Antibacterial treatment equipment for polyester low stretch yarn production
By combining spraying and material shooting mechanism in the antibacterial treatment equipment for the production of polyester low-elastic wire, the fabric and the bacterial remover are fully reacted, and the problem of low sterilization efficiency in the prior art is solved, and a more efficient sterilization effect is achieved.
Patent Information
- Application Number
- CN202421579373.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, fabric cannot fully react with the sterilizer through soaking alone, resulting in insufficient local absorption and affecting the sterilization efficiency of fabric.
An antibacterial treatment equipment for the production of polyester low-elastic wire was designed, and the spraying mechanism was combined with the spraying mechanism to fully absorb the bacterial agent during the soaking process by spraying and slapping.
通过喷淋和拍打的方式,使面料与除菌剂充分反应,提高了除菌效率,解决了局部吸收不充分的问题。
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Figure CN222893378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to an antibacterial treatment device for the production of polyester low-elastic yarn. Background Art
[0002] Polyester low-elastic yarn is a type of textured yarn of polyester chemical fiber. It is made of polyester chips as raw materials, using high-speed spinning of polyester pre-oriented yarn, and then processed by drawing and false twisting. It has the characteristics of short process, high efficiency and good quality.
[0003] Among them, China patents a bedding fabric antibacterial treatment device <publication number CN220149846U>, which specifically includes an antibacterial treatment device body, wherein a first inlet and outlet box and a second inlet and outlet box are fixedly installed on both sides of the interior of the antibacterial treatment device body, a "U"-shaped shell is fixedly installed in the middle of the first inlet and outlet box and the second inlet and outlet box and at the top of the antibacterial treatment device body, a unwinding drum is fixedly installed in the interior of the first inlet and outlet box, and a winding drum is fixedly connected to one side of the second inlet and outlet box, an antibacterial pool is opened in the interior of the antibacterial treatment device body and in the middle of the first inlet and outlet box and the second inlet and outlet box, and an inclined plate is fixedly installed above the antibacterial pool and on one side of the second inlet and outlet box.
[0004] The device is provided with an inclined plate and multiple groups of squeezing rollers to squeeze out excess sterilizer in the fabric, causing it to drip onto the inclined plate and then flow back into the sterilization tank, thereby avoiding waste of sterilizer. Through the cooperation of the threaded rod, the sliding lifting plate and the heating plate, the sterilizer remaining in the fabric after squeezing out the water is heated and dried when the fabric passes through the second inlet and outlet box. However, the fabric cannot fully react with the sterilizer by simply soaking it, and this causes insufficient local absorption, affecting the sterilization efficiency of the fabric.
[0005] Therefore, it is particularly important to design an antibacterial treatment device for the production of polyester low-elastic yarn to solve the defects of the above-mentioned prior art. Utility Model Content
[0006] 1) Technical problems to be solved by the utility model
[0007] In view of the shortcomings of the prior art, the utility model designs an antibacterial treatment equipment for the production of polyester low-elastic yarn. The antibacterial treatment equipment aims to solve the technical problem that the fabric cannot fully react with the disinfectant by just soaking it in the prior art, and causes insufficient local absorption, thereby affecting the sterilization efficiency of the fabric.
[0008] 2) Technical solution
[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0010] An antibacterial treatment device for producing polyester drawn textured yarn, including a soaking pool. One side of the top of the soaking pool is rotatably connected with a guiding roller. A material patting mechanism is installed inside the soaking pool. A first material guiding roller is rotatably connected between the material patting mechanism and the guiding roller inside the soaking pool. A spraying mechanism is installed above the material patting mechanism on the top of the soaking pool. One side of the soaking pool is fixedly connected with a drying chamber. An extrusion mechanism is installed on the top of the soaking pool between the drying chamber and the spraying mechanism.
[0011] As a preferred solution of the present utility model, a liquid discharge pipe is installed outside the soaking pool. A valve is installed inside the liquid discharge pipe. Soaking liquid is stored inside the soaking pool.
[0012] As a preferred solution of the present utility model, the material patting mechanism is composed of a first feeding roller, a connecting frame, a patting roller and a rotating motor. Three first feeding rollers are rotatably connected above the soaking liquid inside the soaking pool. One connecting frame is rotatably connected between adjacent two first feeding rollers inside the soaking pool. Two patting rollers are rotatably connected inside the connecting frame. One end of the connecting frame is installed with a rotating motor outside the soaking pool.
