Light-splitting laser quenching head

By designing adjustment components and mounting components in the spectro laser quenching head, adjustment of the laser beam energy distribution and spot shape is achieved, and the problem that cannot be adjusted according to different workpiece needs in the prior art is solved, and the stability and practicality of the quenching effect are improved.

CN222893194UActive Publication Date: 2025-05-23JIANGSU LITE LASER TECH CO LTD
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Patent Information

Application Number
CN202420644399.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-05-23
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing spectroscopic laser quenching heads do not have the function of adjusting the laser beam energy distribution and spot shape, and cannot be adjusted according to the needs of different workpieces, which has certain limitations.

Method used

A spectroscopic laser quenching head is designed, which includes adjustment components and installation components. By adjusting the position of the light blocking plate, the energy distribution and spot shape of the laser beam are adjusted, and the forward and reverse screws are driven by the motor to drive the moving block to move, so as to achieve rapid adjustment of the position of the light blocking plate.

Benefits of technology

It realizes flexible adjustment of the laser beam energy distribution and spot shape, and adjusts according to the needs of different workpieces, improving the stability and practicality of the quenching effect and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of laser quenching equipment, and discloses a beam-splitting laser quenching head which comprises a beam-splitting laser quenching head body, a channel is installed at the lower end of the beam-splitting laser quenching head body, a laser quenching output head is arranged at the lower end of the channel, and an installation assembly is installed at the lower end of the laser quenching output head. An adjusting assembly is arranged on one side of the mounting assembly; and the mounting assembly comprises a mounting block, a placement groove is formed in the mounting block, a cross rod is arranged in the placement groove, the outer side of the cross rod is sleeved with a spring, a limiting block is arranged at one end of the cross rod, and a first moving block is mounted at the end, away from the limiting block, of the cross rod. According to the laser quenching device, the position of the light barrier is adjusted through the adjusting assembly, so that the energy distribution of laser beams and the shape of light spots are adjusted, adjustment can be conveniently carried out according to different workpieces needing laser quenching, and the practicability is improved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser quenching equipment, in particular to a spectroscopic laser quenching head. Background Art

[0002] Laser quenching is a surface treatment technology that irradiates the workpiece surface with a high-energy-density laser beam, causing it to reach a high temperature in a short period of time and then cool rapidly, thereby changing the physical and chemical properties of the workpiece surface and improving wear resistance, corrosion resistance, and hardness.

[0003] During the laser quenching process, the energy distribution and spot shape of the laser beam have an important influence on the quenching effect. Traditional laser quenching heads have limitations in adjusting the energy distribution and spot shape of the laser beam, resulting in unstable quenching effects and difficulty in adapting to workpieces of different shapes and sizes. It is necessary to develop a spectroscopic laser quenching head to improve practicality.

[0004] Chinese Patent Publication No.: CN220432888U discloses "A Spectral Laser Quenching Head". The interior of the shell is formed into a channel, and a collimator is arranged at one end of the channel facing the incident direction of the laser beam. The direction of the laser beam passing through the integrator mirror is changed, and it is emitted to the bottom of the channel in a direction perpendicular to the original laser beam. The laser beam whose direction is changed by the integrator mirror can be emitted into the spectroscope to divide the laser beam into two sub-laser beams at a certain angle. The two sub-laser beams can be emitted to the reflector respectively and reflected by the reflector to the corresponding light outlet and to the surface of the workpiece. The spectroscopic laser quenching head has a simple structure and can quench two adjacent surfaces of the workpiece at the same time by two laser beams, avoiding the problem that the laser beam scans the quenched area for the second time to form a tempered structure, resulting in a reduction in the hardness of the sharp corners and the middle of the raceway, thereby ensuring that the surface of the workpiece and the sharp corners and the middle of the raceway can have a higher quenching hardness.

[0005] The above-mentioned prior art uses two laser beams to quench two adjacent surfaces of a workpiece at the same time, thereby avoiding the laser beam from scanning the quenched area for a second time to form a tempered structure. However, the existing equipment does not have the function of adjusting the laser beam energy distribution and spot shape during use. When in use, it can only provide one laser beam energy distribution and spot shape, and cannot be adjusted according to the different laser quenching workpieces required, which has certain limitations. Utility Model Content

[0006] The purpose of the utility model is to provide a spectroscopic laser quenching head to solve the problem that the above-mentioned background technology does not have the function of adjusting the laser beam energy distribution and the spot shape, and can only provide one laser beam energy distribution and spot shape when in use, and cannot be adjusted according to the different laser quenching workpieces required, which has certain limitations.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a spectroscopic laser quenching head, comprising a spectroscopic laser quenching head body, a channel is installed at the lower end of the spectroscopic laser quenching head body, a laser quenching output head is arranged at the lower end of the channel, a mounting assembly is installed at the lower end of the laser quenching output head, and an adjustment assembly is arranged on one side of the mounting assembly;

