Feeding, sorting, lifting, bundling and forming all-in-one machine
By designing a food feeding and lifting and bundling integrated machine that integrates multiple mechanisms, the problem of large equipment and complex operation in traditional methods is solved, efficient automated operation is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421936806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-04-22
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-12
AI Technical Summary
Traditional feeding, material processing, lifting, and bundling are usually completed through multiple independent equipment, resulting in large area of equipment, complex operation, many manual interventions, low production efficiency and unstable product quality.
Design an integrated machine for feeding and feeding materials to lift and bundle forming, and realize efficient automatic operation by integrating the feeding rack mechanism, the bundling machine mechanism, the feeding rack mechanism, the feeding rack mechanism, the pressing mechanism and the pushing rack mechanism.
By integrating multiple mechanisms, the all-in-one machine realizes efficient material transfer, precise positioning, stable bundling and uniform material pressing, reducing manual intervention, improving the consistency of production efficiency and product quality, and reducing operating costs.
Smart Images

Figure CN222892217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a food material conveying, lifting, bundling and forming integrated machine, in particular to a food material conveying, lifting, bundling and forming integrated machine. Background Art
[0002] In traditional methods, processes such as feeding, sorting, lifting, and bundling are usually completed by multiple independent devices. This decentralized operation mode has problems such as large equipment footprint, complex operation, and much manual intervention. In actual operation, the coordination between the various devices is poor, which easily leads to low production efficiency and unstable product quality. Especially in a high-intensity production environment, frequent equipment adjustments and maintenance increase production costs and reduce the stability and reliability of the production line. In addition, the material connection between the various processes in the traditional method is not tight enough, and it is easy to cause material blockage or damage, which affects the continuity and efficiency of production and needs to be optimized and improved. The practicality is poor and needs to be improved. Utility Model Content
[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical scheme: a feeding, handling, lifting, bundling and forming integrated machine, comprising a feeding rack mechanism, a bundling machine mechanism, a feeding rack mechanism, a pressing mechanism and a pushing rack mechanism, wherein the feeding rack mechanism comprises a gear motor A, a CFC bearing, a PE end belt, a roller feeding rod assembly, an SDA cylinder, a servo motor, a joint bearing, a fan A, a bearing and a rubber roller, a CFC bearing, an upper rubber roller, a lower rubber roller, a roller assembly, a gear motor, a synchronous wheel, a fan B, and a coaxial left-right reverse sprocket structure, wherein the gear motor A is connected to the PE end belt through a belt drive, the CFC bearing is rotatably connected to the PE end belt, the SDA cylinder is arranged at the bottom end of the roller feeding rod assembly, the joint bearing is rotatably connected to one side of the servo motor A, the bearing and the rubber roller are rotatably connected to the CFC bearing, the upper rubber roller and the lower rubber roller are fixedly connected to the roller assembly, the synchronous wheel D is fixedly installed at the output end of the gear motor B, the fan B is fixedly installed on the side of the roller assembly, and the coaxial left-right reverse sprocket structure is fixedly installed at the output end of the servo motor A.
[0005] Preferably, the strapping machine mechanism includes a rodless cylinder, a strapping movement, a V-shaped structure, an MXS slide cylinder, a TN cylinder, a camera, a synchronous wheel C, a servo motor, an SDA cylinder, a blade cylinder assembly, an MXS slide cylinder, and a push structure. The strapping movement is fixedly mounted on the side of the V-shaped structure, the MXS slide cylinder is fixedly mounted on the surface of the V-shaped structure, the TN cylinder is fixedly mounted on the side of the V-shaped structure, the camera is fixedly mounted on the lower surface of the rodless cylinder, the synchronous wheel C is rotatably connected on the surface of the V-shaped structure, the servo motor B is fixedly mounted on one side of the strapping movement, the SDA cylinder is fixedly mounted on the surface of the push structure, and the blade cylinder assembly and the MXS slide cylinder are respectively mounted on both sides of the V-shaped structure. Here, the strapping machine mechanism uses components such as a rodless cylinder, a strapping movement, a V-shaped structure, an MXS slide cylinder, a TN cylinder, a camera, a synchronous wheel C, a servo motor, and an SDA cylinder to achieve efficient strapping of materials. The rodless cylinder ensures the stability of the strapping process, and the introduction of the camera improves the monitoring accuracy of the process and ensures the accuracy of each strapping step. The design of the V-shaped structural parts makes the strapping movement and other cylinder components more compact and coordinated, which helps to improve the overall work efficiency and strapping quality.