[0013] By adopting the above technical solution, when the spraying mechanism extracts the bactericide and sprays it on the fabric, the first feeding roller conveys the fabric around the top of the left connecting frame and the bottom of the right connecting frame respectively. The rotating motor drives the connecting frame to rotate, driving the patting roller to pat the wet fabric, so that the fabric fully absorbs the bactericide and improves the processing efficiency.
[0014] As a preferred solution of the present utility model, the spraying mechanism is composed of a mounting frame, a water storage strip, a spraying frame, a water pump and a water delivery pipe. The mounting frame is fixedly connected to the top of the soaking pool. The water storage strip is installed on the top of the mounting frame. Three spraying frames are installed at the bottom of the mounting frame below the water storage strip. A water pump is installed on one side of the water storage strip. A water delivery pipe is connected between the water pump and the bottom side of the soaking pool.
[0015] By adopting the above technical solution, the water pump extracts and conveys the bactericide in the soaking pool to the water storage strip through the water delivery pipe. The water storage strip sprays the bactericide onto the fabric through the spraying frame, assisting the material patting mechanism to make the fabric fully absorb the bactericide.
[0016] As a preferred solution of the present utility model, a feeding port is opened on the side of the drying chamber corresponding to the soaking pool. A discharging port is opened at a position corresponding to the feeding port on the side of the drying chamber far from the soaking pool. Second material guiding rollers are rotatably connected inside both the feeding port and the discharging port. A dryer is installed on the top inner wall of the drying chamber. Three second feeding rollers are rotatably connected inside the drying chamber.
[0017] By adopting the above technical solution, the feed inlet guides the fabric to be dried into the drying chamber, the discharge outlet guides the dried fabric out of the drying chamber, and the guide roller 2 improves the smoothness of the fabric in and out of the drying chamber.
[0018] As a preferred solution of the utility model, an air pump is installed on the outside of the drying chamber, and an exhaust pipe is installed on one side of the air pump.
[0019] By adopting the above technical solution, the vacuum pump extracts the water vapor generated by drying and discharges it through the exhaust pipe, thereby preventing the water vapor from condensing and dripping on the surface of the fabric, causing secondary humidification and affecting the drying efficiency of the fabric.
[0020] As a preferred scheme of the utility model, the extrusion mechanism is composed of an adjusting frame, a pressure roller frame, an adjusting screw and a supporting roller, the top of the immersion tank is fixedly connected to the adjusting frame, and slide grooves are opened on both sides of the inner wall of the adjusting frame, and the pressure roller frame is slidably connected to the bottom of the adjusting frame, and directional pulleys are rotatably connected to the two sides of the pressure roller frame and at positions corresponding to the slide grooves, the pressure roller frame is slidably connected to the slide groove through the directional pulleys, the top of the pressure roller frame is rotatably connected to the adjusting screw, and the pressure roller frame is threadedly connected to the top center of the adjusting frame through the adjusting screw, the top of the adjusting screw is located above the adjusting frame and is fixedly connected to a rotating handle, the bottom of the pressure roller frame is rotatably connected to a pair of pressure rollers, and the interior of the immersion tank is located below the pressure roller and is rotatably connected to the supporting roller.
[0021] By adopting the above technical solution, the turning handle drives the adjusting screw to be threadedly connected with the adjusting frame, driving the pressing roller frame to descend according to the thickness of the fabric, so that the pressing roller and the supporting roller squeeze out the excess sterilizer from the fabric after soaking and spraying, thereby improving the drying efficiency of the fabric.
[0022] 3) Beneficial effects
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] First, the guide roller 1 guides the fabric on the guide roller to the bottom of the soaking pool for soaking, and then transports it to the feed roller 1. When the feed roller 1 transports the fabric around the connecting frame, the spray mechanism extracts the sterilizing agent to spray the fabric. The rotating motor drives the connecting frame to rotate, and drives the patting roller to pat the wet fabric, so that the fabric can fully absorb the sterilizing agent and improve the processing efficiency.
[0025] Secondly, the turning handle drives the adjusting screw to be threadedly connected with the adjusting frame, driving the pressing roller frame to descend according to the thickness of the fabric, so that the pressing roller and the supporting roller squeeze out the excess sterilizer from the fabric after soaking and spraying, and transport it to the drying room through the feed port. When the dryer dries the fabric, the vacuum pump extracts the water vapor generated by drying and discharges it through the exhaust pipe to prevent the water vapor from condensing and dripping on the surface of the fabric, causing secondary humidification and affecting the drying efficiency of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the antibacterial treatment equipment for the production of polyester low-elastic yarn;
[0027] Figure 2 This is a schematic diagram of the internal structure of the antibacterial treatment equipment for the production of polyester low-elastic yarn;
[0028] Figure 3 This is a partial structural diagram of the antibacterial treatment equipment for the production of polyester low-elastic yarn;
[0029] Figure 4 It is a schematic diagram of the structure of the connecting frame and the material beating roller;
[0030] Figure 5 It is a schematic diagram of the structure of the pressure roller frame.
