Battery pack boxing device
By designing a battery pack into the box device including conveying, transporting, carrying and pushing mechanisms, the problem of low battery pack movement efficiency in the prior art is solved, efficient automatic packing is achieved, and packing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421904901.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing battery packing device has low battery packing efficiency due to the low battery pack movement efficiency in the design of the propulsion mechanism, which leads to low packing efficiency.
A battery packing device including a conveying mechanism, a load transfer mechanism, a load bearing mechanism and a material pushing mechanism is designed. The battery pack is transported to the feeding station and pushed to the feeding position through the conveying mechanism. The load transfer mechanism drives the load bearing mechanism to move in the horizontal direction and lifts the battery pack to escape from the conveying mechanism. The material pushing mechanism then pushes the battery pack into the box.
It realizes automatic packing of battery packs, improves packing efficiency, reduces manpower demand, reduces the probability of collision between the battery pack and the device, and meets the fast-paced packing requirements.
Smart Images

Figure CN222892242U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery production equipment, and in particular to a battery pack boxing device. Background Art
[0002] In order to facilitate the transportation and centralized management of energy storage battery packs, the battery packs are stacked in containers or energy storage cabinets. The battery packs are usually loaded into the container by a loading device. The existing loading device generally first moves the propulsion mechanism carrying the battery pack to the empty space of the container through a transfer mechanism, and then the propulsion mechanism pushes the battery pack in the tooling into the empty space in the container.
[0003] The existing propulsion mechanism includes a carrying mechanism and a pushing assembly. The battery pack is loaded into the carrying mechanism in two ways: an external assembly pushes the battery pack into the carrying mechanism, or the pushing assembly of the propulsion mechanism pulls the battery pack into the carrying mechanism. Since the battery pack is heavy and easily bumped, the above methods can only push or pull the battery pack slowly, resulting in low efficiency in moving the battery pack. Utility Model Content
[0004] The purpose of the present application is to provide a battery pack box-entering device to solve the problem of low battery pack movement efficiency in existing battery pack box-entering devices.
[0005] To achieve this goal, this application adopts the following technical solutions:
[0006] The present application proposes a battery pack boxing device, which includes a conveying mechanism, a transfer mechanism, a bearing mechanism and a pushing mechanism, wherein:
[0007] A loading station is provided on the conveying path of the conveying mechanism, and the conveying mechanism is configured to convey the battery pack to the loading station and lift the battery pack at the loading station to a material taking position, so that both sides of the battery pack in the length direction are suspended;
[0008] The driving end of the transfer mechanism is connected to the carrying mechanism, which includes two carrying members arranged in parallel and spaced apart. The transfer mechanism is configured to drive the carrying mechanism so that the first end of the carrying mechanism moves horizontally toward the battery pack at the material-retrieving position, so that the two carrying members are respectively located below the two side edges of the suspended length direction of the battery pack;
[0009] The transfer mechanism is also configured to lift the carrying mechanism and respectively carry two sides of the battery pack in the length direction through two carrying members, so that the battery pack can be separated from the conveying mechanism;
[0010] The transfer mechanism is also configured to drive the carrying mechanism and the battery pack to a position facing the outside of the empty space in the box. The pushing mechanism is arranged on the second end of the carrying mechanism, and the pushing mechanism is configured to push the battery pack in the carrying mechanism into the empty space in the box.
[0011] The battery pack boxing device proposed in the present application realizes automatic loading of battery packs into containers or energy storage cabinets through the cooperation of the conveying mechanism, the transfer mechanism, the bearing mechanism and the pushing mechanism, which has high loading efficiency and saves manpower. At the same time, through the cooperation of the transfer mechanism and the bearing mechanism, the battery packs to be put into the box are picked up by the sleeve method, which not only simplifies the overall structure of the battery pack boxing device; and in the process of the bearing mechanism sleeve the battery pack to be put into the box, the bearing mechanism can quickly move to sleeve the battery pack, and the battery pack does not need to be moved, which greatly reduces the probability of collision between the battery pack and the bearing mechanism, improves the efficiency of picking up the battery pack, and meets the fast-beat packing requirements.
[0012] Optionally, the supporting mechanism also includes a support plate, both ends of which are respectively fixed to a second end of a supporting member in the length direction, and a first limiting member is arranged on the support plate, the first limiting member is configured to prevent the battery pack from detaching from the supporting mechanism from the second end of the supporting member, and the distance from the first limiting member to the first end of the supporting member is not less than the length of the battery pack.
[0013] By providing a support plate and a first limiting member on the support plate, the battery pack is limited at the second end of the supporting mechanism, thereby preventing the battery pack from detaching from the second end of the supporting mechanism and improving the safety of the battery pack in the box.
