ITO waste recovery device
By designing an ITO waste recycling device including a preheating box, a separation box and a crushing box, the problem of inaccurate recycling of ITO membrane waste in the prior art is solved, and the precise separation and recycling of materials is realized, which improves the recycling rate and reduces costs.
Patent Information
- Application Number
- CN202420713696.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing ITO membrane waste recycling device cannot effectively separate the different materials in the membrane body, resulting in the mixed materials after recycling, which cannot be finely processed, the recovery rate is not high, and the cost is high.
An ITO waste recycling device is designed, including a preheating box, a separation box and a crushing box. The film body is preheated at high temperature to make the bonding layer hot melt. The separation box uses a pneumatic suction cup to separate the PET film and ITO film, and the crushing box is used to crush and recover the material.
Accurate separation and recycling of membrane materials is achieved, avoiding the intermixing of materials, improving recycling rate and reducing material costs.
Smart Images

Figure CN222891524U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ITO waste recycling, and in particular relates to an ITO waste recycling device. Background Art
[0002] ITO film is a semiconductor transparent conductive film with high conductivity and high transmittance. It plays a vital role in today's display technology and optoelectronics fields.
[0003] ITO film is known for its low resistivity and high transmittance in the visible light region, which makes it an indispensable component in displays and other optical devices. Its manufacturing process includes electrochemical diffusion, high temperature and plasma spraying methods, which determine the quality and performance of the film. ITO film is widely used in liquid crystal displays, touch screens, solar cells and other optoelectronic devices.
[0004] A small amount of waste will be generated in the production process of ITO film. If these wastes are discarded directly, it will cause a great waste. Therefore, they are generally recycled and reused. Since many ITO films are composed of two layers of PET film protective films on the outer surface and a layer of ITO film in the center, if they are recycled directly, the scope of use is very small and they cannot be well utilized. The existing recycling devices generally crush the whole film for recycling. Although this recycling method is efficient, it does not separate the different materials of the film body, which leads to a mixed material after recycling. It can only be used as a basic material and can no longer be finely processed. The recovery rate is not high, which is not conducive to reducing costs. Utility Model Content
[0005] The utility model aims to provide an ITO waste recycling device, which can separate various materials of a film body and then recycle them, so that the materials are recycled accurately and various materials will not be mixed with each other, so that they can be re-processed, reduce material costs and improve the recovery rate.
[0006] The technical solution adopted by the utility model is as follows:
[0007] An ITO waste recycling device, comprising:
[0008] Bracket;
[0009] A crushing box is fixedly mounted on the top surface of the bracket, a crushing roller is cross-rotatably connected inside the crushing box, side crushing teeth are cross-fixedly mounted between the inner wall of the crushing box and the crushing roller, and a driving mechanism is arranged between the crushing roller and the bracket;
[0010] A separation box is fixedly mounted on the top surface of the crushing box, a separation partition is arranged inside the separation box to separate it into three areas, pneumatic suction cups are symmetrically arranged on the top of the three areas of the separation box, and a pushing mechanism is arranged between the pneumatic suction cup and the separation box;
[0011] The preheating box is fixedly installed on the top surface of the separation box. A feed port is arranged at the top of the preheating box. A delivery mechanism is arranged in the feed port. An electric heating plate is fixedly installed on the inner wall of the preheating box.
[0012] The driving mechanism is a pulverizing motor fixedly mounted on the top surface of the bracket, the power output end of the pulverizing motor is connected to a reducer, the power output end of the reducer is transmission-connected to one of the pulverizing rollers, and the two pulverizing rollers that are meshed with each other are transmission-connected via a gear set.
[0013] A material storage box is installed in the bracket just below the crushing box, and an isolation plate is arranged in the material storage box to separate the material storage box into three areas corresponding to the three areas in the separation box.
[0014] The pushing mechanism includes a slide rail fixedly mounted on the inner wall of the separation box, a slide plate slidably mounted between the slide rails, and a pushing cylinder fixedly mounted on the side wall of the slide plate. The pneumatic suction cup is fixedly mounted on the slide plate. A push plate is fixedly mounted on the power output end of the pushing cylinder, and the push plate is fixedly connected to the end of the pneumatic suction cup.