[0008] The mounting assembly comprises a mounting block, a placement slot is provided inside the mounting block, a cross bar is provided inside the placement slot, a spring is sleeved on the outer side of the cross bar, a limit block is provided at one end of the cross bar, a first moving block is installed at one end of the cross bar away from the limit block, and a latch is provided on the side of the limit block away from the cross bar;

[0009] The adjustment component includes an installation bin, a motor is installed inside the installation bin, a forward and reverse screw rod is installed at the output end of the motor, a second movable block is sleeved on the outer side of the forward and reverse screw rod, and a slider is connected to one end of the second movable block, a sliding groove is opened in the installation bin at the position corresponding to the slider, and a light baffle is installed on one side of the slider.

[0010] Preferably, a mounting plate is provided at the upper end of the main body of the spectroscopic laser quenching head, and an air knife is provided at one side of the laser quenching output head.

[0011] Preferably, the mounting blocks are in two groups, and the two groups of mounting blocks are symmetrically arranged at the lower end of the laser quenching output head, and the cross bar passes through the placement slot and extends to the outside of the mounting blocks.

[0012] Preferably, the limiting block matches the placement slot, and the latch passes through the placement slot and extends to the outside of the mounting block.

[0013] Preferably, the installation bin is provided with a slot matching the latch at a position corresponding to the latch, and the cross bar is fixedly connected to the limit block.

[0014] Preferably, the output end of the motor is detachably connected to the forward and reverse screw rods, the second moving blocks are multiple groups, and the multiple groups of second moving blocks are symmetrically arranged on the outside of the forward and reverse screw rods, and the forward and reverse screw rods match the second moving blocks.

[0015] Preferably, the slide block is slidably connected to the slide groove, and the light blocking plate is detachably connected to the slide block.

[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0017] First, the utility model adjusts the position of the light baffle through the adjustment component, thereby adjusting the energy distribution and spot shape of the laser beam, which is convenient to a certain extent for adjustment according to different workpieces that need laser quenching, thereby improving practicality. By starting the motor, the motor drives the positive and negative lead screws to rotate, and the rotation of the positive and negative lead screws drives the symmetrically arranged second moving block to move, thereby driving the symmetrically arranged light baffles to move relative to each other, thereby adjusting the energy distribution and spot shape of the laser beam.

[0018] Second, the utility model can quickly fix and install the adjustment component through the installation component, so that the adjustment component can be quickly put into use, and the work efficiency is improved to a certain extent. By moving the first moving block, the movement of the first moving block drives the cross bar to move, and the movement of the cross bar drives the limit block to move in the placement groove. At the same time, the spring is compressed, and the movement of the limit block drives the pin to move to the level of the installation block. The installation bin is placed in the symmetrically arranged installation blocks, and the moving block is released. The compressed spring resets and drives the limit block to move, thereby driving the pin to be stuck in the slot opened in the installation bin at the position corresponding to the pin. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a cross-sectional view of the utility model;

[0021] Figure 3 It is a cross-sectional view of the installation component and the adjustment component of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the installation assembly of the utility model.

[0023] In the figure: 1. Spectroscopic laser quenching head body; 2. Mounting plate; 3. Channel; 4. Air knife; 5. Laser quenching output head; 6. Mounting assembly; 601. Mounting block; 602. Placement slot; 603. Crossbar; 604. Spring; 605. Limit block; 606. First moving block; 607. Latch; 7. Adjustment assembly; 701. Mounting bin; 702. Motor; 703. Forward and reverse screw rods; 704. Second moving block; 705. Slider; 706. Slide slot; 707. Light baffle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 The spectroscopic laser quenching head comprises a spectroscopic laser quenching head body 1, a channel 3 is installed at the lower end of the spectroscopic laser quenching head body 1, a laser quenching output head 5 is arranged at the lower end of the channel 3, a mounting assembly 6 is installed at the lower end of the laser quenching output head 5, and an adjustment assembly 7 is arranged on one side of the mounting assembly 6; the mounting assembly 6 comprises a mounting block 601, a placement groove 602 is opened inside the mounting block 601, a cross bar 603 is arranged inside the placement groove 602, a spring 604 is sleeved on the outer side of the cross bar 603, and a limit block 605 is arranged at one end of the cross bar 603, and the cross bar 601 is provided with a limit block 605. 03 A first moving block 606 is installed at one end away from the limit block 605, and a pin 607 is provided on the side of the limit block 605 away from the cross bar 603; the adjustment component 7 includes a mounting chamber 701, a motor 702 is installed inside the mounting chamber 701, a forward and reverse screw rod 703 is installed at the output end of the motor 702, a second moving block 704 is sleeved on the outer side of the forward and reverse screw rod 703, and a slider 705 is connected to one end of the second moving block 704, a sliding groove 706 is opened at the mounting chamber 701 at the position corresponding to the slider 705, and a light blocking plate 707 is installed on one side of the slider 705.