[0014] Optionally, the first ends of the two carriers are respectively provided with a second limit member and a cylinder; the cylinder is configured to drive the second limit member to lift in a vertical direction to limit the battery pack from detaching from the first end of the carrier from the carrying mechanism; the cylinder is also configured to drive the second limit member to descend in a vertical direction to avoid the movement path of the battery pack passing through the first end of the carrier.
[0015] Through the cooperation of the second limiting member and the cylinder, the battery pack is limited at the first end of the supporting mechanism after the supporting mechanism takes the battery pack, thereby preventing the battery pack from detaching from the first end of the supporting mechanism and further improving the safety of the battery pack entering the box.
[0016] Optionally, the carrying mechanism further comprises a top frame and two side frames, wherein:
[0017] The top frame is installed at the driving end of the transfer mechanism, the two side frames are fixed on the opposite sides of the length direction of the top frame and extend downward, the two bearing members are fixed on the inner sides of the bottom ends of the two side frames, and the top frame, the two side frames and the two bearing members are fixedly connected to form a cavity for accommodating the battery pack.
[0018] By fixedly connecting a top frame, two side frames and two bearing members to form a cavity for accommodating a battery pack, a bearing mechanism with a simple structure, light weight and low cost is provided.
[0019] Optionally, the pushing mechanism comprises a first driving member, two sliding seats and two pushing members, wherein:
[0020] The first driving member is fixedly mounted on the top frame, two sliding seats are slidably mounted on the top frame along the length direction of the top frame, and two pushers are respectively mounted on the two sliding seats;
[0021] The first driving member is transmission-connected with the two sliding seats, and is configured to drive the two sliding seats to move synchronously along the length direction of the top frame, and to push the ends of the battery pack in the supporting mechanism through the two pushing members to push the battery pack out.
[0022] By installing a pushing member on each of the two sliding seats, the first driving member drives the two sliding seats to move along the length direction of the top frame, thereby pushing the battery pack out from the supporting mechanism, providing a pushing mechanism with a simple structure, easy implementation, low cost and smooth pushing.
[0023] Optionally, a positioning piece is provided on each side of the head of the battery pack, and the pushing mechanism further includes two sets of pulling components, wherein:
[0024] Two sets of material pulling components are respectively installed on two sliding seats, and the two sets of material pulling components correspond to the two positioning pieces of the battery pack one by one, and the two sets of material pulling components can buckle the two positioning pieces respectively;
[0025] The first driving member is further configured to drive the two sliding seats to pull the battery pack back into the carrying mechanism through the two sets of pulling components;
[0026] The two pushers correspond to the two positioning members one by one, and the pushers are configured to abut against the corresponding positioning members on both sides of the head of the battery pack to push the battery pack out of the supporting mechanism.
[0027] By providing two sets of pulling assemblies, when the battery pack is pushed out of the carrying mechanism, when the battery pack is stuck in the carrying mechanism, the two sets of pulling assemblies pull the battery pack back to correct the position of the battery pack, and then the pushing mechanism pushes the battery pack out of the carrying mechanism again, thereby improving the efficiency of battery pack entry.
[0028] Optionally, the material pulling assembly includes a second driving member and a material pulling member, each of the material pulling members is hinged to a corresponding sliding seat, and a first end of the material pulling member can buckle a positioning member corresponding to the head of the battery pack;
[0029] The fixed end of the second driving member is installed on the corresponding sliding seat, the driving end of the second driving member is connected to the second end of the pulling member, and the second driving member is configured to drive the pulling member to rotate so that the first end of the pulling member is always buckled on the corresponding positioning member.
[0030] Through the cooperation between the second driving member and the material pulling member, the first end of the material pulling member is always buckled on the corresponding positioning member to ensure the stability and reliability of the material pulling.
[0031] Optionally, a first detection member is installed at the end of the pushing member that pushes the battery pack, and the first detection member is configured to detect the reaction force of the battery pack on the pushing member when the pushing member pushes the battery pack.
[0032] By installing a first detection member at the end of the pushing member, automatic detection of the thrust applied by the pushing member to the battery pack is achieved. If the thrust is greater than a preset range, it is determined that the battery pack is stuck in the supporting mechanism, and the pushing member is controlled to stop pushing the battery pack to avoid damage to the battery pack.
[0033] Optionally, a second detection member is provided at one end of the supporting mechanism facing the box body, and the second detection member is configured to detect whether the supporting mechanism is aligned with the empty space of the box body.
[0034] By providing the second detection member, automatic detection of whether the bearing mechanism and the empty space of the box body are aligned is achieved.
