Bamboo charcoal processing combustion kiln

By designing bamboo charcoal processing combustion kilns, using technical means of ground sintering components and bamboo charcoal extrusion components, the problem of low density and easy breakage of bamboo charcoal rods is solved, and the economic benefits of efficient production and optimization are achieved.

CN222893134UActive Publication Date: 2025-05-23HUNAN YANLIN LAOTANWENG BAMBOO IND DEV CO LTD
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Patent Information

Application Number
CN202420921118.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-05-23
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the existing bamboo charcoal production process, the earth kiln firing method leads to low density of bamboo charcoal rods, easy to break, and inconvenient storage and transportation, affecting economic benefits.

Method used

A bamboo charcoal processing combustion kiln was designed, using ground sintering components and bamboo charcoal extrusion components to directly fill the wet bamboo charcoal powder rod into the ground sintering components, and the production of bamboo charcoal strips with hollow structures was realized through the arrangement of central cylinder and long partitions.

Benefits of technology

This process greatly reduces the drying, stacking and transportation of bamboo charcoal raw materials, improves production efficiency and sintering quality, enhances the density and breakage resistance of bamboo charcoal, facilitates storage and transportation, and optimizes energy use and expands economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bamboo charcoal processing combustion kiln which comprises a kiln body and a heating assembly, the kiln body comprises heat insulation wall bodies arranged at the bottom and an arc-shaped top cabin, the arc-shaped top cabin is located at the tops of the heat insulation wall bodies, a plurality of ground sintering assemblies are arranged between the two heat insulation wall bodies, and the ground sintering assemblies are used for being filled with wet bamboo charcoal powder rods; a lateral working table is fixedly arranged on the side face of the heat insulation wall body, a bamboo charcoal extrusion assembly is arranged on the lateral working table, the discharging end of the bamboo charcoal extrusion assembly extends into the kiln body, and the bamboo charcoal extrusion assembly is located above the ground sintering assembly and used for filling the ground sintering assembly on the lower portion with wet bamboo charcoal; the lateral working table is connected with the bamboo charcoal extrusion assembly, the bamboo charcoal extrusion assembly comprises a bamboo charcoal extruder which is arranged on the lateral working table, the ground sintering assembly is directly filled with raw materials, the processes of airing, stacking, arranging and transporting of the originally produced bamboo charcoal raw materials are reduced, a mold type machining mode is used, and the production efficiency is improved. And the bending degree of the bamboo charcoal can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of bamboo charcoal processing, in particular to a bamboo charcoal processing combustion kiln. Background Art

[0002] Bamboo charcoal is made from three-year-old mountain bamboo, which is fired at a temperature of nearly 1,000 degrees. Bamboo charcoal has a loose and porous structure, its molecules are fine and porous, and its texture is hard. It has a strong adsorption capacity and can purify the air, eliminate odors, absorb moisture and prevent mildew, inhibit bacteria and repel insects;

[0003] The production processes of bamboo charcoal mainly include dry distillation pyrolysis and earthen kiln firing. At present, the earthen kiln firing method is widely used in various regions because of its economy. It adopts fuel (wood) direct heating method, that is, the heat generated by the combustion of fuel at the kiln mouth rises to the kiln top and diffuses into the kiln. Most of the hot air flows in the upper layer, and a small part of the heat radiates to the surroundings. At this time, the smoke in the kiln circulates, and the heat and temperature at each point are basically uniform, completing the carbonization and refining stages to obtain dense bamboo charcoal. This method requires the bamboo charcoal material to be extruded and processed in advance, and then dried and stacked separately before entering the kiln body for sintering. The process consumes labor costs. During the sintering process, the bamboo charcoal sticks will be deformed due to gravity, resulting in the low density of the finished product in the later stage, which is easy to break and inconvenient to store and transport, thereby greatly reducing the economic benefits of charcoal production.