[0026] Through the above technical solution, the position of the light shielding plate 707 is adjusted by the setting adjustment component 7, so as to adjust the energy distribution and spot shape of the laser beam, which is convenient to adjust according to different workpieces required for laser quenching to a certain extent, and improves practicality to a certain extent. By starting the motor 702, the motor 702 drives the positive and negative screw rods 703 to rotate, and the rotation of the positive and negative screw rods 703 drives the symmetrically arranged second moving blocks 704 to move, thereby driving the symmetrically arranged light shielding plates 707 to move relative to each other, and adjusting the energy distribution and spot shape of the laser beam. Through the setting installation component 6, the adjustment component 7 is quickly fixed and installed, so that The adjustment component 7 is quickly put into use, which improves the work efficiency to a certain extent. By moving the first moving block 606, the movement of the first moving block 606 drives the cross bar 603 to move, and the movement of the cross bar 603 drives the limit block 605 to move in the placement groove 602. At the same time, the spring 604 is compressed, and the limit block 605 moves to drive the latch 607 to move to the same position as the installation block 601. The installation bin 701 is placed in the symmetrically arranged installation blocks 601, and the first moving block 606 is released. The compressed spring 604 is reset to drive the limit block 605 to move, thereby driving the latch 607 to be stuck in the slot opened in the installation bin 701 at the position corresponding to the latch 607.

[0027] Specifically, a mounting plate 2 is disposed on the upper end of the beam splitting laser quenching head body 1 , and an air knife 4 is disposed on one side of the laser quenching output head 5 .

[0028] Through the above technical solution, the mounting plate 2 facilitates the installation of the spectroscopic laser quenching head body 1, and the gas knife 4 plays the role of assisting gas flow and controlling the laser beam.

[0029] Specifically, the mounting blocks 601 are divided into two groups, and the two groups of mounting blocks 601 are symmetrically arranged at the lower end of the laser quenching output head 5 . The crossbar 603 penetrates the placement groove 602 and extends to the outside of the mounting blocks 601 .

[0030] Through the above technical solution, the two groups of mounting blocks 601 facilitate the installation of the two ends of the mounting bin 701 , the placement groove 602 is set in the middle position of the mounting block 601 , and the cross bar 603 is slidably set in the placement groove 602 .

[0031] Specifically, the limiting block 605 matches the placement slot 602 , and the latch pin 607 passes through the placement slot 602 and extends to the outside of the mounting block 601 .

[0032] Through the above technical solution, the limit block 605 is slidably set in the placement groove 602, and the sliding setting of the cross bar 603 in the placement groove 602 is limited, which ensures that the cross bar 603 moves in a straight line to a certain extent.

[0033] Specifically, the installation compartment 701 is provided with a slot matching the latch 607 at a position corresponding to the latch 607 , and the cross bar 603 is fixedly connected to the limit block 605 .

[0034] Through the above technical solution, the mounting compartment 701 is fixed and disassembled by using the latch 607 stuck in the slot, which enables the adjustment component 7 to be put into use quickly to a certain extent, thereby improving work efficiency to a certain extent.

[0035] Specifically, the output end of the motor 702 is detachably connected to the forward and reverse screw rods 703 , and the second moving blocks 704 are multiple groups, and the multiple groups of second moving blocks 704 are symmetrically arranged on the outside of the forward and reverse screw rods 703 , and the forward and reverse screw rods 703 match the second moving blocks 704 .

[0036] Through the above technical solution, the motor 702 is connected to an external power supply and a controller to ensure that each device operates independently. The motor 702 drives the forward and reverse screw rods 703 to rotate, and the forward and reverse screw rods 703 drive the symmetrically arranged second moving blocks 704 to move relative to each other.

[0037] Specifically, the slider 705 is slidably connected to the slide groove 706 , and the light blocking plate 707 is detachably connected to the slider 705 .