[0031] In the figure: 1. Soaking tank; 101. Guide roller; 102. Guide roller 1; 103. Drain pipe; 2. Material patting mechanism; 201. Feed roller 1; 202. Connecting frame; 2021. Material patting roller; 2022. Rotating motor; 3. Spraying mechanism; 301. Mounting frame; 302. Water storage bar; 303. Spraying frame; 304. Water pump; 305. Water pipe; 4. Drying chamber; 401. Feed inlet; 402. Discharge port; 403. Guide roller 2; 404. Dryer; 405. Feed roller 2; 406. Air pump; 4061. Exhaust pipe; 5. Extrusion mechanism; 501. Adjusting frame; 502. Pressing roller frame; 5021. Directional pulley; 503. Adjusting screw; 5031. Turning handle; 504. Support roller. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0033] Example:
[0034] The utility model provides an antibacterial treatment device for the production of polyester low-elastic yarn, which aims to solve the technical problem that the fabric cannot fully react with the disinfectant by soaking it in the prior art, and the local absorption is insufficient, which affects the disinfection efficiency of the fabric;
[0035] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0036] An antibacterial treatment device for producing polyester low-elastic yarn includes a soaking tank 1, a top side of the soaking tank 1 is rotatably connected to a guide roller 101, the interior of the soaking tank 1 is located between a material patting mechanism 2 and the guide roller 101 and is rotatably connected to a material guide roller 102, the material guide roller 102 guides the fabric on the guide roller 101 to the bottom of the soaking tank 1 for soaking, and then transports it to a feed roller 201, a drain pipe 103 is installed on the outside of the soaking tank 1, a valve is installed inside the drain pipe 103, soaking liquid is stored inside the soaking tank 1, and the valve controls the drain pipe 103 to discharge and replace the soaking liquid stored in the soaking tank 1.
[0037] Among them, see Figure 1 , Figure 2 , Figure 3 and Figure 4 A material-patting mechanism 2 is installed inside the soaking tank 1, and the material-patting mechanism 2 consists of a feed roller 201, a connecting frame 202, a feed roller 2021 and a rotating motor 2022. The interior of the soaking tank 1 is located above the soaking liquid and is rotatably connected to three groups of feed rollers 201. The interior of the soaking tank 1 is located between two adjacent groups of feed rollers 201 and is rotatably connected to a group of connecting frames 202. The interior of the connecting frame 202 is rotatably connected to two groups of feed rollers 2021. One end of the connecting frame 202 is located outside the soaking tank 1 and is equipped with a rotating motor 2022. When the feed roller 201 conveys the fabric around the connecting frame 202 for transportation, the spray mechanism 3 extracts the sterilizing agent to spray the fabric. The rotating motor 2022 drives the connecting frame 202 to rotate, and drives the feed roller 2021 to beat the wet fabric, so that the fabric can fully absorb the sterilizing agent, thereby improving the processing efficiency.
[0038] For further information, see Figure 1 and Figure 2 The top of the soaking pool 1 is located above the material-patting mechanism 2 and is equipped with a spray mechanism 3. The spray mechanism 3 is composed of a mounting frame 301, a water storage bar 302, a spray frame 303, a water pump 304 and a water pipe 305. The top of the soaking pool 1 is fixedly connected with the mounting frame 301, and a water storage bar 302 is installed on the top of the mounting frame 301. Three groups of spray frames 303 are installed below the water storage bar 302 and at the bottom of the mounting frame 301. A water pump 304 is installed on one side of the water storage bar 302. A water pipe 305 is connected between the water pump 304 and the bottom side of the soaking pool 1. The water pump 304 extracts the sterilizing agent in the soaking pool 1 through the water pipe 305 and transports it to the water storage bar 302. The water storage bar 302 sprays the sterilizing agent onto the fabric through the spray frame 303, which assists the material-patting mechanism 2 to make the fabric fully absorb the sterilizing agent.