[0004] To achieve the above purpose, the utility model provides a bamboo charcoal processing and combustion kiln, which can solve the problems raised in the above background technology. Utility Model Content

[0005] The utility model adopts the following technical solutions to achieve:

[0006] A bamboo charcoal processing and combustion kiln, comprising a kiln body and a heating assembly, wherein the kiln body comprises a heat-insulating wall arranged at the bottom and an arc-shaped top cabin, wherein the arc-shaped top cabin is located at the top of the heat-insulating wall, and a plurality of ground sintering assemblies are arranged between two of the heat-insulating walls, wherein the ground sintering assemblies are used to fill wet bamboo charcoal powder sticks;

[0007] A lateral workbench is fixedly provided on the side of the heat-insulating wall, and a bamboo charcoal extrusion assembly is provided on the lateral workbench. One end of the bamboo charcoal extrusion assembly extends into the kiln body, and the bamboo charcoal extrusion assembly is located above the ground sintering assembly. The bamboo charcoal extrusion assembly is used to fill the lower ground sintering assembly with wet bamboo charcoal.

[0008] The lateral working platform is connected to the bamboo charcoal extrusion assembly, and the bamboo charcoal extrusion assembly comprises a bamboo charcoal extruder, and the bamboo charcoal extruder is arranged on the lateral working platform.

[0009] Preferably, the ground sintering assembly includes multiple ground bamboo charcoal racks, a single ground bamboo charcoal rack is provided with a long-tube bamboo charcoal mold, a plurality of side partitions are evenly spaced inside the long-tube bamboo charcoal mold, a bamboo charcoal layer is provided between two of the side partitions, a plurality of long partitions of equal length are evenly arranged between the single-layer bamboo charcoal layers, a single space surrounded by the side partitions and the two long partitions is rectangular, a central cylinder is provided at the center point of its top view, and the bottom of the central cylinder is connected to the upper surface of the ground bamboo charcoal rack.

[0010] Preferably, a wet bamboo charcoal conveying pipe is provided at one end of the bamboo charcoal extrusion assembly extending into the kiln body, and a plurality of vertical branch pipes are provided at the vertical bottom end of the side wall of the wet bamboo charcoal conveying pipe, the spacing between two of the vertical branch pipes is equal to the spacing between two of the bamboo charcoal layers, a single vertical branch pipe is located at the same position as the axis of the central cylinder and corresponds one to one, and the distribution arrangement direction of the vertical branch pipes and the distribution direction of the bamboo charcoal layer are perpendicular to each other in a top view.

[0011] Preferably, a driving gear conveyor belt is provided inside the lateral working platform, a slot is provided on the upper part of the lateral working platform to match the driving gear conveyor belt, a gear motor is connected to the driving gear conveyor belt, a movable connecting pile and an extrusion tube connecting seat are connected to one end of the connection inlet of the bamboo charcoal extrusion assembly, a positioning gear groove is provided at the bottom of the extrusion tube connecting seat, and the positioning gear groove is located on the upper part of the driving gear conveyor belt and meshes with each other;

[0012] The lateral working platform is connected with a transverse positioning groove, the bottom of the movable connecting pile is provided with a transverse positioning block matched with the transverse positioning groove, and the movable connecting pile and the extrusion tube connecting seat are used to fix the feed pipeline.

[0013] Preferably, the side walls of the heat-insulating wall close to and away from the lateral workbench and the top surface close to the arc-shaped top cabin are provided with transverse grooves, chain plate flip parts are provided at both ends of the transverse grooves, two chain plates are provided between the two chain plate flip parts, and a connecting ring is provided between the two chain plates, the connecting ring is a bearing inner and outer ring structure, the connecting ring is sleeved on the outside of the movable connecting pile, and the end of the chain plate away from the connecting ring is connected to an automatic winding mechanism, and the coverage area of ​​the chain plate matches the transverse groove.

[0014] Preferably, the heating component includes a heating connecting pipe and a frame-type mounting frame, the air inlet end of the heating connecting pipe is connected to the boiler, the frame-type mounting frame is installed on the outside of the long-cylinder bamboo charcoal mold, a leaky partition is provided between the two bamboo charcoal layers, two side edges of the leaky partition are provided with two lateral grooves, the heating connecting pipe is provided with a plurality of heating ports, the heating ports pass through one end of the frame-type mounting frame and extend into the inside of the lateral grooves; a pressure compensation section pipe is provided between two adjacent heating connecting pipes.