[0035] Optionally, the conveying mechanism includes a lifting assembly arranged at the loading station, the lifting assembly includes a third driving member and a support member, the driving end of the third driving member is connected to the support member, and the third driving member is configured to drive the support member to rise and fall, so as to lift the battery pack to be boxed at the loading station away from the conveying surface of the conveying mechanism and rise to the material picking position through the support member, so that two opposite sides of the battery pack are suspended in the air.
[0036] By arranging a third driving member and a supporting member at the loading station and cooperating with the third driving member and the supporting member, the battery pack to be loaded into the box at the loading station can be automatically lifted to the material taking position, so that the two opposite sides of the battery pack are suspended in the air, which is convenient for the supporting mechanism to take the battery pack at the material taking position, thereby improving the efficiency of battery pack loading.
[0037] Optionally, the conveying mechanism includes a first conveying line, a reversing assembly and a second conveying line, wherein:
[0038] The first conveyor line is configured to receive the processed battery packs and convey the battery packs to the switching assembly;
[0039] The reversing assembly is connected to the first conveying line, and is configured to receive the battery pack conveyed by the first conveying line, rotate the received battery pack by a preset angle, and then convey it to the second conveying line;
[0040] A loading station is arranged on the conveying path of the second conveyor line, and the second conveyor line is configured to receive the switched battery pack conveyed by the switching assembly and convey the received battery pack to the loading station.
[0041] Through the cooperation of the first conveyor line, the reversing assembly and the second conveyor line, the processed battery pack is automatically reversed and then conveyed to the loading station, providing a conveying mechanism that can meet the application scenarios of battery pack reversal. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of the three-dimensional structure of the battery pack box-entering device proposed in an embodiment of the present application;
[0043] Figure 2 It is a schematic diagram of the three-dimensional structure of the carrying mechanism of the battery pack boxing device proposed in the embodiment of the present application for taking out the battery pack;
[0044] Figure 3 It is a schematic diagram of the three-dimensional structure of the pushing mechanism of the battery pack box-entering device proposed in the embodiment of the present application;
[0045] Figure 4 It is a schematic diagram of the three-dimensional structure of the supporting mechanism of the battery pack box-entering device proposed in the embodiment of the present application.
[0046] Figures 1 to 4 The following reference numerals are included:
[0047] Conveying mechanism 10: lifting assembly 11, third driving member 110, supporting member 111, first conveying line 12, reversing assembly 13, second conveying line 14, first conveying part 140, second conveying part 141;
[0048] Transfer mechanism 20;
[0049] The bearing mechanism 30 includes a bearing member 31, a support plate 32, a first limiting member 33, a limiting block 330, a second limiting member 34, a cylinder 35, a top frame 36, a connecting portion 360, a side frame 37, and a second detecting member 38;
[0050] The material pushing mechanism 40 includes a first driving member 41, a motor 410, a rotating shaft 411, a driving sprocket 412, a driven sprocket 413, a transmission chain 414, a sliding seat 42, a material pushing member 43, a first detecting member 430, a connecting plate 44, a material pulling assembly 45, a second driving member 450, and a material pulling member 451;
[0051] Battery pack 50. DETAILED DESCRIPTION
[0052] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0053] In order to facilitate the transportation and centralized management of energy storage battery packs, the battery packs are stacked in containers or energy storage cabinets. The battery packs are usually loaded into the container by a loading device. The existing loading device generally first moves the propulsion mechanism carrying the battery pack to the empty space of the container through a transfer mechanism, and then the propulsion mechanism pushes the battery pack in the tooling into the empty space in the container.
[0054] The existing propulsion mechanism includes a carrying mechanism and a pushing assembly. The battery pack is loaded into the carrying mechanism in two ways: an external assembly pushes the battery pack into the carrying mechanism, or the pushing assembly of the propulsion mechanism pulls the battery pack into the carrying mechanism. Since the battery pack is heavy and easily bumped, the above methods can only push or pull the battery pack slowly, resulting in low efficiency in moving the battery pack.
