Continuous dyeing equipment suitable for cool and comfortable ultra-thin denim fabric
By introducing components such as stirring rods and heating tubes into the dyeing equipment, the problem of uneven dyeing caused by dye stagnation was solved, achieving uniform dyeing and efficient drying of cool, comfortable, and ultra-thin denim fabrics.
Patent Information
- Application Number
- CN202520039351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing dyeing equipment, the dye tends to remain stationary in the dyeing vat when the fabric is immersed in the dyeing process, resulting in uneven dyeing and affecting the dyeing effect of the fabric.
The continuous dyeing equipment includes components such as stirring rods, pressure rollers, extrusion rollers, telescopic rods, and heating tubes. The stirring rods are driven by a motor to stir the dye, and the combination of the pressure rollers and extrusion rollers achieves a uniform reaction between the dye and the fabric. The fabric is then dried uniformly by the heating tubes.
It achieves uniform reaction between dye and fabric and efficient drying, improving dyeing uniformity and drying efficiency, and ensuring fabric quality.
Smart Images
Figure CN223633616U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the dyeing technical field of jean fabric, more specifically, it relates to a continuous dyeing equipment suitable for cool and comfortable super-thin jean fabric. BACKGROUND
[0002] With the development of clothing industry, the demand for cloth is also increasing, and the production process of cloth is also increasingly refined. In the production process of cloth, the cloth needs to go through various processes such as cleaning and dyeing, and the quality of the subsequent products is directly determined by the dyeing.
[0003] Based on the above, the present inventor found that the following problems exist: the current dyeing equipment may cause uneven dyeing of cloth when the cloth is immersed in dye, because the dye remains in the bottom of the cylinder and keeps a relatively static state after being injected into the cylinder, and the flow of the dye is basically driven by the movement of the cloth, which may affect the dyeing effect of the cloth.
[0004] Therefore, in view of the above problems, the present application provides a continuous dyeing equipment suitable for cool and comfortable super-thin jean fabric, so as to achieve the purpose of being more practical. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the above technical problems, the utility model provides a continuous dyeing equipment suitable for cool and comfortable super-thin jean fabric to solve the problems in the prior art.
[0006] The purpose and effect of the continuous dyeing equipment suitable for cool and comfortable super-thin jean fabric are achieved by the following specific technical means:
[0007] The utility model provides a kind of continuous dyeing equipment suitable for cool and comfortable ultra-thin jean fabric, including workbench, dyeing mechanism and heating mechanism, the top side of the workbench is equipped with dyeing box, and the outside side of the dyeing box is hinged with box door, the top of the workbench is equipped with drying box on the side of dyeing box, the inside of the dyeing box is equipped with dyeing chamber, and the inside side of the dyeing chamber is equipped with first inlet, the dyeing mechanism includes several stirring rods, and the bottom of the dyeing chamber is equipped with dyeing pool, the inside of the dyeing pool is equipped with liquid storage groove, and the inside bottom end of the liquid storage groove is equipped with fixed plate, the inside of the fixed plate is equipped with second shaft, and the bottom end of the second shaft penetrates fixed plate, and is equipped with connecting piece, several the stirring rods are installed outside connecting piece, the inside of the liquid storage groove is equipped with a pair of fifth godets, and the outside of a pair of the fifth godets is equipped with press roll, the heating mechanism includes heating pipe, and the inside of the drying box is equipped with drying chamber, the inside of the drying chamber is equipped with several second connecting plates on both sides, and the heating pipe is installed between second connecting plate, the side of the drying box is equipped with second inlet, and the inside of the drying box is equipped with second outlet on the side away from second inlet.
[0008] Further, the outside side of the dyeing box is equipped with motor, and the output end of the motor is drivingly connected with first shaft, and one end of the first shaft penetrates dyeing pool and is equipped with driving bevel gear.
[0009] Further, the top end of the second shaft is equipped with driven bevel gear, and the driving bevel gear and driven bevel gear are meshed with each other, and the inside of the dyeing chamber is equipped with first outlet on the side away from first inlet.
[0010] Further, the inside of the dyeing chamber is equipped with a pair of third godets on both sides close to first outlet through connecting piece, and the outside of a pair of the third godets is equipped with extrusion roller.
[0011] Further, the inside of the dyeing chamber is equipped with groove on both sides of one pair of third connecting pieces, and a pair of the grooves is equipped with telescopic rod inside, and the output end of a pair of the telescopic rods is connected with connecting rod, and one end of the connecting rod is connected with one pair of third connecting pieces.