[0015] Preferably, a joint groove is provided above the ground bamboo charcoal rack, positioning seats are symmetrically provided on both sides of the joint groove, the joint groove is aligned with the bottom edge of the long-tube bamboo charcoal mold, and the positioning seats are mutually clamped with the two ends of the bottom of the long-tube bamboo charcoal mold.

[0016] Preferably, an exhaust gas treatment component is provided at the arc top of the arc-shaped top cabin, and a loading and unloading component and a liquid collection component are connected to the bottom of the exhaust gas treatment component;

[0017] The exhaust gas treatment component includes an exhaust cover plate, and air inlets are arranged on both sides of the exhaust cover plate near the bottom end. A filter adsorption pile is arranged on the top of the exhaust cover plate, and a top air outlet is arranged on the top of the filter adsorption pile. The liquid collection component includes two inclined arc grooves and a top arc bracket.

[0018] The bottom of the air extraction cover plate is located on the arc-shaped inner surface of the arc-shaped top cabin and is connected to the top arc-shaped bracket;

[0019] An inclined side guard plate is provided above the lowest point of the two ends of the arc surface of the top arc surface bracket, and the inclined side guard plate has a small one-way inclination angle. The two inclined arc grooves are symmetrically arranged about the central plane of the arc surface of the arc top cabin, and the inclined arc grooves are arranged on the inner wall surface of the arc top cabin near the bottom end of the arc surface. The two inclined arc grooves also have a small single-phase inclination angle. The end with a lower inclination angle between the inclined arc groove and the inclined side guard plate is connected to a water outlet pipe, and the water outlet pipe is connected to the outside of the kiln body.

[0020] Preferably, the loading and unloading assembly includes a support plate, a plurality of connecting columns are arranged above the support plate, the other end of the connecting column is connected to the bottom of the top arc bracket, a plurality of sliding rods are provided on both sides of the support plate, a lifting platform is provided on the sliding rods, and a lifting ring is provided above each of the ground sintering assemblies, and the lifting ring is used for cooperating with the lifting platform for lifting.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] The utility model integrates the extrusion process and sintering process of bamboo charcoal, and directly fills the raw materials into the ground sintering assembly, thereby reducing the drying, stacking, arrangement and transportation process of the original bamboo charcoal raw materials, which can greatly speed up the production progress. At the same time, it can solve the sintering quality problem caused by uneven temperature due to irregular placement in the original production process with fixed placement specifications;

[0023] Through the arrangement of the central cylinder and the long partition, bamboo charcoal strips with a hollow structure can be produced, which can increase its combustion efficiency. When the bamboo charcoal is sintered inside the long partition, it can be gradually compressed due to the evaporation and rise of water vapor, and obtain two-stage contact heating and ambient temperature heating. The internal connection of the carbon rod after production can be further strengthened in conjunction with the drop-down mold placement method, making it difficult to break and convenient for transportation. At the same time, the use of a mold-type processing and production method can ensure the curvature of the bamboo charcoal, making the bamboo charcoal sticks more linearly distributed, and can also optimize the later stacking and transportation of the bamboo charcoal.

[0024] By utilizing the temperature differences in different areas of the kiln, the heat source is first directed to the ground sintering assembly for use, so that the rising water vapor has a larger contact amount with the top space of the kiln and the bottom space of the kiln to form a temperature difference, which can reduce the use of energy and further expand economic benefits. At the same time, the rising water vapor encounters the lower temperature area on the upper layer and is convenient for condensation into water on the wall, which can be used to produce bamboo vinegar liquid, generating utilization value and expanding economic benefits.

[0025] In addition, the device implements an upward lifting material dismantling process on the outer barrel surface of the long-tube bamboo charcoal mold, which can carry out a convenient production process of transporting and dismantling the mold. The dismantled bamboo charcoal sticks are locked by the central cylinder, and the operator can take out the materials by simply moving the bamboo charcoal rack on the ground, which greatly reduces the working time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structural disassembly of the kiln body of the utility model;

[0027] Figure 2 It is a structural schematic diagram of the ground sintering assembly of the utility model;

[0028] Figure 3 This is a partial structural schematic diagram of the wet bamboo charcoal conveying pipe of the utility model;

[0029] Figure 4 It is a connection diagram of the ground sintering assembly of the utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the ground bamboo charcoal rack of the utility model after the central cylinder is removed;

[0031] Figure 6 It is a schematic diagram of the assembly of part of the structure of the lateral working platform of the utility model;

[0032] Figure 7 It is a structural schematic diagram of the central cylinder and the long partition of the utility model.

