Molten aluminum refining device based on refining agent pretreatment

By designing a refining agent pretreatment system in the aluminum liquid refining device, including crushing cylinders and anti-blocking plates, the problem of screen plate blockage is solved, and the quality and efficiency of aluminum liquid refining is improved.

CN222893220UActive Publication Date: 2025-05-23GUANGDONG LONGDA ALUMINUM IND CO LTD +2
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Patent Information

Application Number
CN202421720802.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-23
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The screening plates of existing liquid aluminum refining devices are prone to clogging, resulting in the refining agent not being able to fully enter the mixing drum, resulting in a reduced quality of liquid aluminum refining.

Method used

A liquid aluminum refining device based on refining agent pretreatment is designed. The refining agent is added to the crushing cylinder through the feed tube. The crushing cylinder rotates to crush and grind the agglomerated or larger aluminum material. The grinded aluminum material enters the mixing cylinder through the screen plate, and the holes inside the screen plate are cleaned through the anti-blocking plate to avoid clogging.

Benefits of technology

It effectively avoids clogging of the screen plate, improves the quality and processing efficiency of aluminum liquid refining, and ensures full mixing of the refining agent and aluminum material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of smelting devices, in particular to a molten aluminum refining device based on refining agent pretreatment, which comprises a stirring barrel, a crushing barrel, a support plate, a feeding pipe, a sieve plate, a crushing roller, an anti-blocking plate and a stirring plate, the crushing barrel is arranged above the stirring barrel, the support plate is arranged on one side of the crushing barrel, and the feeding pipe is arranged on the stirring plate. The two ends of the supporting plate are connected with the stirring barrel and the smashing barrel correspondingly, and the feeding pipe is arranged above the smashing barrel. A refining agent is added into the smashing barrel under the action of the feeding pipe, caked or large-particle aluminum materials are left in the smashing barrel, small-particle aluminum materials enter the stirring barrel, the caked or large-particle aluminum materials are smashed and ground through rotation of the smashing barrel, and the ground aluminum materials are left in the sieve plate or enter the stirring barrel. And by rotating the anti-blocking plate, holes in the sieve plate can be effectively cleaned, the phenomenon that the sieve plate is blocked is avoided, and the machining efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting devices, in particular to an aluminum liquid refining device based on refining agent pretreatment. Background Art

[0002] Aluminum alloy has a small weight, low thermal expansion coefficient, good casting performance and wear resistance. The alloy castings cast with it have high impact resistance and good high-pressure density, so it has been widely used in many industries. In order to prevent shrinkage cavities and shrinkage in aluminum alloys and improve the quality of aluminum alloys, nitrogen needs to be filled in the process of smelting aluminum alloys to drive away the gas in the aluminum alloy solution, and refining agents need to be added to make the impurities in the aluminum alloy solution precipitate and float to the liquid surface to facilitate the removal of impurities.

[0003] Chinese patent application publication number CN116656956A discloses a liquid aluminum refining device, including a shell, a refining chamber is provided inside; a screen plate is arranged in the refining chamber, and a plurality of screen holes are provided on the screen plate; a plurality of grinding mechanisms are arranged in the refining chamber and located above the screen plate; a driving mechanism is arranged at one end of the shell. The liquid aluminum refining device, through the coordinated arrangement of the screen plate, the screen holes, the grinding mechanism and the driving mechanism, when the refining agent is blown into the refining chamber, it will fall onto the screen plate, and the refining agent with a smaller volume can pass through the screen holes and contact with the aluminum alloy solution inside the shell; while the refining agent with a larger volume can be driven by the driving mechanism to drive the grinding mechanism to move on the screen plate, the refining agent with a larger volume is fully ground so that it can pass through the screen holes, so that the refining agent can be evenly dispersed on the surface of the aluminum alloy solution, which is convenient for the smooth progress of the aluminum alloy refining operation.

[0004] However, although the aluminum liquid refining device can grind refining agents of smaller volume, the screen plate inside it is prone to clogging, resulting in the refining agent remaining on the surface of the screen plate, making it impossible for the refining agent to fully enter the mixing drum, resulting in an error in the mixing ratio of the refining agent and the aluminum material, thereby reducing the quality of aluminum liquid refining. Utility Model Content

[0005] In view of the above problems, an aluminum liquid refining device based on refining agent pretreatment is provided, in which the refining agent is added to the inside of the crushing drum under the action of the feed pipe, and the aluminum materials with large lumps or particles are left inside the crushing drum, and the aluminum materials with smaller particles enter the mixing drum. The aluminum materials with large lumps or particles are crushed and ground by the rotation of the crushing drum, and the ground aluminum materials are left inside the sieve plate or enter the mixing drum. By rotating the anti-blocking plate, the holes inside the sieve plate can be effectively cleaned to avoid blockage of the sieve plate, thereby improving the processing efficiency of the device.