[0012] Further, the inside of the drying chamber is equipped with a pair of first connecting plates on both sides and a pair of fourth godets between two pairs of the first connecting plates, and the outside of a pair of the fourth godets is equipped with fixed roller, the top of the drying box is equipped with through hole, and the top of the drying box is equipped with fume collecting hood, the inside of the fume collecting hood is communicated with through hole, and the top end of the fume collecting hood is connected with smoke exhaust pipe.
[0013] Further, the outside of the dyeing box is provided with a first supporting roller through a first connecting piece on one side close to the first feeding port, and the outside of the first supporting roller is provided with a feeding roller.
[0014] Compared with the prior art, the utility model has the advantages of:
[0015] 1. The continuous dyeing equipment suitable for cool and comfortable ultra-thin jean fabric, through the cooperation of the dyeing pool, the motor, the first rotating shaft, the second rotating shaft, the stirring rod, the pressing roller, the extruding roller, the telescopic rod and the connecting rod, the cloth is fixed in the inside of the liquid storage tank through a pair of pressing rollers, the cloth is placed for a period of time, the dye and the cloth react with each other, the cloth is dyed, the motor is started during dyeing, the first rotating shaft is driven to rotate, the second rotating shaft is driven to rotate through the cooperation of the driving bevel gear and the driven bevel gear, and the bottom of the liquid storage tank is stirred, so that the flowability and uniformity of the dye are improved, the dye uniformly reacts with the cloth, the cloth is conveyed after dyeing, but the cloth contains a lot of excess dye water, when the cloth is conveyed to one of the extruding rollers, the telescopic rod is started to drive the connecting rod and the other pressing roller to move upwards, the pair of pressing rollers are attached to each other, the cloth is pressed, and the excess dye water in the cloth is preliminarily drained, and the efficiency of subsequent drying is improved.
[0016] 2. The continuous dyeing equipment suitable for cool and comfortable ultra-thin jean fabric, through the cooperation of the drying chamber, the fixing roller, the heating pipe, the second discharge port, the through hole, the smoke collecting cover and the smoke exhaust pipe, the preliminarily drained cloth is conveyed into the inside of the drying chamber through the first discharge port and the second feeding port, the two sides of the cloth are uniformly dried through the cooperation of the plurality of heating pipes, hot air is generated when the cloth is heated and flows upwards, the hot air flows into the inside of the smoke collecting cover through the through hole and the smoke collecting cover, and then is discharged out of the equipment through the smoke exhaust pipe, the drying efficiency is improved, and the cloth is wound on the winding roller through the second discharge port after drying; the utility model has the advantages of simple and reasonable structure, novel design, simple and convenient operation, uniform and continuous dyeing of the cloth by the dye, improved efficiency of drying and winding, and high practical value. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic view of the utility model.
[0018] Figure 2 It is a three-dimensional schematic view of the inside of the dyeing box of the utility model.
[0019] Figure 3 It is a three-dimensional schematic view of the drying box of the utility model.
[0020] Figure 4 is a schematic view of a plane section of the utility model.
[0021] In the drawing, the corresponding relationship of component name and figure number is:
[0022] 1001, workbench; 1002, dyeing box; 1003, drying box; 1004, dyeing chamber; 1005, box door; 1006, first feeding port; 1007, first supporting roller; 1008, feeding roller; 1009, second supporting roller; 1010, winding roller; 2001, dyeing pool; 2002, liquid storage tank; 2003, motor; 2004, first rotating shaft; 2005, fixed plate; 2006, driving bevel gear; 2007, second rotating shaft; 2008, driven bevel gear; 2009, stirring rod; 2010, compression roller; 2011, first discharging port; 2012, third supporting roller; 2013, extruding roller; 2014, recess; 2015, telescopic rod; 2016, connecting rod; 2017, third connecting piece; 3001, drying chamber; 3002, first connecting plate; 3003, fourth supporting roller; 3004, fixed roller; 3005, second connecting plate; 3006, heating pipe; 3007, second discharging port; 3008, through hole; 3009, smoke collecting cover; 3010, smoke exhaust pipe; 3011, second feeding port. DETAILED DESCRIPTION
[0023] The embodiment of the utility model will be described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0024] Example:
[0025] As shown in the accompanying Figure 1 to the accompanying Figure 4 As shown in the accompanying
[0026] This utility model provides a continuous dyeing device suitable for cool, comfortable, and ultra-thin denim fabrics, including a workbench 1001, a dyeing mechanism, and a heating mechanism. A dyeing box 1002 is installed on one side of the top of the workbench 1001, and a door 1005 is hinged to the outer side of the dyeing box 1002. A drying box 1003 is installed on the top of the workbench 1001 on one side of the dyeing box 1002. A dyeing chamber 1004 is provided inside the dyeing box 1002, and a first feed inlet 1006 is provided on one side of the dyeing chamber 1004. The dyeing mechanism includes several stirring rods 2009, and a dyeing pool 2001 is installed at the bottom of the dyeing chamber 1004. A liquid storage tank 2002 is provided inside the dyeing pool 2001, and a fixing plate 2005 is installed at the bottom of the liquid storage tank 2002. The fixed plate 2005 has a second rotating shaft 2007 inside, and the bottom end of the second rotating shaft 2007 passes through the fixed plate 2005 and is equipped with a connector. Several stirring rods 2009 are installed outside the connector. A pair of fifth rollers are installed inside the liquid storage tank 2002, and pressure rollers 2010 are provided outside each pair of fifth rollers. The heating mechanism includes a heating tube 3006. The drying chamber 1003 has a drying chamber 3001 inside. Several second connecting plates 3005 are installed on both sides of the drying chamber 3001. The heating tubes 3006 are installed between the second connecting plates 3005. A second feed inlet 3011 is provided on one side of the drying chamber 1003, and a second discharge outlet 3007 is provided on the side of the drying chamber 1003 away from the second feed inlet 3011.