[0033] In the figure: 1. kiln body; 2. bamboo charcoal extrusion assembly; 3. lateral workbench; 4. exhaust gas treatment assembly; 5. loading and unloading assembly; 6. liquid collection assembly;

[0034] 101. Insulated wall; 102. Curved top cabin; 103. Wet bamboo charcoal conveying pipe; 104. Vertical branch pipe; 105. Ground bamboo charcoal rack; 106. Long-tube bamboo charcoal mold;

[0035] 107, lifting ring; 108, long partition; 109, bamboo charcoal layer; 110, leak hole partition; 111, frame-type mounting frame; 112, lateral groove; 113, heating connecting pipe; 114, pressure compensation section pipe; 115, joint groove; 116, positioning seat; 117, center cylinder;

[0036] 301, chain plate; 302, connecting ring; 303, movable connecting pile; 304, extrusion tube connecting seat; 305, horizontal positioning groove; 306, horizontal positioning block; 307, positioning gear groove; 308, driving gear conveyor belt; 309, gear motor; 310, chain plate turning part. DETAILED DESCRIPTION

[0037] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0038] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly connected by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0040] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0041] Please refer to the attached Figure 1-7, comprising a kiln body 1 and a heating assembly, wherein the kiln body 1 comprises an insulating wall 101 arranged at the bottom and an arc-shaped top cabin 102, wherein the arc-shaped top cabin 102 is located at the top of the insulating wall 101, and a plurality of ground sintering assemblies are arranged between the two insulating walls 101, and the ground sintering assemblies are used to fill wet bamboo charcoal powder sticks;

[0042] A lateral workbench 3 is fixedly provided on the side of the heat-insulating wall 101, and a bamboo charcoal extrusion assembly 2 is provided on the lateral workbench 3. The discharging end of the bamboo charcoal extrusion assembly 2 extends into the kiln body 1. The bamboo charcoal extrusion assembly 2 is located above the ground sintering assembly, and the bamboo charcoal extrusion assembly 2 is used to fill the lower ground sintering assembly with wet bamboo charcoal.

[0043] A transverse driving group is disposed inside the lateral working platform 3 , and the bamboo charcoal extrusion assembly 2 is connected to the transverse driving group. The bamboo charcoal extrusion assembly 2 includes a bamboo charcoal extruder, and the bamboo charcoal extruder is disposed on the lateral working platform 3 .

[0044] Please refer to Figure 2-6 The ground sintering assembly includes a plurality of ground bamboo charcoal racks 105, a single ground bamboo charcoal rack 105 is provided with a long-tube bamboo charcoal mold 106, a plurality of side partitions are evenly spaced inside the long-tube bamboo charcoal mold 106, a bamboo charcoal layer 109 is provided between the two side partitions, a plurality of long partitions 108 of equal length are evenly arranged between the single-layer bamboo charcoal layers 109, a single space surrounded by the side partition and the two long partitions 108 is rectangular, a central cylinder 117 is provided at the center point of the top view, and the bottom of the central cylinder 117 is connected to the upper surface of the ground bamboo charcoal rack 105.

[0045] Please pay attention to Figure 1-3 The end of the bamboo charcoal extrusion assembly 2 extending into the kiln body 1 is provided with a wet bamboo charcoal conveying pipe 103, and a plurality of vertical branch pipes 104 are provided at the vertical bottom end of the side wall of the wet bamboo charcoal conveying pipe 103. The spacing between two vertical branch pipes 104 is equal to the spacing between two bamboo charcoal layers 109. A single vertical branch pipe 104 has the same axial position as the central cylinder 117 and corresponds one to one. The distribution arrangement direction of the vertical branch pipes 104 and the distribution direction of the bamboo charcoal layer 109 are perpendicular to each other in a top view.

