Plate inserting machine for drainage plate

By designing a plate insertion machine for drainage plate insertion, using a combined structure of lifting components and moving mechanisms, the problem of existing plate insertion machine resulting in settlement deformation of soft soil foundations is solved, and a more stable and applicable insertion effect is achieved.

CN222893612UActive Publication Date: 2025-05-23CHINA RAILWAY 20TH BUREAU GRP FIFTH ENG CO LTD
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Patent Information

Application Number
CN202421498537.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-23
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When inserting drainage plates in existing plate inserters, due to the excessive weight, the soft soil foundation is prone to settlement and deformation.

Method used

A drainage plate insertion machine is designed, which adopts a combined structure of a base, a movable seat, a plug-in mechanism and a walking mechanism. The lifting rod is driven by the lifting assembly, and the drainage plate is inserted into the soft soil foundation, and through the movement of the movable seat and the walking mechanism, it is adapted to the insertion of the drainage plate at different locations, reducing the uneven load impact on the soft soil foundation.

Benefits of technology

It effectively reduces the settlement deformation caused by the soft soil foundation due to the insertion of drainage plates, and improves the applicability and stability of the insertion operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drain board inserting machine, which relates to the technical field of construction devices of a vacuum preloading method and comprises a base, a movable seat, a board inserting mechanism and a traveling mechanism. The movable seat can be movably arranged at the top of the base in the longitudinal direction through a moving mechanism; the plate inserting mechanism comprises a supporting structure, an inserting rod and a lifting assembly, the supporting structure comprises a supporting frame, the inserting rod can be arranged on the supporting frame in a vertical lifting mode, and the lifting assembly is arranged on the movable base and used for driving the inserting rod to ascend and descend in the vertical direction so that the drainage plate can be inserted into the stratum; the walking mechanism comprises a plurality of walking assemblies, the walking assemblies are arranged at the bottom of the base at intervals in the vertical direction, each walking assembly comprises a rail extending in the transverse direction and a plurality of walking wheels in rolling fit with the rail, and the walking wheels are arranged on the base at intervals in the transverse direction. According to the utility model, the degree of settlement deformation of the soft soil foundation caused by the insertion operation of the drain board is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction devices of a vacuum preloading method, in particular to a drainage board inserting machine. Background Art

[0002] At present, the vacuum preloading method is often used to treat soft soil foundations. The vacuum preloading method is a foundation treatment method, which is mainly used to reinforce soft soil foundations. The vacuum preloading method is to first lay a sand cushion layer on the surface of the soft soil foundation that needs to be reinforced, and then bury vertical drainage pipes (such as sand wells, bagged sand wells or drainage boards, etc.) in the soft soil foundation, and then use an airtight sealing film to isolate it from the atmosphere, and bury the end of the sealing film. Through the water absorption pipe buried in the sand cushion layer, use a vacuum pump or other vacuum means to evacuate the vacuum, so that a negative pressure is formed under the membrane, increasing the effective stress of the foundation, so as to complete the reinforcement of the soft soil foundation.

[0003] When drain boards are selected as drainage pipes, a board inserting machine is required to insert the drain boards into the soft soil foundation to complete the burial of the drain boards. Since the board inserting machine needs to be carried out on a soft soil foundation when inserting the drain boards, and the existing board inserting machines are usually heavy, they can easily cause settlement and deformation of the soft soil foundation. Utility Model Content

[0004] The main purpose of the utility model is to provide a drainage board inserting machine, aiming to solve the technical problem that the soft soil foundation is easily caused to settle and deform when the drainage board is inserted by the inserting machine.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a drainage board inserting machine, and the drain board inserting machine comprises:

[0006] Pedestal;

[0007] A movable seat, the movable seat being disposed on the top of the base so as to be movable in the longitudinal direction through a moving mechanism;

[0008] The plugging mechanism includes a support structure, a plugging rod and a lifting assembly. The support structure includes a support frame extending vertically and arranged on the movable seat. The plugging rod can be vertically lifted and lowered on the support frame. The lifting assembly is arranged on the movable seat. The lifting assembly is used to drive the plugging rod to lift and lower vertically so as to insert the drainage board into the stratum.

[0009] The walking mechanism includes a plurality of walking components, and the plurality of walking components are arranged at intervals along the vertical direction at the bottom of the base. Each of the walking components includes a track extending along the transverse direction and a plurality of walking wheels rollingly engaged with the track, and the plurality of walking wheels are arranged at intervals along the transverse direction on the base.

[0010] In one embodiment, a guide structure is provided on the top of the support frame, and the lifting assembly includes a traction rope and a traction member, one end of the traction rope is connected to the traction member, and the other end of the traction rope passes around the guide structure and is connected to the insertion rod, and the traction member is used to tighten or release the traction rope to drive the insertion rod to rise and fall vertically.