[0006] Preferably, the feed rack mechanism includes SCS ball bearings, rodless push cylinders and scimitar-shaped structures, optical axis rope feeding structures, rodless cylinders, rollers and articulated bearing structures, rollers and block structures, SCJ cylinders with guide rod structures, guide rod structures, SDA cylinders, and pressure plates. The SCS ball bearings and optical axis rope feeding structures are rotationally connected, the rodless push cylinders and scimitar-shaped structures are fixedly mounted on the bottom end of the rodless cylinders, the rollers and articulated bearing structures are arranged on one side of the rodless cylinders, the rollers and block structures, the SCJ cylinders with guide rod structures, and the guide rod structures are fixedly connected in sequence, and the SDA cylinders are fixedly connected to the pressure plates. Here, by integrating components such as SCS ball bearings, rodless push cylinders and scimitar-shaped structures, optical axis rope feeding structures, and rodless cylinders, the feed rack mechanism achieves smooth transportation and precise control of materials. The rotating connection between the SCS ball bearing and the optical axis rope feeding structure makes material transportation smoother. The combination of the rodless push cylinder and the curved blade structure ensures the stability and accuracy of the push. The overall design reduces damage caused by unstable material transportation and significantly improves the work efficiency of the production line.
[0007] Preferably, the pressing mechanism includes a servo motor and a reducer assembly, a synchronous wheel A, a synchronous wheel B, a synchronous wheel and a pressing assembly, an HGH bearing and a pressing assembly, a material unwinding frame assembly, a strapping machine assembly, a gantry frame material stop assembly, a feeding frame assembly, an electric box assembly, and a material pushing servo assembly. The unwinding frame assembly and the strapping machine assembly are fixedly connected, the synchronous wheel A and the synchronous wheel B are transmission-connected, the HGH bearing and the pressing assembly are transmission-connected with the synchronous wheel and the pressing assembly, the gantry frame material stop assembly and the feeding frame assembly are fixedly connected, the electric box assembly is arranged at the outermost side of the pressing mechanism, and the material pushing servo assembly is fixedly installed on one side of the electric box assembly. Here, the pressing mechanism is composed of a servo motor and a reducer assembly, a synchronous wheel A, a synchronous wheel B, an HGH bearing and a pressing assembly, a material unwinding frame assembly, a strapping machine assembly, a gantry frame material stop assembly, and other components. The servo motor and the reducer assembly ensure the efficiency and stability of the pressing operation. The transmission connection between synchronous wheel A and synchronous wheel B, as well as the transmission connection between HGH bearing and pressing assembly, makes the pressing process more accurate and reliable. The overall design improves the stable positioning of materials before bundling, reduces the possibility of material sliding and shifting, and improves the stability of the production process.
[0008] Preferably, the pusher rack mechanism includes an electric cylinder, a reducer, a servo motor, a pusher plate, and a connecting rod. The electric cylinder is fixedly connected to the reducer, the output end of the servo motor is fixedly connected to the reducer, a pusher plate is fixedly mounted on the surface of the reducer, and the pusher plate and the servo motor are fixedly connected via a connecting rod. Here, the pusher rack mechanism includes an electric cylinder, a reducer, a servo motor, a pusher plate, and a connecting rod. The fixed connection between the electric cylinder and the reducer, and the fixed connection between the output end of the servo motor and the reducer ensure the efficiency and accuracy of the pushing process. The pusher plate fixedly mounted on the surface of the reducer is fixedly connected to the servo motor via a connecting rod, which further enhances the stability of the pushing process. This design simplifies the pushing process, reduces the complexity and error of manual operation, and improves overall production efficiency.
[0009] Preferably, the unloading rack mechanism is arranged on the top of the strapping machine mechanism, and the unloading rack mechanism is arranged between the feeding rack mechanisms. Here, the unloading rack mechanism is arranged on the top of the strapping machine mechanism, so that the overall equipment is more compact and the space utilization rate is higher. Such a layout design not only optimizes the material transmission path and reduces the pauses during the transmission process, but also effectively improves the coordination and efficiency of the entire production line, which helps to achieve more efficient automated production.