[0046] In one embodiment of the present invention:

[0047] The utility model integrates the extrusion process and sintering process of bamboo charcoal, and directly fills the raw materials into the ground sintering assembly, thereby reducing the drying, stacking, arrangement and transportation process of the original bamboo charcoal raw materials, which can greatly speed up the production progress. At the same time, it can solve the sintering quality problem caused by uneven temperature due to irregular placement in the original production process with fixed placement specifications;

[0048] By setting the central cylinder 117 and the long partition 108, bamboo charcoal strips with a hollow structure can be produced, which can increase its combustion efficiency. When the bamboo charcoal is sintered inside the long partition 108, it can be gradually compressed due to the evaporation and rising of water vapor, obtaining two-stage contact heating and ambient temperature heating. The internal connection of the carbon rod after production can be further strengthened in conjunction with the falling mold placement method, making it less likely to break and convenient for transportation. At the same time, the use of a mold-type processing and production method can ensure the curvature of the bamboo charcoal, making the bamboo charcoal sticks more linearly distributed, and also optimizing the later stacking and handling of the bamboo charcoal.

[0049] Please pay attention to Figure 2 , a driving gear conveyor belt 308 is provided inside the lateral workbench 3, a slot is provided on the upper part of the lateral workbench 3 to match the driving gear conveyor belt 308, a gear motor 309 is connected to the driving gear conveyor belt 308, a movable connecting pile 303 and an extrusion tube connecting seat 304 are connected to one end of the connection inlet of the bamboo charcoal extrusion assembly 2, a positioning gear groove 307 is provided at the bottom of the extrusion tube connecting seat 304, and the positioning gear groove 307 is located on the upper part of the driving gear conveyor belt 308 and meshes with each other;

[0050] The lateral workbench 3 is connected with a transverse positioning groove 305, and the bottom of the movable connecting pile 303 is provided with a transverse positioning block 306 that matches the transverse positioning groove 305. The movable connecting pile 303 and the extrusion tube connecting seat 304 are used to fix the feed pipe;

[0051] The side walls of the heat-insulating wall 101 close to and away from the lateral workbench 3 and the top surface close to the arc-shaped top cabin 102 are provided with transverse grooves, and chain plate flipping parts 310 are provided at both ends of the transverse grooves. Two chain plates 301 are provided between the two chain plate flipping parts 310, and a connecting ring 302 is provided between the two chain plates 301. The connecting ring 302 is a bearing inner and outer ring structure, and the connecting ring 302 is sleeved on the outside of the movable connecting pile 303. The end of the chain plate 301 away from the connecting ring 302 is connected to an automatic winding mechanism, and the coverage area of ​​the chain plate 301 matches the transverse groove.

[0052] Please pay attention to Figure 1-7The heating assembly includes a heating connecting pipe 113 and a frame-type mounting frame 111. The air inlet end of the heating connecting pipe 113 is connected to the boiler. The frame-type mounting frame 111 is installed on the outside of the long-tube bamboo charcoal mold 106. A leaking hole partition 110 is provided between the two bamboo charcoal layers 109. Two side edges of the leaking hole partition 110 are provided with two lateral grooves 112. The heating connecting pipe 113 is provided with a plurality of heating ports, and the heating ports pass through one end of the frame-type mounting frame 111 and extend into the inside of the lateral groove 112. A pressure compensation section pipe 114 is provided between two adjacent heating connecting pipes 113.

[0053] A joint groove 115 is provided above the ground bamboo charcoal rack 105, and positioning seats 116 are symmetrically provided on both sides of the joint groove 115. The joint groove 115 is aligned with the bottom edge of the long-tube bamboo charcoal mold 106, and the positioning seats 116 are mutually clamped with the two ends of the bottom of the long-tube bamboo charcoal mold 106.

[0054] Please pay attention to Figure 1-7 The arc top of the arc-shaped top cabin 102 is provided with an exhaust gas treatment component 4, and the bottom of the exhaust gas treatment component 4 is connected with a loading and unloading component 5 and a liquid collection component 6;

[0055] The exhaust gas treatment component 4 includes an exhaust cover plate, and the exhaust cover plate is provided with air inlets on both sides near the bottom, and the top of the exhaust cover plate is provided with a filter adsorption pile, and the top of the filter adsorption pile has a top air outlet. The liquid collection component 6 includes two inclined arc grooves and a top arc bracket.