[0011] In one embodiment, the traction member is a winch.

[0012] In one embodiment, the guide structure includes two guide pulleys, which are installed on the top of the support frame, and the two guide pulleys are arranged on both sides of the support frame at a lateral interval, one end of the traction rope is connected to the traction member, and the other end of the traction rope passes around the two guide pulleys in turn and is connected to the insertion rod.

[0013] In one embodiment, the support structure further includes a reinforcing frame, and two ends of the reinforcing frame are respectively connected to the support frame and the movable seat.

[0014] In one embodiment, the moving mechanism includes a plurality of moving structures mounted on the movable seat, the plurality of moving structures are arranged at intervals in the lateral direction, and the plurality of moving structures are arranged on the top of the base so as to be movable in the lateral direction relative to the base.

[0015] In one embodiment, the moving structure includes a plurality of moving wheels spaced apart in the longitudinal direction, and the moving wheels are in rolling cooperation with the top of the base.

[0016] In one embodiment, the moving mechanism further includes a first driving structure, and the first driving structure is used to drive any one of the moving wheels to rotate.

[0017] In one embodiment, the walking mechanism further includes a second driving structure, and the second driving structure is used to drive any one of the walking wheels to rotate.

[0018] In one embodiment, a plurality of sleepers spaced apart in the transverse direction are provided at the bottom of the tracks of the plurality of traveling assemblies, and each of the sleepers is extended in the longitudinal direction.

[0019] The technical solution of the utility model is to place the drain board on the surface of the soft soil foundation when inserting the drain board, drive the lifting rod down through the lifting assembly, make the bottom end of the insertion rod contact the drain board and insert the drain board into the soft soil foundation, and then drive the lifting rod up through the lifting assembly, make the bottom end of the insertion rod detach from the drain board and rise above the surface of the soft soil foundation, so as to complete the insertion of the drain board. Through the movable seat moving mechanism and the walking structure, the insertion rod can be moved in the front-to-back direction and the left-to-right direction relative to the soft soil foundation, so as to insert the drain board at different positions on the surface of the soft soil foundation, which is more applicable. The walking mechanism includes a plurality of walking structures, and the plurality of walking structures are arranged at intervals along the front-to-back direction; in each walking component, a track is extended along the left-right direction and arranged on a soft soil foundation, and a plurality of walking wheels are arranged at intervals along the left-to-right direction on a base, and the load of the base can be more evenly applied to the track through the plurality of walking wheels arranged at intervals along the left-to-right direction, and the load of the base can be more evenly applied to the soft soil foundation through the plurality of tracks arranged at intervals along the front-to-back direction, thereby effectively reducing the degree of settlement and deformation of the soft soil foundation caused by the insertion operation of the drainage board. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 A schematic structural diagram of an embodiment of a drain board inserting machine provided by the utility model;

[0022] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0023] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.

[0024] Description of Figure Numbers:

[0025] 100. Insertion plate machine; 10. Base; 20. Movable seat; 30. Insertion plate mechanism; 31. Support structure; 311. Support frame; 312. Reinforcement frame; 32. Insertion rod; 33. Lifting assembly; 331. Traction rope; 332. Traction member; 40. Traveling mechanism; 41. Traveling assembly; 411. Track; 412. Traveling wheel; 42. Second driving structure; 50. Guide structure; 51. Guide pulley; 60. Moving mechanism; 61. Moving structure; 611. Moving wheel; 62. First driving structure; 70. Sleeper.

[0026] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0029] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0030] The utility model provides a drainage board inserting machine 100.

[0031] See also Figures 1 to 3In one embodiment of the utility model, the plate inserting machine 100 of the drainage board includes a base 10, a movable seat 20, a plate inserting mechanism 30 and a walking mechanism 40; wherein the movable seat 20 can be movably arranged on the top of the base 10 along the longitudinal direction through a moving mechanism 60; the plate inserting mechanism 30 includes a supporting structure 31, an inserting rod 32 and a lifting assembly 33, the supporting structure 31 includes a supporting frame 311 extending vertically and arranged on the movable seat 20, the inserting rod 32 can be arranged on the supporting frame 311 vertically and lifted, the lifting assembly 33 is arranged on the movable seat 20, and the lifting assembly 33 is used to drive the inserting rod 32 to lift vertically to insert the drainage board into the stratum; the walking mechanism 40 includes a plurality of walking assemblies 41, and the plurality of walking assemblies 41 are arranged at intervals along the vertical direction at the bottom of the base 10, each walking assembly 41 includes a track 411 extending horizontally and a plurality of walking wheels 412 rollingly matched with the track 411, and the plurality of walking wheels 412 are arranged at intervals along the horizontal direction on the base 10.

[0032] Horizontal Figure 1 The left and right directions in the Figure 1 The up and down directions in .