[0055] Therefore, this application proposes a battery pack boxing device, please refer to Figure 1 As shown, a battery pack boxing device proposed in an embodiment of the present application includes a conveying mechanism 10, a transfer mechanism 20, a bearing mechanism 30 and a pushing mechanism 40. A loading station is arranged on the conveying path of the conveying mechanism 20. The conveying mechanism 20 is configured to convey the battery pack 50 to the loading station and lift the battery pack 50 at the loading station to a material taking position, so that both sides of the battery pack 50 in the length direction are suspended; the driving end of the transfer mechanism 20 is connected to the bearing mechanism 30, and the bearing mechanism 30 includes two bearing members 31 arranged in parallel and spaced apart. The transfer mechanism 20 is configured to drive the bearing mechanism 30 so that the first end of the bearing mechanism 30 is lifted along the water The transfer mechanism 20 moves in a horizontal direction toward the battery pack 50 at the material picking position, so that the two supporting members 31 are respectively located below the two side edges in the length direction of the suspended battery pack 50; the transfer mechanism 20 is also configured to lift the supporting mechanism 30 and respectively support the two side edges in the length direction of the battery pack 50 through the two supporting members 31, so that the battery pack 50 is separated from the conveying mechanism 10; the transfer mechanism 20 is also configured to drive the supporting mechanism 30 and the battery pack 50 to move to a position facing the outside of the empty space of the box, and the pushing mechanism 40 is arranged on the second end of the supporting mechanism 20, and the pushing mechanism 40 is configured to push the battery pack 50 in the supporting mechanism 30 into the empty space of the box.
[0056] It can be seen that the battery pack boxing device proposed in the present application realizes automatic loading of the battery pack 50 into the container or energy storage cabinet through the cooperation of the conveying mechanism 10, the transfer mechanism 20, the bearing mechanism 30 and the pushing mechanism 40, which has high loading efficiency and saves manpower. At the same time, through the cooperation of the transfer mechanism 20 and the bearing mechanism 30, the battery pack 50 to be put into the box is picked up by the sleeve method, which not only simplifies the overall structure of the battery pack boxing device; and in the process of the bearing mechanism 30 sleeves the battery pack 50 to be put into the box, the bearing mechanism 30 can quickly move to sleeve the battery pack 50, and the battery pack 50 does not need to move, which greatly reduces the probability of collision between the battery pack 50 and the bearing mechanism 30, and also improves the efficiency of picking up the battery pack 50, meeting the fast-beat packing requirements.
[0057] See also Figure 1 and Figure 4As shown, as an embodiment, the supporting mechanism 30 also includes a support plate 32, both ends of the support plate 32 are respectively fixed on the second end of a supporting member 31 in the length direction, and a first limiting member 33 is provided on the support plate 32. The first limiting member 33 is configured to prevent the battery pack 50 from detaching from the supporting mechanism 30 from the second end of the supporting member 31, and the distance from the first limiting member 33 to the first end of the supporting member 31 is not less than the length of the battery pack 50.
[0058] Specifically, the first limiting member 33 includes at least two limiting blocks 330 spaced apart from each other along the length direction of the supporting plate 32 .
[0059] It can be seen that by providing the support plate 32 and the first limiting member 33 on the support plate 32, the battery pack 50 is limited at the second end of the carrying mechanism 30, so as to prevent the battery pack 50 from being separated from the second end of the carrying mechanism 30, thereby improving the safety of the battery pack in the box. In addition, after the battery pack 50 enters the carrying mechanism 30, it will eventually abut against the two limiting blocks 330, ensuring that the position of the battery pack 50 in the carrying mechanism 30 is uniform each time. Photoelectric sensors can also be provided on both sides of the two limiting blocks 330 to determine that the battery pack 50 has entered the carrying mechanism 30, so as to facilitate the control module to accurately control the operation of each component.
[0060] As an embodiment, the first ends of the two supporting members 31 are respectively provided with a second limiting member 34 and a cylinder 35; the cylinder 35 is configured to drive the second limiting member 34 to rise in the vertical direction to limit the battery pack 50 from detaching from the supporting mechanism 30 from the first end of the supporting member 31; the cylinder 35 is also configured to drive the second limiting member 34 to descend in the vertical direction to avoid the movement path of the battery pack 50 passing through the first end of the supporting member 31.
[0061] Specifically, the second limiting member 34 is a cylindrical limiting pin, the fixed end of the cylinder 35 is mounted on the bearing member 31 , the driving end of the cylinder faces upward, and the limiting pin is vertically mounted on the driving end of the cylinder 35 .
[0062] It can be seen that, through the cooperation of the second limiting member 34 and the cylinder 35, the battery pack 50 is limited at the first end of the supporting mechanism 30 after the supporting mechanism 30 is put on the battery pack 50, so as to prevent the battery pack 50 from detaching from the first end of the supporting mechanism 30, thereby further improving the safety of the battery pack in the box.
[0063] As an embodiment, the supporting mechanism 30 also includes a top frame 36 and two side frames 37, wherein: the top frame 36 is installed at the driving end of the transfer mechanism 20, the two side frames 37 are respectively fixed on the opposite sides of the length direction of the top frame 36 and extend downward, and the two supporting members 31 are respectively fixed on the inner sides of the bottom ends of the two side frames 37. After the top frame 36, the two side frames 37 and the two supporting members 31 are fixedly connected, a cavity for accommodating the battery pack 50 is formed.