[0039] For further information, see Figure 1 , Figure 2 and Figure 3A drying chamber 4 is fixedly connected to one side of the soaking pool 1, a feed port 401 is provided on the side of the drying chamber 4 corresponding to the soaking pool 1, a discharge port 402 is provided on the side of the drying chamber 4 away from the soaking pool 1 and corresponding to the feed port 401, and a guide roller 403 is rotatably connected inside the feed port 401 and the discharge port 402, and the guide roller 403 transmits the fabric being dried, the feed port 401 guides the fabric to be dried into the drying chamber 4, and the discharge port 402 guides the dried fabric out of the drying chamber 4, and the guide roller 402 guides the fabric to be dried out of the drying chamber 4. 3. To improve the smoothness of fabrics in and out of the drying chamber 4, a dryer 404 is installed on the top of the inner wall of the drying chamber 4. The dryer 404 dries the moisture contained in the fabrics. Three sets of feeding rollers 405 are rotatably connected inside the drying chamber 4. An air pump 406 is installed on the outside of the drying chamber 4. An exhaust pipe 4061 is installed on one side of the air pump 406. The air pump 406 extracts the water vapor generated by drying and discharges it through the exhaust pipe 4061 to prevent the water vapor from condensing and dripping on the surface of the fabric, causing secondary humidification and affecting the drying efficiency of the fabric.
[0040] For further information, see Figure 1 , Figure 2 , Figure 3 and Figure 5 A squeezing mechanism 5 is installed at the top of the soaking tank 1 between the drying chamber 4 and the spraying mechanism 3. The squeezing mechanism 5 is composed of an adjusting frame 501, a pressing roller frame 502, an adjusting screw 503 and a supporting roller 504. The top of the soaking tank 1 is fixedly connected with the adjusting frame 501. Slide grooves are provided on both sides of the inner wall of the adjusting frame 501. The lower part of the adjusting frame 501 is slidably connected with the pressing roller frame 502. The two sides of the pressing roller frame 502 and the positions corresponding to the slide grooves are rotatably connected with directional pulleys 5021. The pressing roller frame 502 is slidably connected with the slide groove through the directional pulley 5021. The top of the pressing roller frame 502 is rotatably connected with the adjusting screw. 503, the pressing roller frame 502 is threadedly connected to the top center of the adjusting frame 501 through the adjusting screw 503, the top of the adjusting screw 503 is located above the adjusting frame 501 and is fixedly connected with a rotating handle 5031, the bottom of the pressing roller frame 502 is rotatably connected to a pair of pressing rollers, the interior of the immersion tank 1 is located below the pressing rollers and is rotatably connected to a supporting roller 504, the rotating handle 5031 drives the adjusting screw 503 to be threadedly connected to the adjusting frame 501, and drives the pressing roller frame 502 to adjust and descend according to the thickness of the fabric, so that the pressing roller and the supporting roller 504 squeeze out excess sterilizing agent from the fabric after soaking and spraying, thereby improving the efficiency of fabric drying.
[0041] In addition, it should be added based on the contents of the above embodiments that the spray rack 303, the water pump 304, the dryer 404 and the vacuum pump 406 are all existing technologies, and their internal working principles and operating procedures will not be described in detail here.
[0042] The working process of the utility model is as follows: first, the guide roller 102 guides the fabric on the guide roller 101 to the bottom of the soaking tank 1 for soaking, and then transports it to the feed roller 201. The feed roller 201 transports the fabric around the top of the left connecting frame 202 and the bottom of the right connecting frame 202 respectively. The water pump 304 extracts the sterilizing agent in the soaking tank 1 through the water pipe 305 and transports it to the water storage bar 302. The water storage bar 302 sprays the sterilizing agent onto the fabric through the spray frame 303. The rotating motor 2022 drives the connecting frame 202 to rotate, drives the patting roller 2021 to pat the wet fabric, so that the fabric can fully absorb the sterilizing agent. The rotating handle 5031 drives the adjusting screw 503 and the adjusting frame 501 is threadedly connected, driving the pressure roller frame 502 to adjust and descend according to the thickness of the fabric, so that the pressure roller and the support roller 504 squeeze out the excess sterilizer from the fabric after soaking and spraying, the feed port 401 guides the fabric to be dried into the drying chamber 4, the dryer 404 dries the moisture contained in the fabric, the guide roller 2 403 transfers the fabric being dried, the vacuum pump 406 extracts the water vapor generated by drying and discharges it through the exhaust pipe 4061 to prevent the water vapor from condensing and dripping on the surface of the fabric, causing secondary humidification and affecting the fabric drying efficiency, the discharge port 402 guides the dried fabric out of the drying chamber 4, and the guide roller 2 403 improves the smoothness of the fabric in and out of the drying chamber 4.