[0033] The technical solution of the utility model is to set a movable seat 20 on the base 10, and the movable seat 20 can move in the front-to-back direction. The movable seat 20 is provided with a support frame 311, and the support frame 311 is provided with an insertion rod 32, and the insertion rod 32 can be driven to rise and fall by the lifting component 33. When inserting the drain board, the drain board is placed on the surface of the soft soil foundation, and the insertion rod 32 is driven down by the lifting component 33, so that the bottom end of the insertion rod 32 abuts against the drain board and the drain board is inserted into the soft soil foundation, and then the lifting component 33 drives the lifting rod to rise, so that the bottom end of the insertion rod 32 is separated from the drain board and rises above the surface of the soft soil foundation, so that the insertion operation of the drain board is completed. Through the movable mechanism 60 and the walking structure of the movable seat 20, the insertion rod 32 can be moved in the front-to-back direction and the left-to-right direction relative to the soft soil foundation, so as to insert the drain board at different positions on the surface of the soft soil foundation, and the applicability is stronger. The walking mechanism 40 includes a plurality of walking components 41, and the plurality of walking components 41 are arranged at intervals along the front-to-back direction; in each walking component 41, a track 411 is extended along the left-right direction and arranged on a soft soil foundation, and a plurality of walking wheels 412 are arranged at intervals along the left-to-right direction on the base 10. Through the plurality of walking wheels 412 arranged at intervals along the left-to-right direction, the load of the base 10 can be more evenly applied to the track 411, and then through the plurality of tracks 411 arranged at intervals along the front-to-back direction, the load of the base 10 can be more evenly applied to the soft soil foundation, thereby effectively reducing the degree of settlement and deformation of the soft soil foundation caused by the insertion operation of the drainage board.

[0034] In one embodiment of the utility model, a guide structure 50 is provided on the top of the support frame 311, and the lifting assembly 33 includes a traction rope 331 and a traction member 332. One end of the traction rope 331 is connected to the traction member 332, and the other end of the traction rope 331 bypasses the guide structure 50 and is connected to the insertion rod 32. The traction member 332 is used to tighten or release the traction rope 331 to drive the insertion rod 32 to rise and fall vertically.

[0035] Specifically, as shown in the figure, the lifting system composed of the traction rope 331 and the traction member 332 is simpler in structure, easier to maintain, and more reliable than a complex mechanical or hydraulic system. The guide structure 50 on the top of the support frame 311 can ensure the path of the traction rope 331, thereby ensuring the path of the insertion rod 32 to be lifted and lowered, preventing the insertion rod 32 from colliding with other structures in the plugging machine 100 during the lifting process, and having higher reliability in use.

[0036] In one embodiment of the utility model, the traction member 332 is a winch. The winch can be used to relatively accurately tighten or release the traction rope 331, thereby ensuring the accuracy and stability of the lifting of the insertion rod 32, and the winch has a relatively simple structure and low maintenance cost.

[0037] In one embodiment of the utility model, the guide structure 50 includes two guide pulleys 51, which are installed on the top of the support frame 311, and the two guide pulleys 51 are arranged on both sides of the support frame 311 at a lateral interval. One end of the traction rope 331 is connected to the traction member 332, and the other end of the traction rope 331 passes around the two guide pulleys 51 in turn and is connected to the insertion rod 32.

[0038] Specifically, as shown in the figure, the directions of the two ends of the traction rope 331 can be changed by passing the traction rope 331 around the two guide pulleys 51, so that one end of the traction rope 331 can be connected to the traction member 332, and the other end can drive the traction rod to rise and fall in the up and down directions. The structure is simple and reliable.

[0039] In an embodiment of the present invention, the support structure 31 further includes a reinforcing frame 312 , and two ends of the reinforcing frame 312 are respectively connected to the support frame 311 and the movable seat 20 .

[0040] Specifically, as shown in the figure, the support frame 311 can be more firmly installed on the movable seat 20 through the reinforcement frame 312, so as to prevent the support frame 311 from overturning, thereby improving the structural strength and reliability of the support structure 31.

[0041] In one embodiment of the present invention, the moving mechanism 60 includes a plurality of moving structures 61 mounted on the movable seat 20 . The plurality of moving structures 61 are arranged at intervals along the lateral direction. The plurality of moving structures 61 can be arranged on the top of the base 10 so as to be movable along the lateral direction relative to the base 10 .

[0042] Specifically, as shown in the figure, by means of a plurality of movable structures 61 arranged at intervals along the left and right sides, the movable seat 20 can be installed on the base 10 more stably and with higher reliability.

[0043] In an embodiment of the present invention, the moving structure 61 includes a plurality of moving wheels 611 spaced apart in the longitudinal direction, and the moving wheels 611 are in rolling cooperation with the top of the base 10 .