[0064] Specifically, a connecting portion 360 is provided at the center of the top frame 36 , and the supporting mechanism 30 is installed on the driving end of the transfer mechanism 20 through the connecting portion 360 . The transfer mechanism 20 can be a robot or a multi-axis linear module.
[0065] It can be seen that by fixedly connecting the top frame 36, the two side frames 37 and the two supporting members 31 to form a cavity for accommodating the battery pack 50, a supporting mechanism 30 with a simple structure, light weight and low cost is provided.
[0066] See also Figures 2 to 4 As shown, as an embodiment, the pushing mechanism 40 includes a first driving member 41, two sliding seats 42 and two pushing members 43. The first driving member 41 is fixedly mounted on the top frame 36, the two sliding seats 42 are slidably mounted on the top frame 36 along the length direction of the top frame 36, and the two pushing members 43 are respectively mounted on the two sliding seats 42; the first driving member 41 is transmission-connected with the two sliding seats 42, and the first driving member 41 is configured to drive the two sliding seats 42 to synchronously move along the length direction of the top frame 36, and push the end of the battery pack 50 in the supporting mechanism 30 through the two pushing members 43 to push the battery pack 50 out.
[0067] Specifically, a connecting plate 44 is fixedly arranged between the two sliding seats 42 to enable the two sliding seats 42 to move synchronously. The two sliding seats 42 are connected as one by the connecting plate 44, so that the synchronous movement of the two sliding seats 42 is achieved, and the stability of the structure is enhanced.
[0068] Specifically, the first driving member 41 includes a motor 410, a transmission assembly, a rotating shaft 411, two driving sprockets 412, two driven sprockets 413 and two transmission chains 414. The motor 410 is installed on the top frame 36, and the rotating shaft 411 is rotatably installed at the first end of the top frame 36 in the length direction. The motor 410 drives the rotating shaft 411 to rotate through the transmission assembly. The two driving sprockets 412 are respectively installed at both ends of the rotating shaft 411, and the two driven sprockets 413 are rotatably installed at the second end of the top frame 36 in the length direction. The two driven sprockets 413 correspond one by one to the two driving sprockets 412, and each transmission chain 414 is sleeved on a driving sprocket 412 and a driven sprocket 413 located on the same side, and the two sliding seats 42 are respectively connected to the two transmission chains 414.
[0069] Specifically, the transmission assembly adopts a transmission pair consisting of a chain and a sprocket.
[0070] It can be seen that by installing a pushing member 43 on each of the two sliding seats 42, the first driving member 41 drives the two sliding seats 42 to move along the length direction of the top frame 36, thereby realizing pushing the battery pack 50 out from the supporting mechanism 30, providing a pushing mechanism 40 with a simple structure, easy implementation, low cost, and smooth pushing.
[0071] As an embodiment, a positioning piece (not shown in the figure) is respectively provided on both sides of the head of the battery pack 50, and the pushing mechanism 40 also includes two sets of pulling components 45, wherein: the two sets of pulling components 45 are respectively installed on the two sliding seats 42, the two sets of pulling components 45 correspond one-to-one to the two positioning pieces of the battery pack 50, and the two sets of pulling components 45 can respectively buckle the two positioning pieces; the first driving member 41 is also configured to drive the two sliding seats 42 to pull the battery pack 50 back toward the supporting mechanism 30 through the two sets of pulling components 45; the two pushing members 43 correspond one-to-one to the two positioning pieces, and the pushing members 43 are configured to abut the corresponding positioning pieces on both sides of the head of the battery pack 50 to push the battery pack 50 in the supporting mechanism 30 out.
[0072] By providing two sets of pulling components 45, when the battery pack 50 is pushed out of the supporting mechanism 30, when the battery pack 50 is stuck in the supporting mechanism 30, the two sets of pulling components 45 pull the battery pack 50 back to correct the position of the battery pack 50, and then the pushing mechanism 40 pushes the battery pack 50 out of the supporting mechanism 30 again, thereby improving the efficiency of putting the battery pack 50 into the box.
[0073] As an embodiment, the pulling member 45 includes a second driving member 450 and a pulling member 451, each pulling member 451 is hinged on the corresponding sliding seat 42, and the first end of the pulling member 451 can buckle the positioning member corresponding to the head of the battery pack 50; the fixed end of the second driving member 450 is installed on the corresponding sliding seat 42, and the driving end of the second driving member 450 is connected to the second end of the pulling member 451, and the second driving member 450 is configured to drive the pulling member 451 to rotate so that the first end of the pulling member 451 is always buckled on the corresponding positioning member.
