignment camera 5 is connected to a cutting section loading selector 6, one side of the cutting section loading selector 6 is connected to multiple Y-axis cutting workbenches 17, an alignment camera 8 is arranged above the Y-axis cutting workbench 17, one side of the Y-axis cutting workbench 17 is connected to a galvanometer 9, and one side of the galvanometer 9 is installed with a laser 901.

[0027] The cutting section loading selector 6 takes the product from the loading pre-alignment plate 3, and then the x-axis linear motor drives the product to move to the position of one of the workstations, and places the product on the Y-axis cutting workbench 17. The y-axis linear motor under the Y-axis cutting workbench 17 moves the product to the bottom of the alignment camera 8 for taking pictures. After the alignment is completed, the y-axis linear motor drives the product to continue to move to the bottom of the galvanometer 9 and the laser 901, which is convenient for cutting the product.

[0028] See also Figure 1 and Figure 3 A cutting section blanking selector 7 is connected to one side of the laser 901 , a clamping group 21 is installed on one side of the cutting section blanking selector 7 , and a waste trolley 20 is arranged on one side of the clamping group 21 .

[0029] After the product is cut, the y-axis continues to move to the cutting section material selector 7, and the cutting section material selector 7 moves to take away the cut product, while the gripping group 21 takes away the cut waste and puts it into the waste trolley 20.

[0030] See also Figure 1 and Figure 4 A detection section loading selector 10 is provided above the transfer buffer platform 4, one side of the detection section loading selector 10 is connected to a Y-axis detection workbench 18, an x-axis line scanning camera 11 is provided above the Y-axis detection workbench 18, one side of the Y-axis detection workbench 18 is connected to a detection section unloading selector 12, one side of the detection section unloading selector 12 is connected to an unloading plate 13, a unloading code scanning component 14 is provided above the unloading plate 13, and a unloading robot 16 is provided on one side of the unloading code scanning component 14.

[0031] The loading selector 10 of the inspection section takes the product from the transfer buffer platform 4 and puts it on the Y-axis inspection workbench 18. The Y-axis inspection workbench 18 moves to the bottom of the x-axis line scanning camera 11. The x-axis line scanning camera 11 inspects the product. After the inspection, the Y-axis inspection workbench 18 continues to move. The unloading selector 12 of the inspection section takes the product and moves it to the unloading plate 13. The unloading plate 13 moves to the bottom of the unloading code scanning component 14, and the code reader reads the code. After the code reading is completed, the unloading plate 13 moves to the unloading position. If the product code reading fails, the unloading robot 16 moves the product to other locations. If the product passes, the unloading robot 16 will move the product to the downstream equipment.

[0032] See also Figure 1 and Figure 4 A material unloading ultrasonic cleaning assembly 19 is provided below the unloading plate 13 , a second drawer 15 is provided on one side of the unloading robot 16 , and a second tray is installed on the top of the second drawer 15 .

[0033] The unloading selector 12 in the detection section takes the product and transports it to the unloading plate 13. It passes through the unloading ultrasonic cleaning component 19 on the way and cleans the lower surface of the product by the unloading ultrasonic cleaning component 19. If the product code reading fails, the unloading robot 16 will move the product to the second tray above the second drawer 15.

[0034] Working principle:

[0035] The loading robot 1 takes the product from the loading machine and puts it on the loading pre-alignment plate 3. The loading pre-alignment plate 3 moves to the bottom of the transplanting pre-alignment camera 5, and then the x-axis of the transplanting pre-alignment camera 5 starts to move. The transplanting pre-alignment camera 5 takes pictures of the two corners of one side of the product above the loading pre-alignment plate 3, and the barcode reader reads the code. The UVW platform 22 under the loading pre-alignment plate 3 starts to correct and continues to move after the correction is completed. If the code reading fails, the loading pre-alignment plate 3 will be returned. At this time, if the loading robot 1 carries any products, the products will be placed on the transfer buffer platform 4 first, and then the loading robot 1 will take the products that failed to read the code to another place.

[0036] The cutting section loading selector 6 takes the product from the loading pre-alignment plate 3, and then the x-axis linear motor drives the product to move to the position of one of the workstations, and places the product on the Y-axis cutting workbench 17. The y-axis linear motor under the Y-axis cutting workbench 17 moves the product to the bottom of the alignment camera 8 for taking pictures. After the alignment is completed, the y-axis linear motor drives the product to continue to move to the bottom of the galvanometer 9 and the laser 901, which is convenient for cutting the product.

Claims

1. A chamfering device, characterized in that: The invention comprises a loading robot (1), wherein a UVW platform (22) is arranged below the loading robot (1), a loading pre-alignment plate (3) is installed above the UVW platform (22), a transplanting pre-alignment camera (5) is arranged above the loading pre-alignment plate (3), and a transfer buffer platform (4) is connected to one side of the UVW platform (22).

2. A chamfering device according to claim 1, characterized in that: A first drawer (2) is provided on one side of the UVW platform (22), a first tray is installed on the top of the first drawer (2), and the first drawer (2) corresponds to the loading robot (1).

3. A chamfering device according to claim 1, characterized in that: One side of the transplant pre-alignment camera (5) is connected to a cutting section loading selector (6), one side of the cutting section loading selector (6) is connected to a plurality of Y-axis cutting workbenches (17), an alignment camera (8) is arranged above the Y-axis cutting workbenches (17), one side of the Y-axis cutting workbenches (17) is connected to a galvanometer (9), and one side of the galvanometer (9) is installed with a laser (901).

4. A chamfering device as claimed in claim 3, characterized in that: One side of the laser (901) is connected to a cutting section blanking selector (7), one side of the cutting section blanking selector (7) is installed with a clamping group (21), and one side of the clamping group (21) is provided with a waste material trolley (20).

5. A chamfering device according to claim 1, characterized in that: A detection section loading selector (10) is provided above the transfer buffer platform (4); a Y-axis detection workbench (18) is connected to one side of the detection section loading selector (10); an x-axis line scanning camera (11) is provided above the Y-axis detection workbench (18); a detection section unloading selector (12) is connected to one side of the Y-axis detection workbench (18); a unloading plate (13) is connected to one side of the detection section unloading selector (12); a unloading code scanning component (14) is provided above the unloading plate (13); and a unloading robot (16) is provided on one side of the unloading code scanning component (14).

6. A chamfering device according to claim 5, characterized in that: A material unloading ultrasonic cleaning assembly (19) is provided below the unloading plate (13), a second drawer (15) is provided on one side of the unloading robot (16), and a second tray is installed on the top of the second drawer (15).