[0006] In order to solve the problems of the prior art, the utility model provides an aluminum liquid refining device based on refining agent pretreatment, comprising a mixing drum, a crushing drum, a support plate, a feed pipe, a sieve plate, a crushing roller, an anti-blocking plate and a stirring plate, wherein the crushing drum is arranged above the mixing drum, the support plate is arranged on one side of the crushing drum, the two ends of the support plate are respectively connected to the mixing drum and the crushing drum, the feed pipe is arranged above the crushing drum, the sieve plate is arranged at the bottom of the crushing drum, the number of the sieve plates is two, and the two sieve plates are connected by auxiliary bolts, the crushing roller is arranged on the top of the sieve plate, the anti-blocking plate is arranged above the sieve plate, and the stirring plate is arranged inside the mixing drum.

[0007] Preferably, a barrel cover is provided on the top of the pulverizing barrel, the pulverizing barrel and the barrel cover are connected by positioning bolts, the feed pipe is perpendicular to the barrel cover, there are two barrel covers, and a closing cover is rotatably installed on the top of the barrel cover via a hinge.

[0008] Preferably, a motor is arranged at the top center of the cylinder cover, a first bevel gear is arranged at the output end of the motor, a second bevel gear is meshedly connected to one side of the first bevel gear, and a protective cover is arranged on the outer side of the first bevel gear.

[0009] Preferably, a main rotating rod is provided at the bottom of the second bevel gear, a cylinder is sleeved on the outer side of the main rotating rod, and a fixing screw for positioning is penetrated through one side of the cylinder.

[0010] Preferably, two cross bars matching the crushing rollers are provided on one side of the cylinder, the two cross bars are of different lengths, and a threaded cap for limiting is threadedly installed at one end of the cross bar.

[0011] Preferably, two positioning plates are provided on one side of the cylinder, a positioning hole matching the positioning plates is opened inside the anti-blocking plate, a working bolt for positioning is provided on the top thread of the anti-blocking plate, and a brush for cleaning the screen plate is provided at the bottom of the anti-blocking plate.

[0012] Preferably, a hollow cylinder is sleeved on one end of the main rotating rod, a first bolt is threaded through one side of the hollow cylinder, a clamping plate for mounting a stirring plate is symmetrically arranged on the outer wall of the hollow cylinder, and a second bolt is penetrated through the top of the clamping plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The mixing drum and the crushing drum are connected by a supporting plate, and the refining agent is added into the crushing drum through the action of the feed pipe and enters the mixing drum through the sieve plate. The refining agent and the aluminum material can be fully stirred and mixed under the action of the stirring plate inside the mixing drum, so that the aluminum liquid refining quality of the device is improved. The aluminum material enters the crushing drum, and the aluminum material with large lumps or particles remains in the crushing drum, and the aluminum material with small particles enters the mixing drum. The aluminum material with large lumps or particles is crushed and ground by the rotation of the crushing drum, and the ground aluminum material remains in the sieve plate or enters the mixing drum. The holes inside the sieve plate can be effectively cleaned by rotating the anti-blocking plate to avoid blockage of the sieve plate, thereby improving the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of an aluminum liquid refining device based on refining agent pretreatment.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of an aluminum liquid refining device based on refining agent pretreatment.

[0017] Figure 3 It is a schematic diagram of the sieve plate structure of an aluminum liquid refining device based on refining agent pretreatment.

[0018] Figure 4 It is a schematic diagram of the cylinder explosion structure of an aluminum liquid refining device based on refining agent pretreatment.

[0019] Figure 5 This is a schematic diagram of the hollow cylinder explosion structure of an aluminum liquid refining device based on refining agent pretreatment.

[0020] Figure 6 A molten aluminum refining device based on refining agent pretreatment Figure 1 Enlarged structural diagram at A in the middle.

[0021] The numbers in the figure are: 1. mixing drum; 2. crushing drum; 3. support plate; 4. feed pipe; 5. sieve plate; 6. crushing roller; 7. anti-blocking plate; 8. stirring plate; 9. drum cover; 10. closing cover; 11. first bevel gear; 12. second bevel gear; 13. protective cover; 14. main rotating rod; 15. drum body; 16. cross bar; 17. screw cap; 18. positioning plug plate; 19. brush; 20. hollow drum; 21. card plate. DETAILED DESCRIPTION

[0022] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Please refer to Figures 1 to 6, a molten aluminum refining device based on refining agent pretreatment, comprising a mixing drum 1, a crushing drum 2, a support plate 3, a feeding pipe 4, a sieve plate 5, a crushing roller 6, an anti-blocking plate 7 and a stirring plate 8, the crushing drum 2 is arranged above the mixing drum 1, the support plate 3 is arranged on one side of the crushing drum 2, the two ends of the support plate 3 are respectively connected to the mixing drum 1 and the crushing drum 2, the feeding pipe 4 is arranged above the crushing drum 2, the sieve plate 5 is arranged at the bottom of the crushing drum 2, the number of the sieve plates 5 is two, the two sieve plates 5 are connected by auxiliary bolts, the crushing roller 6 is arranged on the top of the sieve plate 5, the anti-blocking plate 7 is arranged above the sieve plate 5, and the stirring plate 8 is arranged inside the mixing drum 1.