[0010] Preferably, the feeder mechanism is arranged between the unloading mechanism and the pushing mechanism. Here, the feeder mechanism is arranged between the unloading mechanism and the pushing mechanism, which optimizes the connection between the processes and ensures the continuity and stability of material transportation. By reducing the interval and transmission time between the processes, the overall design improves the smoothness and efficiency of the production process and reduces the pause and waiting time that may occur in the production process.
[0011] Preferably, the material pressing mechanism is connected to the material pushing rack mechanism. Here, the connection design between the material pressing mechanism and the material pushing rack mechanism enhances the integration and coordination of the equipment and ensures the smooth flow of materials in each process. This connection design not only improves the overall working efficiency of the equipment, but also enhances the stability of the production line, which helps to achieve efficient automated production.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] In the utility model, the feeding, handling, lifting, bundling and forming all-in-one machine realizes efficient automatic operation by integrating the unloading rack mechanism, the bundling machine mechanism, the feeding rack mechanism, the pressing mechanism and the pushing rack mechanism. The design of the unloading rack mechanism effectively controls the transmission and positioning of the material belt, the bundling machine mechanism ensures the stability and accuracy of the bundling process, the feeding rack mechanism provides reliable feeding capacity, the pressing mechanism enhances the uniformity and stability of the pressing, and the pushing rack mechanism further improves the pushing efficiency of the material. The integrated design of the overall system reduces manual intervention, improves production efficiency, ensures the consistency of product quality, further improves production efficiency and operational convenience, and reduces operating costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a food material feeding, lifting, bundling and forming integrated machine;
[0015] Figure 2 This is a partial structural diagram of an integrated material placing rack mechanism of a material conveying, lifting, bundling and forming all-in-one machine proposed in the utility model;
[0016] Figure 3 This is a partial structural diagram of a feeding frame mechanism of a feeding, lifting, bundling and forming all-in-one machine proposed in the utility model;
[0017] Figure 4 This is a partial structural diagram of a strapping machine mechanism of a food material feeding, lifting, strapping and forming all-in-one machine proposed in the utility model;
[0018] Figure 5 This is a partial schematic diagram of a feeding frame mechanism of a feeding material lifting and bundling forming all-in-one machine proposed by the utility model;
[0019] Figure 6 The utility model provides a side view structural schematic diagram of a food material feeding, lifting, bundling and forming integrated machine;
[0020] Figure 7 This is a partial structural diagram of a synchronous wheel A and a synchronous wheel B of a food material feeding, lifting, bundling and forming integrated machine proposed in the utility model;
[0021] Figure 8 The utility model proposes a schematic diagram of the partial structure of the synchronous wheel and the pressing material assembly, the HGH bearing and the pressing material assembly of the feeding material lifting and bundling forming all-in-one machine;
[0022] Fig. 9 The utility model proposes a partial structural diagram of an integrated material placing rack mechanism, a material feeding rack mechanism, a material pressing mechanism and a material pushing rack mechanism of a material feeding, lifting, bundling and forming all-in-one machine;
[0023] Fig.10 The utility model proposes a food material feeding lifting and bundling forming integrated machine Fig. 9 The side view of the structure;
[0024] Fig.11 The utility model proposes a food material feeding lifting and bundling forming integrated machine Fig.10 The side view of the structure;
[0025] Fig.12 This is a partial structural diagram of a material pushing rack mechanism of a material feeding, lifting, bundling and forming all-in-one machine proposed in the utility model;
[0026] Fig.13 The utility model proposes a food material feeding lifting and bundling forming integrated machine Fig.12 The side view of the structure;
[0027] Fig.14 The utility model proposes a food material feeding lifting and bundling forming integrated machine Fig.13 The side view of the structure;
