Equipment for pasting breathable film and installing O-shaped ring on brushless motor
By designing an automatic feeding and grabbing mechanism, as well as a three-axis transplanting and positioning mechanism, the problem of inefficient manual assembly of the brushless motor breathable membrane and O-ring is solved, and automatic assembly is achieved and assembly efficiency is improved.
Patent Information
- Application Number
- CN202421915646.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the assembly process of brushless motors, manual assembly of breathable membranes and O-rings is inefficient.
An equipment including a breathable membrane feeding mechanism, an O-ring feeding mechanism, an O-ring grabbing mechanism, an O-ring grabbing mechanism, a three-axis transplanting mechanism and a positioning mechanism are designed to realize automatic feeding, grabbing and assembly of the breathable membrane and O-ring.
Through the automated assembly process, the assembly efficiency of the brushless motor breathable membrane and O-ring is significantly improved, and the need for manual operation is reduced.
Smart Images

Figure CN222891668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly equipment, in particular to equipment for attaching a breathable film to a brushless motor and installing an O-ring. Background Art
[0002] The brushless DC motor consists of a motor body and a driver, and is a typical mechatronics product. Since the brushless DC motor is operated in an automatic manner, it does not require an additional starting winding on the rotor like a synchronous motor that starts under heavy load under variable frequency speed regulation, nor does it produce oscillation and loss of step when the load changes suddenly.
[0003] During the assembly process of the brushless motor, the breathable membrane and O-ring need to be assembled. Currently, the traditional method of assembling the breathable membrane and O-ring in the brushless motor is still to assemble them on the production line using spare parts. In the existing parts assembly process, assemblers are required to manually install the breathable membrane and O-ring onto the motor aluminum substrate, which is inefficient.
[0004] In view of this, the utility model provides a device for attaching a breathable film and installing an O-ring on a brushless motor. Utility Model Content
[0005] The utility model aims to provide a device for attaching a breathable film and installing an O-ring to a brushless motor, so as to solve the problem of low efficiency of manual assembly proposed in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A device for attaching a breathable film and installing an O-ring to a brushless motor, comprising:
[0008] A breathable film feeding mechanism, which is used to feed the breathable film, the breathable film feeding mechanism comprises a lifting base and a mounting plate arranged above the lifting base, and a reel and two guide plates are respectively arranged on the front of the mounting plate;
[0009] An O-ring feeding mechanism, which is used to feed the O-rings, the O-ring feeding mechanism comprising a fixed base and an O-ring vibrating plate arranged on the upper surface of the fixed base;
[0010] A three-axis transplanting mechanism, which is used to assemble the breathable membrane and the O-ring, the three-axis transplanting mechanism includes a lifting frame, and a sliding frame longitudinally slidably arranged on the upper surface of the lifting frame, and a moving plate is transversely slidably arranged on the upper surface of the sliding frame;
[0011] A breathable film grabbing mechanism, which is used to pick up the breathable film, the breathable film grabbing mechanism comprises a first grabbing seat arranged on the front of the movable plate, and a vacuum suction cup is arranged at the bottom end of the first grabbing seat;
[0012] An O-ring grabbing mechanism, which is used to grab the O-ring, the O-ring grabbing mechanism comprises a second grabbing seat arranged on the front of the moving plate, and a grabbing column and a pushing block are respectively arranged at the bottom end of the second grabbing seat;
[0013] The positioning mechanism is used to fix the brushless motor.
[0014] As a preferred technical solution, two symmetrical longitudinal slide rails are fixedly provided on the upper surface of the lifting frame, and the slide frame is slidably connected to the inner walls of the two longitudinal slide rails. A first pneumatic motor for driving the slide frame to move is provided on the upper surface of the lifting frame.
[0015] As a preferred technical solution, a transverse slide rail is fixedly provided on the upper surface of the sliding frame, the movable plate is slidably connected to the inner wall of the transverse slide rail, and a second pneumatic motor for driving the movable plate to move transversely is provided on the upper surface of the sliding frame.
[0016] As a preferred technical solution, a pneumatic joint that passes through the first grabbing seat is embedded in the lower surface of the first grabbing seat, and the vacuum suction cup is arranged at the bottom end of the pneumatic joint, and the top end of the pneumatic joint is connected to an external vacuum generator through a vacuum tube.
[0017] As a preferred technical solution, a first driving motor for driving the first grabbing seat to rise and fall is arranged on the front side of the movable plate.
[0018] As a preferred technical solution, a second driving motor for driving the second grabbing seat to rise and fall is arranged on the front side of the movable plate.
[0019] As a preferred technical solution, the positioning mechanism includes a positioning plate arranged at the bottom end of the lifting frame, and a positioning seat arranged on the upper surface of the positioning plate for fixing the brushless motor.