[0044] Specifically, as shown in the figure, each movable structure 61 includes a plurality of movable wheels 611, and the plurality of movable wheels 611 are arranged at intervals along the front-to-back direction, so that the movable seat 20 can be installed on the base 10 more stably and with higher reliability.

[0045] In an embodiment of the present invention, the moving mechanism 60 further includes a first driving structure 62 , and the first driving structure 62 is used to drive any one of the moving wheels 611 to rotate.

[0046] Specifically, as shown in the figure, by driving any one of the moving wheels 611 to rotate through the first driving structure 62, the movable seat 20 can be driven to move along the front-rear direction on the base 10, which is simple and convenient.

[0047] In an embodiment of the present invention, the traveling mechanism 40 further includes a second driving structure 42 , and the second driving structure 42 is used to drive any traveling wheel 412 to rotate.

[0048] Specifically, as shown in the figure, by driving any one of the walking wheels 412 to rotate through the second driving structure 42, the base 10 can be driven to move in the left and right directions on the multiple tracks 411, which is simple and convenient.

[0049] In an embodiment of the present invention, a plurality of sleepers 70 spaced apart in the transverse direction are disposed at the bottom of the tracks 411 of the plurality of traveling assemblies 41 , and each sleeper 70 is extended in the longitudinal direction.

[0050] Specifically, as shown in the figure, by providing a plurality of sleepers 70 spaced apart in the left-right direction at the bottom of the walking assembly 41, the load acting on the plurality of rails 411 can be dispersed to the plurality of sleepers 70, and then the load can be more evenly transferred to the soft soil foundation through the plurality of sleepers 70, thereby further reducing the degree of settlement and deformation of the soft soil foundation caused by the insertion operation of the drainage board.

[0051] The above are only exemplary embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect applications in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A drainage board inserting machine, characterized in that: The board inserter comprises: Pedestal; A movable seat, the movable seat being disposed on the top of the base so as to be movable in the longitudinal direction through a moving mechanism; The plugging mechanism includes a support structure, a plugging rod and a lifting assembly. The support structure includes a support frame extending vertically and arranged on the movable seat. The plugging rod can be vertically lifted and lowered on the support frame. The lifting assembly is arranged on the movable seat. The lifting assembly is used to drive the plugging rod to lift and lower vertically so as to insert the drainage board into the stratum. The walking mechanism includes a plurality of walking components, and the plurality of walking components are arranged at intervals along the vertical direction at the bottom of the base. Each of the walking components includes a track extending along the transverse direction and a plurality of walking wheels rollingly engaged with the track, and the plurality of walking wheels are arranged at intervals along the transverse direction on the base.

2. The drainage board inserting machine according to claim 1, characterized in that: A guide structure is provided on the top of the support frame, and the lifting assembly includes a traction rope and a traction member, one end of the traction rope is connected to the traction member, and the other end of the traction rope passes around the guide structure and is connected to the insertion rod, and the traction member is used to tighten or release the traction rope to drive the insertion rod to rise and fall vertically.

3. The drain board inserting machine according to claim 2, characterized in that: The traction member is a winch.

4. The drain board inserting machine according to claim 2, characterized in that: The guide structure includes two guide pulleys, which are installed on the top of the support frame and are arranged on both sides of the support frame at a lateral interval. One end of the traction rope is connected to the traction member, and the other end of the traction rope passes around the two guide pulleys in turn and is connected to the insertion rod.

5. The drain board inserting machine according to claim 1, characterized in that: The support structure also includes a reinforcing frame, and two ends of the reinforcing frame are respectively connected to the support frame and the movable seat.

6. The drainage board inserting machine according to any one of claims 1 to 5, characterized in that: The moving mechanism comprises a plurality of moving structures installed on the movable seat, the plurality of moving structures are arranged at intervals in the transverse direction, and the plurality of moving structures are arranged on the top of the base so as to be movable in the transverse direction relative to the base.

7. The drain board inserting machine according to claim 6, characterized in that: The moving structure comprises a plurality of moving wheels arranged at intervals in the longitudinal direction, and the moving wheels are in rolling cooperation with the top of the base.

8. The drain board inserting machine according to claim 7, characterized in that: The moving mechanism further comprises a first driving structure, and the first driving structure is used for driving any one of the moving wheels to rotate.

9. The drain board inserting machine according to any one of claims 1 to 5, characterized in that: The walking mechanism further comprises a second driving structure, and the second driving structure is used for driving any one of the walking wheels to rotate.

10. The drainage board inserting machine according to any one of claims 1 to 5, characterized in that: A plurality of sleepers spaced apart in the transverse direction are arranged at the bottom of the tracks of the plurality of the traveling assemblies, and each of the sleepers is extended in the longitudinal direction.