[0056] The bottom of the air extraction cover plate is located on the arc-shaped inner surface of the arc-shaped top cabin 102 and is connected to the top arc-shaped bracket;

[0057] An inclined side guard plate is provided above the lowest point of the two ends of the arc surface of the top arc surface bracket, and the inclined side guard plate has a small one-way inclination angle. The two inclined arc grooves are symmetrically arranged about the arc surface center plane of the arc top cabin 102, and the inclined arc grooves are arranged on the inner wall surface of the arc top cabin 102 near the bottom end of the arc surface, and the two inclined arc grooves also have a small single-phase inclination angle. The inclined arc groove and the end with a lower inclination angle of the inclined side guard plate are connected to a water outlet pipe, and the water outlet pipe is connected to the outside of the kiln body 1;

[0058] The loading and unloading assembly 5 includes a support plate, a plurality of connecting columns are arranged above the support plate, the other end of the connecting column is connected to the bottom of the top arc bracket, a plurality of sliding rods are arranged on both sides of the support plate, a lifting platform is arranged on the sliding rods, and a lifting ring 107 is arranged above a single ground sintering assembly, and the lifting ring 107 is used to cooperate with the lifting platform for lifting;

[0059] By utilizing the temperature differences of various areas of the kiln body 1, the heat source is first directed to the ground sintering assembly for use, so that the temperature difference between the top space of the kiln body 1 where the rising water vapor has a larger contact amount and the bottom space of the kiln body 1 is formed, which can reduce the use of energy and further expand the economic benefits. At the same time, the rising water vapor encounters the lower temperature area in the upper layer and is convenient for condensing into water on the wall, which can be used to produce bamboo vinegar liquid, thereby generating utilization value and expanding economic benefits.

[0060] In addition, the device implements a lifting-up material dismantling process on the outer barrel surface of the long-tube bamboo charcoal mold 106, which can be used for a convenient production process of carrying and dismantling the mold. The dismantled bamboo charcoal sticks are locked by the central cylinder 117, and the operator can take out the materials by simply moving the ground bamboo charcoal rack 105, which greatly reduces the working time.

[0061] In another embodiment of the present invention, a sintering method for bamboo charcoal processing comprises the following steps:

[0062] S1. Raw material preparation: drying natural raw bamboo and grinding it into powder using a crusher, punching it multiple times and spraying water to stir it to form a muddy substance with a certain viscosity and then storing it in a centralized manner;

[0063] S2, kiln body 1 filling: place the ground bamboo charcoal rack 105 and the long bamboo charcoal mold 106 and other molds into specific corresponding positions inside the kiln body 1, use a bamboo charcoal extruder connected to the feeding end of the wet bamboo charcoal conveying pipe 103, distribute the raw materials to the inside of each ground sintering component through the wet bamboo charcoal conveying pipe 103, check the raw material filling status and drive the wet bamboo charcoal conveying pipe 103 to move to both sides;

[0064] S3, kiln sintering: the bottom air outlet of the kiln body 1 is blocked, and the heat supply connecting pipe 113 is connected to the boiler room for heat energy transmission. The overall temperature of the ground sintering assembly is raised by heating, and the bamboo charcoal is subjected to a two-stage sintering mode of contact heating sintering and environmental heating sintering, and then waits for cooling;

[0065] S4, batch material collection: after measuring the internal temperature of the kiln body 1, the door of the kiln body 1 is opened, and the lifting ring 107 is lifted by using the loading and unloading assembly 5. At this time, the bamboo charcoal is placed vertically on the bamboo charcoal rack 105 on the ground, and the long bamboo charcoal mold 106 can be directly loaded and unloaded by the transport trolley.