[0074] Specifically, the second driving member 450 is a cylinder, a positioning groove is provided on the positioning member, and the material pulling member 451 is buckled in the positioning groove.
[0075] Through the cooperation between the second driving member 450 and the material pulling member 451 , it is achieved that the first end of the material pulling member 451 is always buckled on the corresponding positioning member to ensure the stability and reliability of the material pulling.
[0076] As an implementation manner, a first detection member 430 is installed at the end of the pushing member 43 that pushes the battery pack 50 , and the first detection member 430 is configured to detect the reaction force of the battery pack 50 on the pushing member 43 when the pushing member 43 pushes the battery pack 50 .
[0077] Specifically, the first detection member 430 is a pressure sensor installed at the pushing end of the pushing member 43 .
[0078] By installing the first detection member 430 at the end of the pushing member 43, automatic detection of the thrust applied by the pushing member 43 to the battery pack 50 is achieved. If the thrust is greater than a preset range, it is determined that the battery pack 50 is stuck on the supporting mechanism 30, and the pushing member 43 is controlled to stop pushing the battery pack 50 to avoid damage to the battery pack 50.
[0079] See also Figure 1 , Figure 3 and Figure 4 As shown, as an embodiment, a second detection member 38 is provided at one end of the supporting mechanism 30 facing the box body, and the second detection member 38 is configured to detect whether the supporting mechanism 30 is aligned with the empty space of the box body.
[0080] Specifically, the second detection member 38 includes a camera installed at the second end of the top frame 36 in the length direction, and the camera is used to photograph the empty spaces of the box body, and determine whether the supporting mechanism 30 is aligned with the empty spaces of the box body through image recognition. If the battery pack is not aligned with the empty spaces of the box body, the transfer mechanism 20 is controlled to drive the supporting mechanism 30 to rotate a preset angle so that the supporting mechanism 30 is aligned with the corresponding empty spaces of the box body.
[0081] By providing the second detection member 38, it is possible to automatically detect whether the supporting mechanism 30 is aligned with the empty space of the box body.
[0082] See also Figure 1 As shown, as an embodiment, the conveying mechanism 10 includes a lifting assembly 11 arranged at the loading station, the lifting assembly 11 includes a third driving member 110 and a support member 111, the driving end of the third driving member 110 is connected to the support member 111, and the third driving member 110 is configured to drive the support member 111 to rise and fall, so as to lift the battery pack 50 to be boxed at the loading station away from the conveying surface of the conveying mechanism 10 through the support member 111 and rise to the material picking position, so that the two opposite sides of the battery pack 50 are suspended in the air.
[0083] Specifically, the third driving member 110 is a cylinder or other forms of linear lifting modules, and the width of the support member 111 is smaller than the width of the battery pack 50, so that after the support member 111 lifts the battery pack 50, both sides of the battery pack 50 in the length direction are suspended.
[0084] It can be seen that by arranging the third driving member 110 and the supporting member 111 at the loading station, and through the cooperation of the third driving member 110 and the supporting member 111, the battery pack 50 to be put into the box at the loading station can be automatically lifted to the material taking position, so that the two opposite sides of the battery pack 50 are suspended in the air, which is convenient for the supporting mechanism 30 to take the battery pack 50 at the material taking position, thereby improving the efficiency of putting the battery pack 50 into the box.
[0085] As an embodiment, the conveying mechanism 10 includes a first conveyor line 12, a reversing assembly 13 and a second conveyor line 14, wherein: the first conveyor line 12 is configured to receive the processed battery pack 50 and convey the battery pack 50 to the reversing assembly 13; the reversing assembly 13 is docked with the first conveyor line 12, the reversing assembly 13 is configured to receive the battery pack 50 conveyed by the first conveyor line 12, and the received battery pack 50 is rotated by a preset angle and then conveyed to the second conveyor line 14; a loading station is set on the conveying path of the second conveyor line 14, and the second conveyor line 14 is configured to receive the reversed battery pack 50 conveyed by the reversing assembly 13, and convey the received battery pack 50 to the loading station.
[0086] Specifically, the second conveyor line 14 includes a first conveyor portion 140 and a second conveyor portion 141 which are arranged in parallel and spaced apart. The conveying surfaces of the first conveyor portion 140 and the second conveyor portion 141 are on the same horizontal plane. The lifting assembly 11 is arranged between the first conveyor portion 140 and the second conveyor portion 141. The first conveyor portion 140 and the second conveyor portion 141 are respectively configured to convey and support two sides of the battery pack 50 in the length direction.