[0015] The delivery mechanism includes rubber rollers symmetrically rotatably installed in the feed port, adjacent surfaces of two groups of rubber rollers fit together, a servo motor is fixedly installed on the outer surface of the feed port near the feed port, the servo motor is transmission connected to one of the rubber rollers through a coupling, and the two groups of rubber rollers are transmission connected through a gear set.
[0016] The preheating box is in a conical bucket shape, and the inner wall is inclined downward. The electric heating plates are arranged in two groups and are symmetrically attached to the inner wall of the preheating box.
[0017] The feed port is located directly above the bite center of the two groups of crushing rollers. The crushing box and the separation box have the same inner space area and are vertically connected.
[0018] The technical effects achieved by the utility model are:
[0019] The utility model cooperates with the electric heating plate and the pneumatic suction cup to preheat the film at high temperature, and then approaches the film body from both sides through the push cylinder, and adheres and adsorbs on the film body, and at the same time retracts the push cylinder to pull the two layers of PET film on the outer surface to both sides, and separate them from the ITO film, so that the two layers of PET film and the ITO film in the middle can be recycled respectively, so as to improve the recycling rate and make the material recycling more accurate.
[0020] The utility model can stably control the falling of the film body by arranging the rubber roller, so as to ensure the stability of film body recovery, and at the same time, the separation box, the crushing box and the storage box are divided into three areas, the three layers of film can be respectively entered into between the crushing rollers and the side crushing teeth on both sides and between the two groups of crushing rollers in the middle, and then respectively enter into the three isolation areas of the storage box after being crushed, which is convenient for classification and recycling, and various materials will not be mixed with each other, so they can be re-processed, reducing material costs and improving recovery rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;
[0022] Figure 2 It is an exploded view of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the bracket and the crushing box of the embodiment of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the separation box of the utility model embodiment;
[0025] Figure 5 It is a structural schematic diagram of a preheating box in an embodiment of the utility model;
[0026] Figure 6 This utility model Figure 1 A front cross-sectional view of
[0027] Figure 7 This utility model Figure 1 Side cross-sectional view of .
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1. Bracket; 11. Crushing motor; 12. Speed reducer; 13. Storage box; 14. Isolation plate; 2. Crushing box; 21. Crushing roller; 22. Side crushing teeth; 3. Separation box; 31. Separation partition; 32. Pneumatic suction cup; 33. Slide rail; 34. Slide plate; 35. Push cylinder; 36. Push plate; 4. Preheating box; 41. Feed inlet; 42. Rubber roller; 43. Servo motor; 44. Coupling; 45. Electric heating plate. DETAILED DESCRIPTION
[0030] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0031] like Figure 1-7 As shown, an ITO waste recycling device includes a bracket 1, a crushing box 2 fixedly mounted on the top surface of the bracket 1, a separation box 3 fixedly mounted on the top surface of the crushing box 2, and a preheating box 4 fixedly mounted on the top surface of the separation box 3;
[0032] Among them, the film body is preheated at high temperature through the preheating box 4, so that the internal adhesive layer is hot-melted at high temperature, thereby loosening the adhesion between the materials, and then enters the separation box 3 to separate the two layers of PET film on both sides of the film body from the ITO film in the middle, and finally enters the crushing box 2 for crushing and recovery.
[0033] See attached Figure 5 The top of the preheating box 4 is provided with a feed port 41, a feeding mechanism is provided in the feed port 41, and an electric heating plate 45 is fixedly installed on the inner wall of the preheating box 4. The film body can be placed through the feed port 41 and gradually preheated at high temperature by the electric heating plate 45, so that the internal adhesive layer is melted at high temperature and the bonding between the materials is loosened;
[0034] In order to stably deliver the film, rubber rollers 42 are symmetrically rotated and installed in the feed port 41, and the adjacent surfaces of the two groups of rubber rollers 42 are in contact with each other. A servo motor 43 is fixedly installed on the outer surface of the feed port 41 near the feed port 41. At the same time, the servo motor 43 is connected to one of the rubber rollers 42 through a coupling 44, and the two groups of rubber rollers 42 are connected through a gear group. The film is embedded between the two groups of rubber rollers 42. The servo motor 43 can be used to drive the two groups of rubber rollers 42 to rotate synchronously through the coupling 44 to gradually transmit the film to the inside of the preheating box 4, thereby ensuring the stability of film recovery;
[0035] In this embodiment, the preheating box 4 is in a conical bucket shape with an inner wall inclined downward. Two groups of electric heating plates 45 are provided and symmetrically attached to the inner wall of the preheating box 4, so that the film body can be gradually preheated at high temperature on both sides to ensure the stability of preheating.