[0028] Fig.15 The utility model proposes a food material feeding lifting and bundling forming integrated machine Figure 1 Enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Gear motor A; 2. CFC bearing; 3. PE end belt; 4. Roller feed rod assembly; 5. SDA cylinder; 6. Servo motor; 7. Spherical bearing; 8. Fan A; 9. Bearing and rubber roller; 11. Upper rubber roller; 12. Lower rubber roller; 13. Roller assembly; 14. Gear motor B; 15. Synchronous wheel D; 16. Fan B; 17. Coaxial left and right reversing sprocket structure; 18. Rodless cylinder; 19. Strapping movement; 20. V-shaped structural parts; 21. MXS slide cylinder; 22. TN cylinder; 23. Camera; 24. Synchronous wheel C; 27. Blade cylinder assembly; 29. Pushing structural parts; 30. SCS ball bearing; 31 , rodless push cylinder and curved blade type structural parts; 32, optical axis rope feeding structural parts; 34, roller and spherical bearing structural parts; 35, roller and block structural parts; 36, SCJ cylinder with guide rod structural parts; 37, guide rod structural parts; 39, pressing plate; 40, servo motor and reducer assembly; 41, synchronous wheel A; 42, synchronous wheel B; 43, synchronous wheel and pressing material assembly; 44, HGH bearing and pressing material assembly; 45, unloading rack assembly; 46, strapping machine assembly; 47, gantry frame material stop assembly; 48, feeding rack assembly; 49, electric box assembly; 50, push servo assembly; 51, electric cylinder; 52, reducer; 54, push plate; 55, connecting rod. DETAILED DESCRIPTION
[0031] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0033] Embodiment 1
[0034] See also Figure 1-15The utility model provides a technical solution: a feeding material lifting and bundling forming integrated machine, including a feeding rack mechanism, a bundling machine mechanism, a feeding rack mechanism, a pressing mechanism, and a pushing rack mechanism. The feeding rack mechanism includes a gear motor A1, a CFC bearing 2, a PE end belt 3, a roller feeding rod assembly 4, an SDA cylinder 5, a servo motor 6, a joint bearing 7, a fan A8, a bearing and a rubber roller 9, a CFC bearing 2, an upper rubber roller 11, a lower rubber roller 12, a roller assembly 13, a gear motor, a synchronous wheel, a fan B16, and a coaxial left and right reversing sprocket structure 17. The gear motor A1 is connected to the PE end belt 3 through a belt drive, and the CFC bearing 2 is rotatably connected to the PE end belt 3. DA cylinder 5 is arranged at the bottom end of roller feeding rod assembly 4, joint bearing 7 is rotatably connected to one side of servo motor 6A, bearing and rubber roller 9 are rotatably connected to CFC bearing 2, rubber roller upper 11 and rubber roller lower 12 are fixedly connected to roller assembly 13, synchronous wheel D15 is fixedly installed at the output end of gear motor B14, fan B16 is fixedly installed at the side of roller assembly 13, coaxial left and right reverse sprocket structure 17 is fixedly installed at the output end of servo motor 6A, and the unloading rack mechanism realizes efficient material transmission and precise positioning by integrating gear motor A1, CFC bearing 2, PE end belt 3, roller feeding rod assembly 4, SDA cylinder 5, servo motor 6 and other components. Gear motor A1 is connected to PE end belt 3 through belt drive to ensure stable movement of materials. The rotatable connection between CFC bearing 2 and PE end belt 3 further improves the smoothness of transmission. SDA cylinder 5 is located at the bottom end of roller feeding rod assembly 4, providing reliable pneumatic control. The overall design reduces the frequency of manual operation, improves production efficiency, and effectively reduces the errors caused by manual operation. The strapping machine mechanism includes a rodless cylinder 18, a strapping machine movement 19, a V-shaped structure 20, an MXS slide cylinder 21, a TN cylinder 22, a camera 23, a synchronous wheel C24, a servo motor 6, an SDA cylinder 5, a blade cylinder assembly 27, an MXS slide cylinder 21, and a pusher structure 29. The strapping machine movement 19 is fixedly mounted on the side of the V-shaped structure 20, the MXS slide cylinder 21 is fixedly mounted on the surface of the V-shaped structure 20, and the TN cylinder 22 is fixedly mounted on the side of the V-shaped structure 20. The camera 23 is fixedly mounted on the lower surface of the rodless cylinder 18, the synchronous wheel C24 is rotatably connected on the surface of the V-shaped structure 20, the servo motor 6B is fixedly mounted on one side of the strapping movement 19, the SDA cylinder 5 is fixedly mounted on the surface of the pushing structure 29, the blade cylinder assembly 27 and the MXS slide cylinder 21 are respectively mounted on both sides of the V-shaped structure 20. The strapping machine mechanism adopts components such as the rodless cylinder 18, the strapping movement 19, the V-shaped structure 20, the MXS slide cylinder 21, the TN cylinder 22, the camera 23, the synchronous wheel C24, the servo motor 6, and the SDA cylinder 5 to achieve efficient strapping of materials.The rodless cylinder 18 ensures the stability of the strapping process, and the introduction of the camera 23 improves the monitoring accuracy of the process and ensures the accuracy of each strapping step. The design of the V-shaped structure 20 makes