Reinforcing steel bar butt welding auxiliary device
By designing the steel bar butt welding auxiliary device, using the steel bar fixing ring and conveyor belt to ensure the stability and docking of the steel bar, the problem of unstable welding quality in the prior art is solved, and the welding slag and wastewater are treated through the filter box and the waste treatment mechanism, achieving an efficient and economical welding process.
Patent Information
- Application Number
- CN202421859631.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, workers rely on experience and lack tool support during butt welding of steel bars, which leads to unstable welding quality and prone to problems such as wrong edges, slag inclusions, and pores, resulting in waste of steel bars and increased costs.
A steel bar butt welding auxiliary device is designed to fix the steel bars through the steel bar fixing ring, and the steel bars on both sides are connected by the steel bar conveyor belt to ensure the stability of the steel bars during the welding process. At the same time, a filter box and a waste treatment mechanism are set up on the welding platform to treat welding slag and wastewater.
By using reinforced butt welding auxiliary devices, we ensure the stability and consistency of welding quality, reduce the waste of reinforced bars, reduce costs, and achieve the effective treatment of welding slag and wastewater, achieving the purpose of economical and environmental protection.
Smart Images
Figure CN222890750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel bar welding, in particular to a steel bar butt welding auxiliary device. Background Art
[0002] In the prior art, when welding steel bars at a construction site, workers generally rely on their own construction experience, without the aid of tools, and use their naked eyes to judge whether the steel bars are aligned and whether the steel bars are in reliable contact, etc., resulting in uneven quality of welded steel bars, such as misalignment, slag inclusions, air holes and other quality problems. If quality problems arise when workers rely solely on manual operation, it will lead to waste of steel bars and increase costs. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a steel bar butt welding auxiliary device, which can reliably fix the steel bar on the device through a steel bar fixing ring, and butt the steel bars on both sides through a steel bar conveyor belt for welding operation.
[0004] The utility model provides a steel bar butt welding auxiliary device, comprising: a welding platform; a steel bar platform is respectively arranged on both sides of the welding platform, and the steel bar platforms on both sides are symmetrical to each other; each of the steel bar platforms is provided with a steel bar conveyor belt extending toward the welding platform, and the steel bar conveyor belts on the two steel bar platforms are arranged along the same straight line direction; the steel bar platforms on both sides are provided with a steel bar fixing ring for steel bars to be movably passed through on one side of the steel bar conveyor belt close to the welding platform, and a locking structure for locking the steel bar is arranged on the steel bar fixing ring.
[0005] The utility model provides a steel bar butt welding auxiliary device, the welding platform comprises a filter box with a top opening, the bottom surface of the filter box is a slope, a drainage outlet is provided on the lowest side of the slope, a filter screen is provided on the drainage outlet, and a slag outlet is provided on the side of the filter box near the drainage outlet.
[0006] The utility model provides a steel bar butt welding auxiliary device, wherein a waste processing mechanism is connected below the filter box; the waste processing mechanism comprises a waste water tank located below the drain outlet and with an opening on the top surface, and a welding slag box located below the slag outlet and with an opening on the top surface; the welding slag box is connected to one side of the waste water tank.
[0007] The utility model provides a steel bar butt welding auxiliary device. A water pump is arranged in the waste water tank. A water outlet of the water pump is connected with a water pipe. The other end of the water pipe extends toward the welding platform.
[0008] The utility model provides a steel bar butt welding auxiliary device, wherein the locking structure comprises an opening penetrating through a single-side ring wall of a steel bar fixing ring, wherein an electric telescopic rod is inserted into the opening and can move along the direction of the opening and is used to abut against the surface of the steel bar to fix the steel bar.
[0009] The utility model provides a steel bar butt welding auxiliary device, wherein the bottom of the steel bar platform is provided with a support foot for supporting the steel bar platform.
[0010] The utility model provides a steel bar butt welding auxiliary device. A steel bar support bottom for supporting the steel bars is further arranged on the steel bar platform at a side of the steel bar conveyor belt away from the welding platform.
[0011] The utility model discloses a steel bar butt welding auxiliary device, which can reliably fix the steel bar on the device through a steel bar fixing ring, and butt the steel bars on both sides through a steel bar conveyor belt for welding operation. During the welding process, the steel bar is stable, the welding quality is guaranteed, and the welding slag and waste water generated by the welding can be effectively treated, which is economical and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the steel bar butt welding auxiliary device of the utility model;
[0013] Figure 2 This is a structural schematic diagram of the filter box of the utility model reinforcement butt welding auxiliary device;
[0014] Figure 3 A schematic diagram of the structure of a steel bar fixing ring of the steel bar butt welding auxiliary device of the utility model;
[0015] In the figure: 1. Steel bar platform; 2. Steel bar fixing ring; 3. Steel bar conveyor belt; 4. Filter box; 5. Waste water tank; 6. Welding slag box; 7. Water pipe; 8. Support leg; 9. Steel bar bottom support; 10. Slag outlet; 11. Filter screen; 12. Water pump; 13. Electric telescopic rod. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0017] like Figure 1 to Figure 3 As shown, a steel bar butt welding auxiliary device comprises: a welding platform; a steel bar platform 1 is arranged on each side of the welding platform, and the steel bar platforms 1 on both sides are symmetrical to each other; each steel bar platform 1 is provided with a steel bar conveyor belt 3 extending toward the welding platform, and the steel bar conveyor belts 3 on the two steel bar platforms 1 are arranged along the same straight line direction; the steel bar platforms 1 on both sides are provided with a steel bar fixing ring 2 for steel bars to be movably passed through on the side of the steel bar conveyor belt 3 close to the welding platform, and the steel bar fixing ring 2 is provided with a locking mechanism for locking the steel bars.