[0036] See attached Figure 4A separation partition 31 is arranged inside the separation box 3 to separate it into three areas, which correspond to the three crushing areas inside the crushing box 2. Pneumatic suction cups 32 are symmetrically arranged on the top of the three areas of the separation box 3, and the pneumatic suction cups 32 are connected to the pneumatic generator through pipelines. At the same time, a slide rail 33 is fixedly installed on the inner wall of the separation box 3, and a slide plate 34 is slidably installed between the slide rails 33. By fixing the pneumatic suction cups 32 on the slide plate 34, the two groups of pneumatic suction cups 32 can slide relatively in the separation box 3, so that when adsorbing the two side surfaces of the film body, it is pulled to both sides, and the PET film on the surface of the film body after high-temperature preheating is separated;
[0037] In order to realize the automatic separation of the film body, a pushing cylinder 35 is fixedly installed on the side wall of the slide plate 34, and a pushing plate 36 is fixedly installed on the power output end of the pushing cylinder 35. The pushing plate 36 is fixedly connected to the end of the pneumatic suction cup 32. Therefore, when the film body is separated, the pushing cylinder 35 is used to push the pneumatic suction cup 32 to approach the film body from both sides and adhere to the film body. At the same time, the pushing cylinder 35 is retracted to pull the two layers of PET film on the outer surface to both sides to separate it from the ITO film.
[0038] See attached Figure 3 as well as Figure 6-7 A crushing roller 21 is cross-rotatably connected inside the crushing box 2, and side crushing teeth 22 are cross-fixedly installed between the inner wall of the crushing box 2 and the crushing roller 21;
[0039] Among them, in order to drive the crushing roller 21, a crushing motor 11 is fixedly installed on the top surface of the bracket 1, and the power output end of the crushing motor 11 is connected to a reducer 12. By connecting the power output end of the reducer 12 to one of the crushing rollers 21, and the two crushing rollers 21 that are engaged with each other are connected through a gear set, the crushing motor 11 can be used to synchronously drive the two crushing rollers 21 to rotate in opposite directions through the reducer 12 to crush the center area, and at the same time, the two groups of crushing rollers 21 can be rotated in the opposite direction to cooperate with the side crushing teeth 22 to crush the two side areas, thereby forming three crushing areas, and the center crushing and the two side crushing can be intermittently performed, so as to indirectly crush the ITO film, and then the pneumatic suction cup 32 can crush the PET film it adsorbs when it is put down.
[0040] See attached Figure 7 A storage box 13 is installed in the bracket 1 just below the crushing box 2. At the same time, an isolation plate 14 is provided in the storage box 13 to separate the storage box 13 into three areas, which correspond to the three areas in the separation box 3, so that the materials crushed in the three areas of the crushing box 2 can be received to avoid mixing after collection;
[0041] Furthermore, in order to ensure that the ITO film can fall to the center of the crushing box 2, the feed port 41 can be set directly above the occlusion center of the two sets of crushing rollers 21. At the same time, the inner empty area of the crushing box 2 and the separation box 3 is the same, and they are vertically connected. In this way, when the film falls vertically, the ITO film can accurately fall between the two sets of crushing rollers 21, ensuring the stability of the crushing recovery and avoiding mixing of materials.