the strapping machine 19 and other cylinder components more compact and coordinated, which helps to improve the overall work efficiency and strapping quality. The feeder mechanism includes SCS ball bearings 30, rodless push cylinders and scimitar-shaped structures 31, optical axis rope feeding structures 32, rodless cylinders 18, rollers and spherical bearings 7 structures, rollers and block structures 35, SCJ cylinders with guide rod structures 36, guide rod structures 37, SDA cylinders 5, and pressure plates 39. The SCS ball bearings 30 and the optical axis rope feeding structures 32 are connected by a rotating shaft. Then, the rodless push cylinder and the scimitar-shaped structure 31 are fixedly installed at the bottom end of the rodless cylinder 18, the roller and the spherical bearing 7 structure are arranged on one side of the rodless cylinder 18, the roller and the block structure 35, the SCJ cylinder with guide rod structure 36 and the guide rod structure 37 are fixedly connected in sequence, and the SDA cylinder 5 and the pressure plate 39 are fixedly connected. By integrating the SCS ball bearing 30, the rodless push cylinder and the scimitar-shaped structure 31, the optical axis rope feeding structure 32, the rodless cylinder 18 and other components, the feeding rack mechanism realizes the smooth transportation and precise control of the material. The rotational connection between the SCS ball bearing 30 and the optical axis rope feeding structure 32 makes the material transportation smoother. The combination of the rodless push cylinder and the scimitar-shaped structure ensures the stability and accuracy of the pushing. The overall design reduces the damage caused by unstable material transportation and significantly improves the work efficiency of the production line. The pressing mechanism includes a servo motor 6 and a reducer 52 assembly, a synchronous wheel A41, a synchronous wheel B42, a synchronous wheel and a pressing assembly 43, an HGH bearing and a pressing assembly 44, a material unloading rack assembly 45, a strapping machine assembly 46, a gantry frame material blocking assembly 47, a material feeding rack assembly 48, an electric box assembly 49, and a material pushing servo assembly 50. The material unloading rack assembly 45 and the strapping machine assembly 46 are fixedly connected, and the synchronous wheel A41 and the synchronous wheel B4 2 transmission connection, transmission connection between HGH bearing and pressing assembly 44 and synchronous wheel and pressing assembly 43, fixed connection between gantry frame blocking assembly 47 and feeding rack assembly 48, electric box assembly 49 is arranged at the outermost side of the pressing mechanism, and pushing servo assembly 50 is fixedly installed on one side of electric box assembly 49. The pressing mechanism is composed of servo motor 6 and reducer 52 assembly, synchronous wheel A41, synchronous wheel B42, HGH bearing and pressing assembly 44, unwinding rack assembly 45, strapping machine assembly 46, gantry frame blocking assembly 47 and other components. The assembly of servo motor 6 and reducer 52 ensures the high efficiency and stability of the pressing operation. The transmission connection between synchronous wheel A41 and synchronous wheel B42, and the transmission connection between HGH bearing and pressing assembly 44 make the pressing process more accurate and reliable.The overall design improves the stable positioning of materials before bundling, reduces the possibility of material sliding and shifting, and improves the stability of the production process. The pusher mechanism includes an electric cylinder 51, a reducer 52, a servo motor 6, a pusher plate 54, and a connecting rod 55. The electric cylinder 51 is fixedly connected to the reducer 52, the output end of the servo motor 6 is fixedly connected to the reducer 52, a pusher plate 54 is fixedly installed on the surface of the reducer 52, and the pusher plate 54 is fixedly connected to the servo motor 6 through a connecting rod 55. The pusher mechanism includes an electric cylinder 51, a reducer 52, a servo motor 6, a pusher plate 54, and a connecting rod 55. The fixed connection between the electric cylinder 51 and the reducer 52, and the fixed connection between the output end of the servo motor 6 and the reducer 52, ensure the efficiency and accuracy of the pushing process. The pusher plate 54 fixedly installed on the surface of the reducer 52 is fixedly connected to the servo motor 6 through the connecting rod 55, which further enhances the stability of the pushing process. This design simplifies the pushing process, reduces the complexity and error of manual operation, and improves the overall production efficiency. The unloading rack mechanism is set on the top of the strapping machine mechanism, and the unloading rack mechanism is set between the feeding rack mechanism. The unloading rack mechanism is set on the top of the strapping machine mechanism, making the overall equipment more compact and the space