[0027] Among them, a motor 2003 is installed on the outer side of the dyeing box 1002, and the output end of the motor 2003 is connected to a first rotating shaft 2004. One end of the first rotating shaft 2004 passes through the dyeing pool 2001 and is provided with a drive bevel gear 2006.
[0028] The second rotating shaft 2007 has a driven bevel gear 2008 at its top end, and the driving bevel gear 2006 meshes with the driven bevel gear 2008. The dyeing box 1002 has a first discharge port 2011 on the side away from the first feed port 1006. By providing the driving bevel gear 2006, it can cooperate with the driven bevel gear 2008 to drive the second rotating shaft 2007 and the stirring rod 2009 to rotate.
[0029] Inside the dyeing chamber 1004, a pair of third rollers 2012 are installed on both sides near the first discharge port 2011 via connectors. Each pair of third rollers 2012 is equipped with a squeezing roller 2013 on its exterior. By providing a pair of squeezing rollers 2013, excess pigment water in the fabric can be squeezed out, thereby improving the subsequent drying efficiency.
[0030] The interior of the dyeing chamber 1004 is provided with a groove 2014 on both sides of a pair of third connecting pieces 2017, and a telescopic rod 2015 is mounted in the interior of the groove 2014, and the output end of the telescopic rod 2015 is connected with a connecting rod 2016, and one end of the connecting rod 2016 is connected with one of the third connecting pieces 2017.
[0031] The interior of the drying chamber 3001 is mounted with a pair of first connecting plates 3002 on both sides, and a pair of fourth godets 3003 is mounted between the two pairs of first connecting plates 3002, and a fixed roller 3004 is arranged outside the fourth godet 3003, the top of the drying box 1003 is provided with a through hole 3008, and the top of the drying box 1003 is mounted with a smoke collecting hood 3009, the interior of the smoke collecting hood 3009 is communicated with the through hole 3008, and the top end of the smoke collecting hood 3009 is connected with an exhaust pipe 3010.
[0032] The exterior of the dyeing box 1002 is mounted with a first godet 1007 through a first connecting piece on one side close to the first feeding port 1006, and the exterior of the first godet 1007 is provided with a feeding roller 1008, and the top of the workbench 1001 is mounted with a second godet 1009 through a second connecting piece on the side away from the feeding roller 1008, and the exterior of the second godet 1009 is provided with a winding roller 1010.
[0033] The specific use and role of the embodiment are as follows:
[0034] In use, first, detect the product connection is fastened, in the first place after ensuring the integrity of cloth roll is placed outside the feed roller 1008, then through the first feed port 1006 and a pair of pressure roller 2010 fixed, cloth storage tank 2002 after a period of time, dye and cloth react with each other, dyeing cloth, can start motor 2003, make motor 2003 driven first shaft 2004 rotation, cooperation driving bevel gear 2006 and driven bevel gear 2008, driven second shaft 2007 rotation, make several stirring rod 2009 rotation, stirring the bottom of the storage tank 2002, increase the flowability and uniformity of dye, make dye uniform with cloth reaction, dyeing is completed, the cloth is transported, but the cloth contains a lot of excess pigment water, when the cloth is transported to one of the extrusion roller 2013, start a pair of telescopic rod 2015, make telescopic rod 2015 driven connecting rod 2016 and another pressure roller 2010 upwardly, a pair of pressure roller 2010 mutually adhere, the cloth is pressed, the excess pigment in the cloth is preliminarily drained, improve the efficiency of subsequent drying, then through the first discharge port 2011 and the second feed port 3011, transported to the inside of drying chamber 3001, cooperate with several heating pipes 3006, the two sides of the cloth are uniformly dried, because the cloth contains moisture, hot air will be generated when heating, hot air upward flow, through the hole 3008 and fume hood 3009 to the inside of fume hood 3009, then through the exhaust pipe 3010, the equipment is discharged outside, improve the drying efficiency, after drying, through the second discharge port, make the cloth winding roller 1010 winding.