[0024] The mixing drum 1 and the crushing drum 2 are connected by the support plate 3. The refining agent is added into the crushing drum 2 under the action of the feed pipe 4 and enters the mixing drum 1 through the sieve plate 5. The refining agent and the aluminum material can be fully stirred and mixed under the action of the stirring plate 8 inside the mixing drum 1, so that the aluminum liquid refining quality of the device is improved. The aluminum material enters the crushing drum 2, and the aluminum material with large lumps or particles is left inside the crushing drum 2. The aluminum material with small particles enters the mixing drum 1. The aluminum material with large lumps or particles is crushed and ground by the rotation of the crushing drum 2. The ground aluminum material is left inside the sieve plate 5 or enters the mixing drum 1. The anti-blocking plate 7 is rotated to effectively clean the holes inside the sieve plate 5 to avoid blockage of the sieve plate 5, thereby improving the processing efficiency of the device.

[0025] like Figure 1 and Figure 6 As shown, a cylinder cover 9 is provided on the top of the pulverizing cylinder 2, and the pulverizing cylinder 2 and the cylinder cover 9 are connected by positioning bolts. The feed pipe 4 is perpendicular to the cylinder cover 9. There are two cylinder covers 9, and a closing cover 10 is installed on the top of the cylinder cover 9 by rotating through a hinge.

[0026] The barrel cover 9 is driven by the crushing barrel 2. When the barrel cover 9 contacts the crushing barrel 2, the positioning bolts inside the barrel cover 9 are rotated to facilitate the positioning of the barrel cover 9. The feed pipe 4 is connected to the barrel cover 9. The closing cover 10 is flipped under the action of the hinge. When the closing cover 10 is opened, it is convenient to add aluminum material and aluminum refining agent into the crushing barrel 2.

[0027] like Figure 2 and Figure 6 As shown, a motor is arranged at the top center of the cylinder cover 9 , a first bevel gear 11 is arranged at the output end of the motor, a second bevel gear 12 is meshedly connected to one side of the first bevel gear 11 , and a protective cover 13 is arranged on the outer side of the first bevel gear 11 .

[0028] The motor is installed through the cylinder cover 9. When the motor is started, the motor drives the first bevel gear 11 to rotate. The first bevel gear 11 meshes with the second bevel gear 12 to provide kinetic energy for the rotation of the main rotating rod 14. At the same time, the protective cover 13 on the outer side of the first bevel gear 11 can improve the protection performance of the device.

[0029] like Figure 2 and Figure 4 As shown, a main rotating rod 14 is disposed at the bottom of the second bevel gear 12 , a cylinder 15 is sleeved on the outer side of the main rotating rod 14 , and a fixing screw for positioning is penetrated through one side of the cylinder 15 .

[0030] When the motor is working, it drives the second bevel gear 12 to rotate. When the second bevel gear 12 rotates, it drives the main rotating rod 14 at the bottom to rotate. Since the cylinder 15 is sleeved on the outside of the main rotating rod 14 and is positioned under the action of the fixed screw, the main rotating rod 14 can drive the cylinder 15 to rotate when it rotates, which is convenient for driving the crushing roller 6 and the anti-blocking plate 7 outside the cylinder 15 to rotate.

[0031] like Figure 2 and Figure 4 As shown, two cross bars 16 matching the crushing roller 6 are arranged on one side of the cylinder 15 , the two cross bars 16 are of different lengths, and a threaded cap 17 for limiting is threadedly installed at one end of the cross bar 16 .

[0032] The two crushing rollers 6 are installed through the cross bar 16. The two crushing rollers 6 have different lengths. The wire cap 17 is installed under the action of the cross bar 16 so that the wire cap 17 is in contact with the crushing roller 6, which is convenient for users to disassemble and assemble the crushing roller 6. The refining agent on the top of the screen plate 5 can be processed through the crushing roller 6.

[0033] like Figure 2 and Figure 4 As shown, two positioning plates 18 are provided on one side of the cylinder 15, a positioning hole matching the positioning plates 18 is opened inside the anti-blocking plate 7, a working bolt for positioning is provided on the top thread of the anti-blocking plate 7, and a brush 19 for cleaning the screen plate 5 is provided at the bottom of the anti-blocking plate 7.