[0087] When the second conveyor line 14 receives the battery pack 50 after reversing conveyed by the reversing assembly 13, the third driving member 110 drives the supporting member 111 to descend to a low position (lower than the conveying surface of the first conveying part 140 and the second conveying part 141) to avoid the second conveyor line 14 receiving the battery pack 50;
[0088] After the second conveyor line 14 conveys the received battery pack 50 to the loading station, the third driving member 110 drives the support member 111 to rise to a high position (higher than the conveying surface of the first conveying part 140 and the second conveying part 141), and lifts the battery pack 50 at the loading station to the material picking position through the support member 111.
[0089] Specifically, the first conveying unit 140 and the second conveying unit 141 are any one of belt-type, chain-plate-type or roller-type conveying mechanisms.
[0090] Specifically, the reversing assembly 13 rotates the received battery pack 50 by 90° and then conveys it to the second conveying line 14 .
[0091] Through the cooperation of the first conveyor line 12, the reversing assembly 13 and the second conveyor line 14, the processed battery pack 50 is automatically reversed and then conveyed to the loading station, providing a conveying mechanism 10 that can meet the application scenario of battery pack reversal.
[0092] See also Figure 1 As shown, the specific packing process of the battery pack boxing device proposed in the embodiment of the present application is as follows:
[0093] The conveying mechanism 10 conveys the battery pack 50 to be boxed to the loading station;
[0094] The third driving member 110 drives the supporting member 111 to rise, and lifts the battery pack 50 at the loading station to the material taking position, so that both sides of the battery pack 50 in the length direction are suspended in the air;
[0095] The transfer mechanism 20 drives the carrying mechanism 30 to move, so that the first end of the carrying mechanism 30 moves horizontally toward the battery pack 50 at the material taking position, so that the two carrying members 31 are respectively located below the two side edges of the suspended length direction of the battery pack 50;
[0096] The transfer mechanism 20 lifts the carrying mechanism 30 and carries the two sides of the battery pack 50 in the length direction through the two carrying members 31, so that the battery pack 50 is separated from the conveying mechanism 10, and the battery pack 50 is restricted in the carrying mechanism 30 through the first limiting member 33 and the second limiting member 34;
[0097] The transfer mechanism 20 then drives the carrying mechanism 30 and the battery pack 50 to move to a position facing the outside of the empty space of the box;
[0098] The battery pack 50 in the supporting mechanism 30 is pushed into the empty space of the box by the pushing mechanism 40 .
[0099] The battery pack boxing device proposed in the embodiment of the present application has the following advantages:
[0100] 1) The battery packs to be boxed are picked up by a sleeve method, which not only simplifies the overall structure of the battery pack boxing device; the carrying mechanism can quickly move to take out the battery pack without moving the battery pack, which greatly reduces the probability of collision between the battery pack and the carrying mechanism, improves the efficiency of picking up the battery pack, and meets the fast-beat boxing requirements;
[0101] 2) The cooperation between the first limiting member and the second limiting member can limit the battery pack in the carrying mechanism, thereby preventing the battery pack from slipping out of the carrying mechanism during the transfer process, thereby improving the safety of the box-entering device;
[0102] 3) The pulling assembly can pull the battery pack back toward the carrying mechanism to correct the position of the battery pack, and can automatically handle the battery pack stuck in the carrying mechanism, thereby improving the packing efficiency of the battery pack;
[0103] 4) The push mechanism has a pressure detection function to avoid damage to the battery pack.
[0104] The above embodiments are only to illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, the present application may be subject to various changes and modifications, which are within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.
Claims
1. A battery pack boxing device, characterized in that: The battery pack boxing device includes a conveying mechanism, a transfer mechanism, a bearing mechanism and a pushing mechanism, wherein: A loading station is provided on the conveying path of the conveying mechanism, and the conveying mechanism is configured to convey the battery pack to the loading station and lift the battery pack at the loading station to a material taking position, so that both sides of the battery pack in the length direction are suspended; The driving end of the transfer mechanism is connected to the carrying mechanism, the carrying mechanism includes two carrying members arranged in parallel and spaced apart, and the transfer mechanism is configured to drive the carrying mechanism so that the first end of the carrying mechanism moves horizontally toward the battery pack at the material taking position, so that the two carrying members are respectively located below the two side edges of the suspended length direction of the battery pack; The transfer mechanism is further configured to lift the carrying mechanism and respectively carry two sides of the battery pack in the length direction through the two carrying members, so that the battery pack is separated from the conveying mechanism; The transfer mechanism is also configured to drive the carrying mechanism and the battery pack to a position facing the outside of the empty space in the box. The pushing mechanism is arranged on the second end of the carrying mechanism, and the pushing mechanism is configured to push the battery pack in the carrying mechanism into the empty space in the box.