[0066] The production process of bamboo charcoal of the utility model is as follows: the operator must first grind the raw materials into powder before use to make them into a mud-like substance and then store them in a centralized manner, and then convey them to the bamboo charcoal extrusion mechanism through a pump and other devices for convenient extrusion into the wet bamboo charcoal conveying pipe 103. Before extrusion, the ground bamboo charcoal rack 105 needs to be placed at the planned position inside the corresponding kiln body 1 to facilitate the bamboo charcoal layer 109 to match the filler of the vertical branch pipe 104, and then the bottom frame of the long-tube bamboo charcoal mold 106 is aligned with the joint groove 115 for limiting, and after being clamped and fixed by the positioning seat 116, the connection status of each heat supply connecting pipe 113 is checked, and the connection pressure is pressed for it. The force compensation section pipe 114 is connected to the heat inlet for transportation. Boiler rooms can be set at both ends of the kiln body 1 to facilitate more uniform heat transfer. Then the feeding end of the wet bamboo charcoal conveying pipe 103 is sleeved with the connecting ring 302 and connected to the bamboo charcoal extruder. Both ends of the wet bamboo charcoal conveying pipe 103 are chain plate 301 sleeve transmission mechanism. During the left and right movement, the chain plate 301 automatically shrinks and stretches, which can cover the slotted parts at both ends of the kiln body 1 to reduce heat loss. At this time, the inlet and outlet doors of the kiln body 1 are closed, the gear motor 309 is started, the boiler heat energy is connected, and the gear motor 309 is driven to drive the gear conveyor belt 308 to drive the positioning gear slot 30 7 performs a cyclic movement from one side to the other side until the predetermined amount of material is ejected and stops. In this process, the density of the upper bamboo charcoal is guaranteed after the upper bamboo charcoal is automatically pressed by the lower bamboo charcoal. The lateral positioning block 306 is used to balance the slight deflection caused by the meshing force to ensure the continuous filling operation of the wet bamboo charcoal conveying pipe 103. At this time, the exhaust gas treatment component 4 is started to guide the rising water vapor and generate a relatively low temperature space at the same time, so that the steam condenses on the inner arc surface of the arc top cabin 102. The inner arc surface of the arc top cabin 102 is a smooth surface. When the upper steam passes through the top arc bracket, a large number of water droplets are formed, which fall to the top arc bracket and gather on the inclined side guard plate. The water droplets on the side wall flow to the inclined side through the wall hanging effect. The inclined arc grooves converge, and the original inclination angles of the inclined arc grooves and the inclined side guard plates guide the liquid products out of the kiln body 1 for centralized collection, which are used for the raw material preparation of bamboo vinegar. After the sintering process is completed, the temperature is detected through the grooves on both sides of the kiln body 1. When the temperature is lowered to the human body temperature, the kiln body 1 is entered to dismantle the mold body, the door blockage is removed, the loading and unloading assembly 5 is adjusted to lower the lifting platform suspension cable, a single sliding rod is matched with a lifting platform, and the lifting ring 107 is vertically hooked to lift the long-tube bamboo charcoal mold upward, and the bamboo charcoal and the ground bamboo charcoal rack 105 are taken out using a transport trolley, and then the ground bamboo charcoal rack is cleaned and dried before entering the predetermined position in the kiln body 1 again.

[0067] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0068] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.

Claims

1. A bamboo charcoal processing and combustion kiln, characterized in that: The kiln comprises a kiln body (1) and a heating component, wherein the kiln body (1) comprises a heat-insulating wall (101) arranged at the bottom and a curved top cabin (102), wherein the curved top cabin (102) is located at the top of the heat-insulating wall (101), and a plurality of ground sintering components are arranged between two heat-insulating walls (101), wherein the ground sintering components are used to fill wet bamboo charcoal powder sticks; A lateral working platform (3) is fixedly provided on the side of the heat-insulating wall (101), a bamboo charcoal extrusion assembly (2) is provided on the lateral working platform (3), a discharging end of the bamboo charcoal extrusion assembly (2) extends into the kiln body (1), the bamboo charcoal extrusion assembly (2) is located above the ground sintering assembly, and the bamboo charcoal extrusion assembly (2) is used to fill wet bamboo charcoal into the ground sintering assembly at the lower part; The lateral working platform (3) is connected to the bamboo charcoal extrusion assembly (2); the bamboo charcoal extrusion assembly (2) comprises a bamboo charcoal extruder; and the bamboo charcoal extruder is arranged on the lateral working platform (3).

2. The bamboo charcoal processing and combustion kiln according to claim 1, characterized in that: The ground sintering assembly comprises a plurality of ground bamboo charcoal racks (105), a single ground bamboo charcoal rack (105) is provided with a long-tube bamboo charcoal mould (106), a plurality of side partitions are evenly spaced inside the long-tube bamboo charcoal mould (106), a bamboo charcoal layer (109) is provided between two side partitions, a plurality of long partitions (108) of equal length are evenly arranged between the single bamboo charcoal layers (109), a single space enclosed by the side partitions and the two long partitions (108) is rectangular, a central cylinder (117) is provided at the center point of the top view, and the bottom of the central cylinder (117) is connected to the upper surface of the ground bamboo charcoal rack (105).