[0038] Through the above technical solution, the symmetrically arranged second moving block 704 moves relative to drive the symmetrically arranged slider 705 to slide relative to the slide groove 706, thereby driving the symmetrically arranged light blocking plate 707 to move, thereby adjusting the laser beam energy distribution and spot shape.

[0039] In use, when the adjustment component 7 needs to be installed, the user moves the first moving block 606. The movement of the first moving block 606 drives the cross bar 603 to move. The movement of the cross bar 603 drives the limit block 605 to move in the placement groove 602, and at the same time, the spring 604 is compressed. The movement of the limit block 605 drives the bolt 607 to move until it is flush with the installation block 601. The installation bin 701 is placed in the symmetrically arranged installation blocks 601. Then the first moving block 606 is released. The reset of the compressed spring 604 drives the limit block 605 to move. The movement of the limit block 605 drives the bolt 607 to move. The bolt 607 moves and is stuck in the slot opened at the position corresponding to the bolt 607 on the installation bin 701, thus fixedly installing the adjustment component 7. When the energy distribution and spot shape of the laser beam need to be adjusted, the motor 702 needs to be started. The motor 702 drives the left - right threaded rod 703 to rotate. The rotation of the left - right threaded rod 703 drives the symmetrically arranged second moving blocks 704 to move. The movement of the symmetrically arranged second moving blocks 704 drives the symmetrically arranged sliders 705 to slide in the sliding grooves 706. The movement of the symmetrically arranged sliders 705 drives the symmetrically arranged light - blocking plates 707 to move relatively. The relative movement of the symmetrically arranged light - blocking plates 707 adjusts the energy distribution and spot shape of the laser beam.

[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit. The scope is defined by the appended claims and their equivalents.

Claims

1. A spectroscopic laser quenching head, comprising a spectroscopic laser quenching head body (1), characterized in that: A channel (3) is installed at the lower end of the light-splitting laser quenching head body (1); a laser quenching output head (5) is arranged at the lower end of the channel (3); a mounting assembly (6) is installed at the lower end of the laser quenching output head (5); and an adjustment assembly (7) is arranged on one side of the mounting assembly (6); The mounting assembly (6) comprises a mounting block (601), a placement groove (602) is provided inside the mounting block (601), a cross bar (603) is provided inside the placement groove (602), a spring (604) is sleeved on the outer side of the cross bar (603), a limit block (605) is provided at one end of the cross bar (603), a first moving block (606) is installed at one end of the cross bar (603) away from the limit block (605), and a latch (607) is provided on the side of the limit block (605) away from the cross bar (603); The adjustment assembly (7) comprises an installation chamber (701), a motor (702) is installed inside the installation chamber (701), a forward and reverse screw rod (703) is installed at the output end of the motor (702), a second moving block (704) is sleeved on the outer side of the forward and reverse screw rod (703), and one end of the second moving block (704) is connected to a slider (705), the installation chamber (701) is provided with a slide groove (706) at a position corresponding to the slider (705), and a light blocking plate (707) is installed on one side of the slider (705).

2. The spectroscopic laser quenching head according to claim 1, characterized in that: A mounting plate (2) is provided at the upper end of the beam splitting laser quenching head body (1), and an air knife (4) is provided at one side of the laser quenching output head (5).

3. The spectroscopic laser quenching head according to claim 1, characterized in that: The mounting blocks (601) are in two groups, and the two groups of mounting blocks (601) are symmetrically arranged at the lower end of the laser quenching output head (5). The crossbar (603) passes through the placement groove (602) and extends to the outside of the mounting blocks (601).

4. The spectroscopic laser quenching head according to claim 1, characterized in that: The limiting block (605) matches the placement slot (602), and the latch (607) passes through the placement slot (602) and extends to the outside of the installation block (601).

5. The spectroscopic laser quenching head according to claim 1, characterized in that: The installation bin (701) is provided with a slot matching the latch (607) at a position corresponding to the latch (607), and the cross bar (603) is fixedly connected to the limit block (605).

6. The spectroscopic laser quenching head according to claim 1, characterized in that: The output end of the motor (702) is detachably connected to the forward and reverse screw rods (703); the second moving blocks (704) are multiple groups, and the multiple groups of second moving blocks (704) are symmetrically arranged on the outside of the forward and reverse screw rods (703); the forward and reverse screw rods (703) match the second moving blocks (704).

7. The spectroscopic laser quenching head according to claim 1, characterized in that: The slider (705) is slidably connected to the slide groove (706), and the light blocking plate (707) is detachably connected to the slider (705).

Citation Information

Patent Citations

  • Light-splitting laser quenching head

    CN220432888U