utilization rate higher. Such a layout design not only optimizes the material transmission path and reduces the pauses during the transmission process, but also effectively improves the coordination and efficiency of the entire production line, which helps to achieve more efficient automated production. The feeding rack mechanism is set between the unloading rack mechanism and the pushing rack mechanism, and the feeding rack mechanism is set between the unloading rack mechanism and the pushing rack mechanism, which optimizes the connection between the various processes and ensures the continuity and stability of material transportation. By reducing the intervals and transmission time between the various processes, the overall design improves the smoothness and efficiency of the production process, reduces the pauses and waiting time that may occur in the production process, and the pressing mechanism is connected to the pushing rack mechanism. The connection design of the pressing mechanism and the pushing rack mechanism enhances the integration and coordination of the equipment and ensures the smooth flow of materials in each process. This connectivity design not only improves the overall working efficiency of the equipment, but also enhances the stability of the production line, helping to achieve efficient automated production.
[0035] Working principle: The feeding, lifting and bundling forming machine realizes efficient and automatic operation through multiple integrated mechanisms. The unwinding rack mechanism uses the gear motor A1 to drive the PE end belt 3 through the belt drive, so that it can be smoothly conveyed with the assistance of the CFC bearing 2. At the same time, the SDA cylinder 5 ensures the stable pneumatic control of the roller feeding rod assembly 4. The servo motor 6 combines with the coaxial left and right reversing sprocket structure 17 to achieve precise rotation and positioning, and the fan A8 and fan B16 provide heat dissipation guarantee. The strapping machine mechanism delivers the material to the strapping machine core 19 through the rodless cylinder 18, the camera 23 monitors the entire strapping process, the MXS slide cylinder 21 and the TN cylinder 22 work in coordination to ensure the accuracy and stability of the strapping, and realize automatic strapping through the synchronous wheel C24 and the servo motor 6. The feeding rack mechanism uses the SCS ball bearing 30 and the rodless push cylinder with the scimitar-type structural parts to ensure the smooth conveying and precise control of the material, and avoid damage caused by unstable conveying. The pressing mechanism is assembled through the servo motor 6 and the reducer 52, the synchronous wheels A41 and B are connected by transmission, and the HGH bearing is combined with the pressing assembly 44 to ensure the stable positioning of the material before bundling and reduce the risk of sliding and shifting. The push rack mechanism is driven by the electric cylinder 51, the reducer 52 and the servo motor 6, and the push plate 54 and the connecting rod 55 are used to achieve efficient material pushing, simplify the operation and improve the overall production efficiency. Through the coordination of these mechanisms, the all-in-one machine effectively improves the automation level and work efficiency of the production line, reduces manual intervention, improves the consistency of product quality, and significantly reduces the operating cost.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A feeding, lifting, bundling and forming all-in-one machine, comprising a material placing rack mechanism, a bundling machine mechanism, a feeding rack mechanism, a material pressing mechanism and a material pushing rack mechanism, characterized in that: The unloading rack mechanism comprises a gear motor A (1), a CFC bearing (2), a PE end belt (3), a roller feeding rod assembly (4), an SDA cylinder (5), a servo motor, a spherical bearing (7), a fan A (8), a bearing and a rubber roller (9), a CFC bearing (2), an upper rubber roller (11), a lower rubber roller (12), a roller assembly (13), a gear motor, a synchronous wheel, a fan B (16), and a coaxial left-right reversing sprocket structure (17). The gear motor A (1) is connected to the PE end belt (3) through a belt drive, and the CFC bearing (2) is rotatably connected to the PE end belt (3). The SDA cylinder (5) is arranged at the bottom end of the roller feeding rod assembly (4), the joint bearing (7) is rotatably connected to one side of the servo motor A (6), the bearing and the rubber roller (9) are rotatably connected to the CFC bearing (2), the rubber roller upper (11) and the rubber roller lower (12) are fixedly connected to the roller assembly (13), the synchronous wheel D (15) is fixedly installed on the output end of the gear motor B (14), the fan B (16) is fixedly installed on the side of the roller assembly (13), and the coaxial left and right reversing sprocket structure (17) is fixedly installed on the output end of the servo motor A (6).
2. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The strapping machine mechanism comprises a rodless cylinder (18), a strapping machine core (19), a V-shaped structural member (20), an MXS slide cylinder (21), a TN cylinder (22), a camera (23), a synchronous wheel C (24), a servo motor, an SDA cylinder (5), a blade cylinder assembly (27), an MXS slide cylinder (21), and a material pushing structural member (29). The strapping machine core (19) is fixedly mounted on the side of the V-shaped structural member (20), and the MXS slide cylinder (21) is fixedly mounted on the surface of the V-shaped structural member (20). The TN cylinder (22) is fixedly mounted on the side of the V-shaped structural member (20), the camera (23) is fixedly mounted on the lower surface of the rodless cylinder (18), the synchronous wheel C (24) is rotatably connected to the surface of the V-shaped structural member (20), the servo motor B is fixedly mounted on one side of the strapping machine core (19), the SDA cylinder (5) is fixedly mounted on the surface of the pusher structural member (29), and the blade cylinder assembly (27) and the MXS slide cylinder (21) are respectively mounted on both sides of the V-shaped structural member (20).
3. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The feeding rack mechanism comprises an SCS ball bearing (30), a rodless pushing cylinder and a scimitar-shaped structure (31), an optical axis rope feeding structure (32), a rodless cylinder (18), a roller and a spherical bearing (7) structure, a roller and a block structure (35), an SCJ cylinder with a guide rod structure (36), a guide rod structure (37), an SDA cylinder (5), and a pressure plate (39). The SCS ball bearing (30) and the optical axis rope feeding structure (32) are rotatably connected, the rodless pushing cylinder and the scimitar-shaped structure (31) are fixedly mounted on the bottom end of the rodless cylinder (18), the roller and the spherical bearing (7) structure are arranged on one side of the rodless cylinder (18), the roller and the block structure (35), the SCJ cylinder with a guide rod structure (36) and the guide rod structure (37) are fixedly connected in sequence, and the SDA cylinder (5) and the pressure plate (39) are fixedly connected.
4. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The material pressing mechanism comprises a servo motor and a reducer (52) assembly (40), a synchronous wheel A (41), a synchronous wheel B (42), a synchronous wheel and a material pressing assembly (43), an HGH bearing and a material pressing assembly (44), a material unwinding frame assembly (45), a strapping machine assembly (46), a gantry frame material blocking assembly (47), a material feeding frame assembly (48), an electric box assembly (49), and a material pushing servo assembly (50). The material unwinding frame assembly (45) and the strapping machine assembly (46) are fixedly connected, the synchronous wheel A (41) and the synchronous wheel B (42) are transmission-connected, the HGH bearing and the material pressing assembly (44) and the synchronous wheel and the material pressing assembly (43) are transmission-connected, the gantry frame material blocking assembly (47) and the material feeding frame assembly (48) are fixedly connected, the electric box assembly (49) is arranged at the outermost side of the material pressing mechanism, and the material pushing servo assembly (50) is fixedly mounted on one side of the electric box assembly (49).
5. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The pusher rack mechanism comprises an electric cylinder (51), a reducer (52), a servo motor, a pusher plate (54), and a connecting rod (55); the electric cylinder (51) and the reducer (52) are fixedly connected; the output end of the servo motor and the reducer (52) are fixedly connected; a pusher plate (54) is fixedly mounted on the surface of the reducer (52); and the pusher plate (54) and the servo motor are fixedly connected via a connecting rod (55).
6. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The material unwinding rack mechanism is arranged on the top of the strapping machine mechanism, and the material unwinding rack mechanism is arranged between the material feeding rack mechanisms.
7. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The feeding rack mechanism is arranged between the placing rack mechanism and the pushing rack mechanism.
8. The material feeding, lifting, bundling and forming all-in-one machine according to claim 1, characterized in that: The material pressing mechanism is communicated with the material pushing frame mechanism.
Citation Information
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