3. The bamboo charcoal processing and combustion kiln according to claim 2, characterized in that: One end of the bamboo charcoal extrusion assembly (2) extending into the kiln body (1) is provided with a wet bamboo charcoal conveying pipe (103); a plurality of vertical branch pipes (104) are provided at the vertical bottom end of the side wall of the wet bamboo charcoal conveying pipe (103); the spacing between two vertical branch pipes (104) is equal to the spacing between two bamboo charcoal layers (109); a single vertical branch pipe (104) is located at the same axis as the central cylinder (117) and corresponds one to one; and the distribution and arrangement direction of the vertical branch pipes (104) and the distribution direction of the bamboo charcoal layers (109) are mutually perpendicular in a top view.

4. The bamboo charcoal processing and combustion kiln according to claim 1, characterized in that: A driving gear conveyor belt (308) is provided inside the lateral working platform (3), a slot is provided on the upper part of the lateral working platform (3) to match the driving gear conveyor belt (308), a gear motor (309) is connected to the driving gear conveyor belt (308), a movable connecting pile (303) and an extrusion tube connecting seat (304) are connected to one end of the connection inlet of the bamboo charcoal extrusion assembly (2), a positioning gear groove (307) is provided at the bottom of the extrusion tube connecting seat (304), and the positioning gear groove (307) is located on the upper part of the driving gear conveyor belt (308) and meshes with each other; The lateral working platform (3) is connected with a transverse positioning groove (305), and the bottom of the movable connecting pile (303) is provided with a transverse positioning block (306) which cooperates with the transverse positioning groove (305). The movable connecting pile (303) and the extrusion tube connecting seat (304) are used to fix the feed pipeline.

5. The bamboo charcoal processing and combustion kiln according to claim 4, characterized in that: The side walls of the heat-insulating wall (101) close to and away from the lateral workbench (3) and the top surface close to the arc-shaped top cabin (102) are provided with transverse grooves, and chain plate flipping parts (310) are provided at both ends of the transverse grooves. Two chain plates (301) are provided between the two chain plate flipping parts (310), and a connecting ring (302) is provided between the two chain plates (301). The connecting ring (302) is a bearing inner and outer ring structure, and the connecting ring (302) is sleeved on the outside of the movable connecting pile (303). The end of the chain plate (301) away from the connecting ring (302) is connected to an automatic winding mechanism, and the coverage area of ​​the chain plate (301) matches the transverse groove.

6. The bamboo charcoal processing and combustion kiln according to claim 2, characterized in that: The heating component comprises a heat supply connecting pipe (113) and a frame-type mounting frame (111); the air inlet end of the heat supply connecting pipe (113) is connected to the boiler; the frame-type mounting frame (111) is mounted on the outside of the long-tube bamboo charcoal mold (106); a leaking hole partition (110) is provided between the two bamboo charcoal layers (109); two side edges of the leaking hole partition (110) are provided with two lateral grooves (112); a plurality of heat supply ports are provided on the heat supply connecting pipe (113); the heat supply ports pass through one end of the frame-type mounting frame (111) and extend into the inside of the lateral grooves (112); a pressure compensation section pipe (114) is provided between two adjacent heat supply connecting pipes (113); An exhaust gas treatment component (4) is provided at the top of the arc of the arc-shaped top cabin (102), and a loading and unloading component (5) and a liquid collection component (6) are connected to the bottom of the exhaust gas treatment component (4).

7. The bamboo charcoal processing and combustion kiln according to claim 2, characterized in that: A joining groove (115) is provided above the ground bamboo charcoal frame (105), and positioning seats (116) are symmetrically provided on both sides of the joining groove (115), the joining groove (115) is aligned with the bottom edge of the long-tube bamboo charcoal mold (106), and the positioning seats (116) and the two ends of the bottom of the long-tube bamboo charcoal mold (106) are mutually clamped.