[0018] like Figure 2 As shown, the welding platform includes a filter box 4 with an opening on the top, the bottom surface of the filter box 4 is a slope, a drainage outlet is provided on the lowest side of the slope, a filter screen 11 is provided on the drainage outlet, and a slag outlet 10 is provided on the side of the filter box 4 near the drainage outlet.
[0019] like Figure 1-2 As shown, a waste treatment mechanism is connected below the filter box 4; the waste treatment mechanism includes a waste water tank 5 located below the drain outlet and with an open top surface, and a welding slag box 6 located below the slag outlet 10 and with an open top surface; the welding slag box 6 is connected to one side of the waste water tank.
[0020] like Figure 2 As shown, a water pump 12 is provided in the waste water tank 5, and a water outlet of the water pump 12 is connected to a water pipe 7, and the other end of the water pipe 7 extends toward the welding platform.
[0021] like Figure 3 As shown, the locking structure includes an opening penetrating through a single-side ring wall of the steel bar fixing ring 2, wherein an electric telescopic rod 13 is inserted into the opening and can move along the direction of the opening to abut against the surface of the steel bar to fix the steel bar.
[0022] like Figure 1 As shown, a plurality of legs 8 for supporting the steel bar platform 1 are arranged at the bottom of the steel bar platform 1 .
[0023] like Figure 1 As shown, a steel bar support bottom 9 for supporting the steel bars is also provided on the steel bar platform 1 at the side of the steel bar conveyor belt 3 away from the welding platform.
[0024] like Figure 1 As shown, the heights of the bottom support 9, the steel bar conveyor belt 3 and the steel bar fixing ring 2 in this embodiment are all adapted to ensure that the steel bars can be conveyed by the steel bar conveyor belt 3 while also being supported by the bottom support 9 and the steel bar fixing ring 2.
[0025] When the utility model is in use, firstly, two steel bars to be welded are respectively placed on the steel bar conveyor belts 3 on both sides, and are inserted into the steel bar fixing rings 2, then the motor on the steel bar conveyor belt 3 is turned on, so that the motor drives the steel bar conveyor belt 3 to convey the steel bars, and the steel bars on both sides are butted above the filter box 4, at this time, the electric telescopic rod 13 is adjusted to abut against the surface of the steel bar to fix the steel bar in the steel bar fixing ring 2, and welding can be started after the fixing is completed, and the welding slag after the welding is completed and the waste water used in the welding process will enter the filter box 4, the filter screen 11 separates the welding slag and the waste water, the welding slag falls into the welding slag box 6, and the waste water enters the waste water tank 5, and after the waste water is cooled, it can be pumped in through the water pump 12 and discharged through the water pipe 7 as cooling water during the next welding.
[0026] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel bar butt welding auxiliary device, characterized in that: include: Welding platform; a steel bar platform is arranged on each side of the welding platform, and the steel bar platforms on both sides are symmetrical to each other; each steel bar platform is provided with a steel bar conveyor belt extending toward the welding platform, and the steel bar conveyor belts on the two steel bar platforms are arranged along the same straight line direction; the steel bar platforms on both sides are provided with a steel bar fixing ring for steel bars to be movably passed through on one side of the steel bar conveyor belt close to the welding platform, and a locking structure for locking the steel bars is provided on the steel bar fixing ring.
2. The steel bar butt welding auxiliary device according to claim 1, characterized in that: The welding platform includes a filter box with an opening on the top, the bottom surface of the filter box is a slope, a drain outlet is provided on the lowest side of the slope, a filter screen is provided on the drain outlet, and a slag outlet is provided on the side of the filter box near the drain outlet.
3. The steel bar butt welding auxiliary device according to claim 2, characterized in that: A waste treatment mechanism is connected below the filter box; the waste treatment mechanism includes a waste water tank located below the drain outlet and with an open top surface, and a welding slag box located below the slag outlet and with an open top surface; the welding slag box is connected to one side of the waste water tank.
4. The steel bar butt welding auxiliary device according to claim 3, characterized in that: A water pump is arranged in the waste water tank, a water outlet of the water pump is connected with a water pipe, and the other end of the water pipe extends toward the welding platform.
5. The steel bar butt welding auxiliary device according to claim 1, characterized in that: The locking structure comprises an opening penetrating through a single-side ring wall of the steel bar fixing ring, wherein an electric telescopic rod movable along the direction of the opening and used for pressing against the surface of the steel bar to fix the steel bar is inserted into the opening.
6. The steel bar butt welding auxiliary device according to claim 1, characterized in that: The bottom of the steel bar platform is provided with supporting feet for supporting the steel bar platform.
7. The steel bar butt welding auxiliary device according to claim 1, characterized in that: A steel bar support for supporting the steel bars is also provided on the steel bar platform at a side of the steel bar conveyor belt away from the welding platform.