[0020] Beneficial Effects
[0021] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0022] 1. The utility model is provided with a breathable film feeding mechanism, an O-ring feeding mechanism, a breathable film grabbing mechanism and an O-ring grabbing mechanism, so that when the equipment assembles the breathable film and the O-ring on the brushless motor, the breathable film feeding mechanism and the O-ring feeding mechanism can first automatically feed the breathable film and the O-ring respectively, and at the same time, the breathable film grabbing mechanism and the O-ring grabbing mechanism can grab the breathable film and the O-ring respectively, so as to realize automatic feeding and conveying of the breathable film and the O-ring, and effectively ensure the efficiency during assembly.
[0023] 2. The utility model is provided with a three-axis transplanting mechanism and a positioning mechanism. After the breathable membrane and the O-ring are grasped, the breathable membrane and the O-ring can be driven to move longitudinally by the first pneumatic motor, and the breathable membrane and the O-ring can be driven to move laterally by the second pneumatic motor. The breathable membrane can be driven to move up and down by the first drive motor, and the O-ring can be driven to move up and down by the second drive motor. The breathable membrane and the O-ring can be automatically assembled on the brushless motor positioned by the positioning mechanism, thereby achieving the purpose of automatically assembling the breathable membrane and the O-ring in the brushless motor, and further ensuring the efficiency during assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0026] Figure 2 It is a three-dimensional structural diagram of the breathable film feeding mechanism and the O-ring feeding mechanism of the utility model;
[0027] Figure 3 This is a schematic diagram of the structure of the three-axis transplanting mechanism of the utility model;
[0028] Figure 4 It is a schematic diagram of the positioning mechanism structure of the utility model.
[0029] In the figure:
[0030] 100. Breathable film feeding mechanism; 101. Lifting base; 102. Unwinding reel; 103. Guide plate;
[0031] 200, O-ring feeding mechanism; 201, fixed base; 202, O-ring vibration plate;
[0032] 300, three-axis transplanting mechanism; 301, lifting frame; 302, sliding frame; 303, moving plate; 304, longitudinal slide rail; 305, first pneumatic motor; 306, transverse slide rail; 307, second pneumatic motor;
[0033] 400, breathable film grabbing mechanism; 401, first grabbing seat; 402, vacuum suction cup; 403, first driving motor;
[0034] 500, O-ring grabbing mechanism; 501, second grabbing seat; 502, material taking column; 503, material pushing block; 504, second driving motor;
[0035] 600, positioning mechanism; 601, positioning plate; 602, positioning seat. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] According to the attached Figure 1-Figure 4 As shown, the embodiment of the utility model provides a device for attaching a breathable film and installing an O-ring to a brushless motor, comprising:
[0038] The breathable film feeding mechanism 100 is used to feed the breathable film. The breathable film feeding mechanism 100 includes a lifting base 101 and a mounting plate arranged above the lifting base 101. The front of the mounting plate is respectively provided with an unwinding disk 102 and two guide disks 103;
[0039] The O-ring feeding mechanism 200 is used for feeding O-rings. The O-ring feeding mechanism 200 comprises a fixed base 201 and an O-ring vibrating plate 202 arranged on the upper surface of the fixed base 201 .
[0040] The breathable film grabbing mechanism 400 is used to pick up the breathable film. The breathable film grabbing mechanism 400 includes a first grabbing seat 401 disposed on the front of the moving plate 303, and a vacuum suction cup 402 is disposed at the bottom end of the first grabbing seat 401;
[0041] A pneumatic joint penetrating the first grabbing seat 401 is embedded in the lower surface of the first grabbing seat 401 , and the vacuum suction cup 402 is arranged at the bottom end of the pneumatic joint, and the top end of the pneumatic joint is connected to an external vacuum generator through a vacuum tube.
[0042] A first driving motor 403 for driving the first grabbing seat 401 to move up and down is disposed on the front side of the moving plate 303 .
[0043] An O-ring grabbing mechanism 500 is used to grab the O-ring. The O-ring grabbing mechanism 500 includes a second grabbing seat 501 disposed on the front of the moving plate 303, and a grabbing column 502 and a pushing block 503 are respectively disposed at the bottom end of the second grabbing seat 501;
[0044] A second driving motor 504 for driving the second grabbing seat 501 to move up and down is disposed on the front side of the moving plate 303 .
[0045] Among them, the utility model is provided with a breathable film feeding mechanism 100, an O-ring feeding mechanism 200, a breathable film grasping mechanism 400 and an O-ring grasping mechanism 500, so that when the device assembles the breathable film and the O-ring on the brushless motor, the breathable film feeding mechanism 100 and the O-ring feeding mechanism 200 can be used to automatically feed the breathable film and the O-ring respectively, and at the same time, the breathable film grasping mechanism 400 and the O-ring grasping mechanism 500 can be used to grasp the breathable film and the O-ring respectively, thereby realizing automatic feeding and conveying of the breathable film and the O-ring, and effectively ensuring the efficiency during assembly.