[0035] The embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the present application and its practical application, and to enable others skilled in the art to understand the present application for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric characterized in that: The utility model provides a dyeing box, it includes workbench (1001), dyeing mechanism and heating mechanism, the top side of workbench (1001) is installed with dyeing box (1002), and the outside side of dyeing box (1002) is hinged with box door (1005), the top of workbench (1001) is installed with drying box (1003) on the side of dyeing box (1002), the inside of dyeing box (1002) is equipped with dyeing chamber (1004), and the inside side of dyeing chamber (1004) is equipped with first feeding port (1006), dyeing mechanism includes a plurality of stirring rod (2009), and the bottom of dyeing chamber (1004) is installed with dyeing pool (2001), the inside of dyeing pool (2001) is equipped with liquid storage groove (2002), and the inside bottom end of liquid storage groove (2002) is installed with fixed plate (2005), the inside of fixed plate (2005) is equipped with second rotating shaft (2007), and the bottom end of second rotating shaft (2007) penetrates fixed plate (2005), and is installed with connecting piece, a plurality of stirring rod (2009) is installed at the outside of connecting piece, the inside of liquid storage groove (2002) is installed with a pair of fifth godet roller, and the outside of a pair of fifth godet roller is equipped with press roller (2010) evenly, heating mechanism includes heating pipe (3006), and the inside of drying box (1003) is equipped with drying chamber (3001), the inside of drying chamber (3001) is installed with a plurality of second connecting plate (3005) on both sides, and heating pipe (3006) is installed between second connecting plate (3005), one side of drying box (1003) is equipped with second feeding port (3011), and the inside of drying box (1003) is equipped with second discharge port (3007) on the side away from second feeding port (3011).
2. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 1 wherein: The outside side of dyeing box (1002) is installed with motor (2003), and the output end of motor (2003) is connected with first rotating shaft (2004) in transmission, and one end of first rotating shaft (2004) penetrates dyeing pool (2001), and is equipped with driving bevel gear (2006).
3. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 2 wherein: The top end of second rotating shaft (2007) is equipped with driven bevel gear (2008), and driving bevel gear (2006) and driven bevel gear (2008) are mutually engaged, and the inside of dyeing box (1002) is equipped with first discharge port (2011) on the side away from first feeding port (1006).
4. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 3 wherein: The inside of dyeing chamber (1004) is installed with a pair of third godet roller (2012) on both sides close to first discharge port (2011) through connecting piece, and the outside of a pair of third godet roller (2012) is equipped with extrusion roller (2013) evenly.
5. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 4 wherein: The inside of the dyeing chamber (1004) is provided with a groove (2014) on both sides of a pair of third connecting pieces (2017), and a pair of telescopic rods (2015) are mounted in the pair of grooves (2014), the output ends of the pair of telescopic rods (2015) are connected with connecting rods (2016), and one end of the connecting rod (2016) is connected with one of the pair of third connecting pieces (2017).
6. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 1 wherein: The inside of the drying chamber (3001) is provided with a pair of first connecting plates (3002) on both sides, and a pair of fourth idlers (3003) are mounted between the two pairs of first connecting plates (3002), and a fixed roller (3004) is arranged outside the pair of fourth idlers (3003). The top of the drying box (1003) is provided with a through hole (3008), and the top of the drying box (1003) is provided with a smoke collecting hood (3009), the inside of the smoke collecting hood (3009) is communicated with the through hole (3008), and the top of the smoke collecting hood (3009) is connected with an exhaust pipe (3010).
7. The continuous dyeing apparatus suitable for cool comfort ultra thin denim fabric as claimed in claim 1 wherein: The outside of the dyeing box (1002) is provided with a first idler (1007) on one side near the first feeding port (1006) through a first connecting piece, and the outside of the first idler (1007) is provided with a feeding roller (1008). The top of the workbench (1001) is provided with a second idler (1009) on the side away from the feeding roller (1008) through a second connecting piece, and the outside of the second idler (1009) is provided with a winding roller (1010).