[0034] The positioning plug plate 18 is installed through the positioning hole inside the anti-blocking plate 7. When the positioning plug plate 18 coincides with the positioning hole, the working bolt is rotated to make the working bolt contact with the positioning plug plate 18, so as to realize the positioning installation of the anti-blocking plate 7. At the same time, a brush 19 is provided at the bottom of the anti-blocking plate 7. When the anti-blocking plate 7 rotates, the brush 19 can be driven to rotate, thereby effectively cleaning the holes inside the sieve plate 5 to avoid blockage of the sieve plate 5.

[0035] like Figure 2As shown in the figure, a hollow cylinder 20 is sleeved on one end of the main rotating rod 14, a first bolt is threaded through one side of the hollow cylinder 20, a clamping plate 21 for mounting the stirring plate 8 is symmetrically arranged on the outer wall of the hollow cylinder 20, and a second bolt is penetrated through the top of the clamping plate 21.

[0036] The main rotating rod 14 is installed through the hollow cylinder 20. When the height adjustment of the hollow cylinder 20 is completed, the first bolt is rotated to make the first bolt contact with the main rotating rod 14, so that the hollow cylinder 20 can be disassembled and assembled. At the same time, a clamping plate 21 is provided on the outside of the hollow cylinder 20, and the stirring plate 8 is installed inside the clamping plate 21. When the stirring plate 8 needs to be positioned, the user manually rotates the second bolt to make the second bolt pass through the top of the clamping plate 21 and make the second bolt contact with the stirring plate 8, thereby realizing the positioning of the stirring plate 8.

[0037] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A molten aluminum refining device based on refining agent pretreatment, characterized in that: The invention comprises a mixing drum (1), a crushing drum (2), a support plate (3), a feeding pipe (4), a sieve plate (5), a crushing roller (6), an anti-blocking plate (7) and an agitating plate (8), wherein the crushing drum (2) is arranged above the mixing drum (1), the support plate (3) is arranged on one side of the crushing drum (2), the two ends of the support plate (3) are respectively connected to the mixing drum (1) and the crushing drum (2), the feeding pipe (4) is arranged above the crushing drum (2), the sieve plate (5) is arranged at the bottom of the crushing drum (2), there are two sieve plates (5), the two sieve plates (5) are connected by auxiliary bolts, the crushing roller (6) is arranged at the top of the sieve plate (5), the anti-blocking plate (7) is arranged above the sieve plate (5), and the agitating plate (8) is arranged inside the mixing drum (1).

2. The aluminum liquid refining device based on refining agent pretreatment according to claim 1 is characterized in that: A cylinder cover (9) is arranged on the top of the pulverizing cylinder (2); the pulverizing cylinder (2) and the cylinder cover (9) are connected via positioning bolts; the feed pipe (4) is perpendicular to the cylinder cover (9); there are two cylinder covers (9); a closing cover (10) is rotatably mounted on the top of the cylinder cover (9) via a hinge.

3. The aluminum liquid refining device based on refining agent pretreatment according to claim 2 is characterized in that: A motor is arranged at the top center of the cylinder cover (9), a first bevel gear (11) is arranged at the output end of the motor, a second bevel gear (12) is meshedly connected to one side of the first bevel gear (11), and a protective cover (13) is arranged on the outer side of the first bevel gear (11).

4. The aluminum liquid refining device based on refining agent pretreatment according to claim 3 is characterized in that: A main rotating rod (14) is arranged at the bottom of the second bevel gear (12), a cylinder (15) is sleeved on the outer side of the main rotating rod (14), and a fixing screw for positioning is penetrated through one side of the cylinder (15).

5. The aluminum liquid refining device based on refining agent pretreatment according to claim 4 is characterized in that: Two cross bars (16) matching the crushing roller (6) are arranged on one side of the cylinder (15); the two cross bars (16) have different lengths; and a threaded cap (17) for limiting is threadedly installed on one end of the cross bar (16).

6. The aluminum liquid refining device based on refining agent pretreatment according to claim 5 is characterized in that: Two positioning plug plates (18) are arranged on one side of the cylinder (15); a positioning hole matching the positioning plug plates (18) is opened inside the anti-blocking plate (7); a working bolt for positioning is arranged on the top thread of the anti-blocking plate (7); and a brush (19) for cleaning the screen plate (5) is arranged at the bottom of the anti-blocking plate (7).

7. The aluminum liquid refining device based on refining agent pretreatment according to claim 6 is characterized in that: A hollow cylinder (20) is sleeved on one end of the main rotating rod (14), a first bolt is threadedly penetrated through one side of the hollow cylinder (20), a clamping plate (21) for mounting the stirring plate (8) is symmetrically arranged on the outer wall of the hollow cylinder (20), and a second bolt is penetrated through the top of the clamping plate (21).

Citation Information

Patent Citations

  • Molten aluminum refining device

    CN116656956A