[0046] A three-axis transplanting mechanism 300 is used to assemble the breathable membrane and the O-ring. The three-axis transplanting mechanism 300 includes a lifting frame 301, and a sliding frame 302 longitudinally slidably arranged on the upper surface of the lifting frame 301, and a moving plate 303 is transversely slidably arranged on the upper surface of the sliding frame 302;
[0047] Two symmetrical longitudinal slide rails 304 are fixedly disposed on the upper surface of the lifting frame 301 , and the sliding frame 302 is slidably connected to the inner walls of the two longitudinal slide rails 304 . A first pneumatic motor 305 for driving the sliding frame 302 to move is disposed on the upper surface of the lifting frame 301 .
[0048] A transverse slide rail 306 is fixedly disposed on the upper surface of the sliding frame 302 , and the moving plate 303 is slidably connected to the inner wall of the transverse slide rail 306 . A second pneumatic motor 307 for driving the moving plate 303 to move transversely is disposed on the upper surface of the sliding frame 302 .
[0049] The positioning mechanism 600 is used to fix the brushless motor.
[0050] The positioning mechanism 600 includes a positioning plate 601 disposed at the bottom end of the lifting frame 301 , and a positioning seat 602 disposed on the upper surface of the positioning plate 601 for fixing the brushless motor.
[0051] Among them, the utility model is provided with a three-axis transplanting mechanism 300 and a positioning mechanism 600. After the breathable membrane and the O-ring are grasped, the breathable membrane and the O-ring can be driven to move longitudinally by the first pneumatic motor 305, and the breathable membrane and the O-ring can be driven to move laterally by the second pneumatic motor 307. The breathable membrane can be driven to move up and down by the first drive motor 403, and the O-ring can be driven to move up and down by the second drive motor 504. The breathable membrane and the O-ring can be automatically assembled on the brushless motor positioned by the positioning mechanism 600, thereby achieving the purpose of automatically assembling the breathable membrane and the O-ring in the brushless motor, and further ensuring the efficiency during assembly.
[0052] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for attaching a breathable film and installing an O-ring on a brushless motor, characterized in that: include, A breathable film feeding mechanism (100) for feeding the breathable film, the breathable film feeding mechanism (100) comprising a lifting base (101) and a mounting plate arranged above the lifting base (101), the front of the mounting plate being respectively provided with an unwinding disk (102) and two guide disks (103); An O-ring feeding mechanism (200) for feeding O-rings, the O-ring feeding mechanism (200) comprising a fixed base (201) and an O-ring vibration plate (202) arranged on the upper surface of the fixed base (201); A three-axis transplanting mechanism (300) is used to assemble the breathable membrane and the O-ring, the three-axis transplanting mechanism (300) comprising a lifting frame (301), and a sliding frame (302) longitudinally slidably arranged on the upper surface of the lifting frame (301), and a moving plate (303) is transversely slidably arranged on the upper surface of the sliding frame (302); A breathable film grabbing mechanism (400) is used to grab the breathable film, the breathable film grabbing mechanism (400) comprising a first grabbing seat (401) arranged on the front of the movable plate (303), and a vacuum suction cup (402) is arranged at the bottom end of the first grabbing seat (401); An O-ring grabbing mechanism (500) for picking up O-rings, the O-ring grabbing mechanism (500) comprising a second grabbing seat (501) arranged on the front of the moving plate (303), and a picking column (502) and a pushing block (503) are respectively arranged at the bottom end of the second grabbing seat (501); A positioning mechanism (600) is used to fix the brushless motor.
2. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: Two symmetrical longitudinal slide rails (304) are fixedly arranged on the upper surface of the lifting frame (301), and the sliding frame (302) is slidably connected to the inner walls of the two longitudinal slide rails (304). A first pneumatic motor (305) for driving the sliding frame (302) to move is arranged on the upper surface of the lifting frame (301).
3. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: A transverse slide rail (306) is fixedly provided on the upper surface of the sliding frame (302), the movable plate (303) is slidably connected to the inner wall of the transverse slide rail (306), and a second pneumatic motor (307) for driving the movable plate (303) to move transversely is provided on the upper surface of the sliding frame (302).
4. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: A pneumatic joint penetrating the first grabbing seat (401) is embedded in the lower surface of the first grabbing seat (401), and a vacuum suction cup (402) is arranged at the bottom end of the pneumatic joint, and the top end of the pneumatic joint is connected to an external vacuum generator via a vacuum tube.
5. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: A first driving motor (403) for driving the first grabbing seat (401) to move up and down is arranged on the front side of the moving plate (303).
6. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: A second driving motor (504) for driving the second grabbing seat (501) to move up and down is arranged on the front side of the moving plate (303).
7. The device for attaching a breathable film and installing an O-ring to a brushless motor according to claim 1, characterized in that: The positioning mechanism (600) comprises a positioning plate (601) arranged at the bottom end of the lifting frame (301), and a positioning seat (602) arranged on the upper surface of the positioning plate (601) for fixing the brushless motor.