2. The battery pack boxing device according to claim 1, characterized in that: The supporting mechanism also includes a support plate, both ends of which are respectively fixed to a second end of the supporting member in the length direction, and a first limiting member is arranged on the support plate, the first limiting member is configured to prevent the battery pack from detaching from the supporting mechanism from the second end of the supporting member, and the distance from the first limiting member to the first end of the supporting member is not less than the length of the battery pack.
3. The battery pack boxing device according to claim 1, characterized in that: The first ends of the two bearing members are respectively provided with a second limiting member and a cylinder; The cylinder is configured to drive the second limiting member to lift in a vertical direction to limit the battery pack from being separated from the supporting mechanism from the first end of the supporting member; The cylinder is further configured to drive the second limiting member to descend in a vertical direction to avoid the battery pack from passing through a moving path of the first end of the supporting member.
4. The battery pack boxing device according to claim 1, characterized in that: The bearing mechanism further comprises a top frame and two side frames, wherein: The top frame is installed at the driving end of the transfer mechanism, the two side frames are respectively fixed on the opposite sides of the top frame in the length direction and extend downward, the two bearing members are respectively fixed on the inner sides of the bottom ends of the two side frames, and the top frame, the two side frames and the two bearing members are fixedly connected to form a cavity for accommodating the battery pack.
5. The battery pack boxing device according to claim 4, characterized in that: The pushing mechanism comprises a first driving member, two sliding seats and two pushing members, wherein: The first driving member is fixedly mounted on the top frame, the two sliding seats are slidably mounted on the top frame along the length direction of the top frame, and the two pushing members are respectively mounted on the two sliding seats; The first driving member is in transmission connection with the two sliding seats, and is configured to drive the two sliding seats to move synchronously along the length direction of the top frame, and to push the ends of the battery pack in the supporting mechanism through the two pushing members to push the battery pack out.
6. The battery pack boxing device according to claim 5, characterized in that: A positioning piece is provided on both sides of the head of the battery pack, and the pushing mechanism also includes two sets of pulling components, wherein: The two sets of the pulling material assemblies are respectively installed on the two sliding seats, the two sets of the pulling material assemblies correspond to the two positioning pieces of the battery pack one by one, and the two sets of the pulling material assemblies can buckle the two positioning pieces respectively; The first driving member is further configured to drive the two sliding seats to pull the battery pack back toward the carrying mechanism through the two sets of the pulling components; The two pushing members correspond to the two positioning members one by one, and the pushing members are configured to abut against the corresponding positioning members on both sides of the head of the battery pack to push the battery pack out of the supporting mechanism.
7. The battery pack boxing device according to claim 6, characterized in that: The material pulling assembly includes a second driving member and a material pulling member, each of the material pulling members is hinged to the corresponding sliding seat, and the first end of the material pulling member can buckle the positioning member corresponding to the head of the battery pack; The fixed end of the second driving member is installed on the corresponding sliding seat, the driving end of the second driving member is connected to the second end of the pulling member, and the second driving member is configured to drive the pulling member to rotate so that the first end of the pulling member is always buckled on the corresponding positioning member.
8. The battery pack boxing device according to claim 5, characterized in that: A first detection member is installed at the end of the pushing member that pushes the battery pack, and the first detection member is configured to detect the reaction force of the battery pack on the pushing member when the pushing member pushes the battery pack.
9. The battery pack boxing device according to claim 1, characterized in that: A second detection member is disposed at one end of the supporting mechanism facing the box body, and the second detection member is configured to detect whether the supporting mechanism is aligned with an empty space of the box body.
10. The battery pack boxing device according to claim 1, characterized in that: The conveying mechanism includes a lifting assembly arranged at the loading station, the lifting assembly includes a third driving member and a supporting member, the driving end of the third driving member is connected to the supporting member, and the third driving member is configured to drive the supporting member to rise and fall, so as to lift the battery pack to be boxed at the loading station away from the conveying surface of the conveying mechanism and rise to the material picking position through the supporting member, so that two opposite sides of the battery pack are suspended in the air.
11. The battery pack boxing device according to claim 1, characterized in that: The conveying mechanism comprises a first conveying line, a reversing assembly and a second conveying line, wherein: The first conveying line is configured to receive the processed battery pack and convey the battery pack to the switching assembly; The reversing assembly is connected to the first conveying line, and the reversing assembly is configured to receive the battery pack conveyed by the first conveying line, and rotate the received battery pack by a preset angle and then convey it to the second conveying line; The loading station is arranged on the conveying path of the second conveyor line, and the second conveyor line is configured to receive the switched battery pack conveyed by the switching assembly, and convey the received battery pack to the loading station.