[0043] The entire operation process is simple and convenient. Compared with the existing antibacterial treatment equipment, the utility model can make the fabric and the disinfectant fully absorb and react through design, improve the processing efficiency of the fabric, and enhance the overall practicality.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An antibacterial treatment device for producing polyester low-elastic yarn, comprising a soaking tank (1), characterized in that: A guide roller (101) is rotatably connected to one side of the top of the soaking tank (1), a material-beating mechanism (2) is installed inside the soaking tank (1), a material-guide roller (102) is rotatably connected to the inside of the soaking tank (1) between the material-beating mechanism (2) and the guide roller (101), a spray mechanism (3) is installed on the top of the soaking tank (1) above the material-beating mechanism (2), a drying chamber (4) is fixedly connected to one side of the soaking tank (1), and a squeezing mechanism (5) is installed on the top of the soaking tank (1) between the drying chamber (4) and the spray mechanism (3).
2. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 1 is characterized by: A liquid discharge pipe (103) is installed on the outside of the soaking tank (1), a valve is installed inside the liquid discharge pipe (103), and soaking liquid is stored inside the soaking tank (1).
3. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 1 is characterized by: The material-beating mechanism (2) is composed of a feed roller (201), a connecting frame (202), a feed roller (2021) and a rotating motor (2022); the interior of the soaking tank (1) is located above the soaking liquid and is rotatably connected to three groups of feed rollers (201); the interior of the soaking tank (1) is located between two adjacent groups of feed rollers (201) and is rotatably connected to a group of connecting frames (202); the interior of the connecting frame (202) is rotatably connected to two groups of feed rollers (2021); one end of the connecting frame (202) is located outside the soaking tank (1) and is equipped with a rotating motor (2022).
4. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 1, characterized in that: The spray mechanism (3) is composed of a mounting frame (301), a water storage bar (302), a spray frame (303), a water pump (304) and a water pipe (305); the top of the soaking pool (1) is fixedly connected to the mounting frame (301); the top of the mounting frame (301) is installed with a water storage bar (302); below the water storage bar (302) and at the bottom of the mounting frame (301), three groups of spray frames (303) are installed; one side of the water storage bar (302) is installed with a water pump (304); and a water pipe (305) is connected between the water pump (304) and the bottom side of the soaking pool (1).
5. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 1, characterized in that: A feed inlet (401) is provided on a side of the drying chamber (4) corresponding to the soaking tank (1), and a discharge port (402) is provided on a side of the drying chamber (4) away from the soaking tank (1) and at a position corresponding to the feed inlet (401). The feed inlet (401) and the discharge port (402) are both rotatably connected to two guide rollers (403). A dryer (404) is installed on the top of the inner wall of the drying chamber (4), and three sets of two feed rollers (405) are rotatably connected to the interior of the drying chamber (4).
6. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 5, characterized in that: An air pump (406) is installed on the outside of the drying chamber (4), and an exhaust pipe (4061) is installed on one side of the air pump (406).
7. The antibacterial treatment equipment for polyester low-elastic yarn production according to claim 1 is characterized by: The squeezing mechanism (5) is composed of an adjusting frame (501), a pressing roller frame (502), an adjusting screw (503) and a supporting roller (504); the top of the soaking tank (1) is fixedly connected with the adjusting frame (501); both sides of the inner wall of the adjusting frame (501) are provided with sliding grooves; the lower part of the adjusting frame (501) is slidably connected with the pressing roller frame (502); both sides of the pressing roller frame (502) and the positions corresponding to the sliding grooves are rotatably connected with directional pulleys (5021); the pressing roller frame (502) is rotated by the directional pulleys to move the pressing roller frame (502) to the supporting roller frame (504); (5021) is slidably connected to the slide groove, the top of the pressure roller frame (502) is rotatably connected to an adjusting screw (503), the pressure roller frame (502) is threadedly connected to the top center of the adjusting frame (501) through the adjusting screw (503), the top of the adjusting screw (503) is located above the adjusting frame (501) and is fixedly connected to a handle (5031), the bottom of the pressure roller frame (502) is rotatably connected to a pair of pressure rollers, and the interior of the immersion tank (1) is located below the pressure rollers and is rotatably connected to a support roller (504).
Citation Information
Patent Citations
Antibacterial treatment device for bedding fabric
CN220149846U