[0042] The working principle of the utility model is as follows: when in use, first, the film body is placed between two groups of rubber rollers 42, and at the same time, the servo motor 43 drives the two groups of rubber rollers 42 to rotate synchronously through the coupling 44 to gradually transfer the film body to the inside of the preheating box 4, and at the same time, the film body is baked at high temperature through the electric heating plate 45 during the transmission process, so that the bonding layer between the PET film and the ITO film is hot-melted at high temperature, thereby loosening the bonding between them;
[0043] Secondly, the film body enters the separation box 3, and at the same time, the push cylinder 35 pushes the pneumatic suction cup 32 to approach the film body from both sides and adhere to the film body, and at the same time, the push cylinder 35 is retracted to pull the two layers of PET film on the outer surface to both sides to separate it from the ITO film, so that the two layers of PET film and the ITO film in the middle enter the areas on both sides and the middle of the separation box 3 respectively;
[0044] Finally, the three layers of film respectively enter between the crushing rollers 21 and the side crushing teeth 22 on both sides and between the two groups of crushing rollers 21 in the middle. The materials in the middle and on both sides are crushed by intermittent reversal of the crushing motor 11. After being crushed, they enter the three isolation compartments of the storage box 13 respectively, which is convenient for classification and recycling.
[0045] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An ITO waste recycling device, characterized in that: include: Bracket (1); A crushing box (2) is fixedly mounted on the top surface of the bracket (1); a crushing roller (21) is cross-rotatably connected inside the crushing box (2); side crushing teeth (22) are cross-fixedly mounted between the inner wall of the crushing box (2) and the crushing roller (21); and a driving mechanism is provided between the crushing roller (21) and the bracket (1); A separation box (3) is fixedly mounted on the top surface of the crushing box (2); a separation partition (31) is arranged inside the separation box (3) to divide it into three areas; pneumatic suction cups (32) are symmetrically arranged on the tops of the three areas of the separation box (3); a pushing mechanism is arranged between the pneumatic suction cup (32) and the separation box (3); A preheating box (4) is fixedly mounted on the top surface of the separation box (3); a feed port (41) is provided at the top of the preheating box (4); a delivery mechanism is provided in the feed port (41); and an electric heating plate (45) is fixedly mounted on the inner wall of the preheating box (4).
2. An ITO waste recycling device according to claim 1, characterized in that: The driving mechanism is a pulverizing motor (11) fixedly mounted on the top surface of the bracket (1); a reducer (12) is connected to a power output end of the pulverizing motor (11); the power output end of the reducer (12) is transmission-connected to one of the pulverizing rollers (21); and the two pulverizing rollers (21) that are meshed with each other are transmission-connected via a gear set.
3. An ITO waste recycling device according to claim 1, characterized in that: A material storage box (13) is installed in the bracket (1) just below the crushing box (2), and an isolation plate (14) is provided in the material storage box (13) to divide the material storage box (13) into three areas corresponding to the three areas in the separation box (3).
4. An ITO waste recycling device according to claim 1, characterized in that: The pushing mechanism comprises a slide rail (33) fixedly mounted on the inner wall of the separation box (3), a slide plate (34) slidably mounted between the slide rails (33), and a pushing cylinder (35) fixedly mounted on the side wall of the slide plate (34); the pneumatic suction cup (32) is fixedly mounted on the slide plate (34); a push plate (36) is fixedly mounted on the power output end of the pushing cylinder (35); and the push plate (36) is fixedly connected to the end of the pneumatic suction cup (32).
5. An ITO waste recycling device according to claim 1, characterized in that: The delivery mechanism comprises rubber rollers (42) symmetrically rotatably mounted in the feed port (41), the adjacent surfaces of the two groups of rubber rollers (42) being in contact with each other, a servo motor (43) being fixedly mounted on the outer surface of the feed port (41) near the feed port (41), the servo motor (43) being transmission-connected to one of the rubber rollers (42) via a coupling (44), and the two groups of rubber rollers (42) being transmission-connected via a gear set.
6. An ITO waste recycling device according to claim 1, characterized in that: The preheating box (4) is in the shape of a cone, and the inner wall thereof is inclined downward. Two groups of electric heating plates (45) are provided and are symmetrically attached to the inner wall of the preheating box (4).
7. An ITO waste recycling device according to claim 1, characterized in that: The feed port (41) is located directly above the occlusal center of the two groups of crushing rollers (21); the crushing box (2) and the separation box (3) have the same internal space area and are vertically connected.