Electric control silicone oil clutch water pump with improved belt pulley component

By optimizing the structure of silicone oil cavity components and using stamping process to make pulleys, combined with modular design, the problems of frequent product design changes and frequent mold replacement during the development of existing automotive pulleys are solved, and efficient and stable water pump system operation is achieved.

CN222894303UActive Publication Date: 2025-05-23HUNAN OIL PUMP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422074098.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-05-23
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the development of existing automotive pulleys, product design changes frequently, resulting in a wide variety of products. During the production process, molds need to be replaced frequently and process parameters need to be adjusted, which increases operational difficulty and development costs. The pulley system has not achieved modular design, which limits the versatility of the product and the high mold cost.

Method used

By optimizing the structural design of silicone oil cavity components and using stamping process to make pulleys, lightweight design and precise control are achieved, and a modular design is used to match pulleys of different diameters with silicone oil cavity components. By adjusting the distribution diameter of the bolt holes, the versatility and flexibility of the components are enhanced.

Benefits of technology

The structural stability and lightweighting level of the pulley components of the electronic systolic oil clutch water pump are improved, and its modularity, flexibility and versatility are enhanced, providing strong guarantees for the efficient and stable operation of the water pump system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222894303U_ABST
    Figure CN222894303U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric control silicone oil clutch water pump with an improved belt pulley component. The electric control silicone oil clutch water pump comprises a water pump body, a shaft connecting bearing penetrating through the water pump body, an electromagnetic assembly installed at one end of the water pump body, a valve plate component connected with the shaft connecting bearing, a belt pulley and a silicone oil cavity component. The belt pulley is connected with the silicone oil cavity part through a fixed connection structure; a boss step is arranged on the portion, abutting against the belt pulley, of the silicone oil cavity component so that positioning and balance adjustment between the components can be achieved. According to the belt pulley component of the electrically-controlled silicone oil clutch water pump, by optimizing the structural design of the silicone oil cavity component, the stability of the water pump is improved, and meanwhile the universality and the lightweight characteristic of the component are enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electronically controlled silicone oil clutch water pumps, and in particular relates to an electronically controlled silicone oil clutch water pump with an improved belt pulley component. Background Art

[0002] Pulleys are a type of hub-type parts. With their unique structural characteristics, they are widely used in various types of mechanical equipment, especially in situations where power is transmitted over long distances, such as automobiles, mining machinery, textile machinery, etc. The general outline size of pulleys is relatively large, so the production process is mainly based on casting and forging. Specifically, larger pulleys are usually produced by casting, and the material is mainly cast iron because of its good casting performance; while smaller pulleys tend to be forged, and the material is mostly steel to meet different strength and usage requirements.

[0003] In the existing automotive pulley development process, product design changes frequently, and each product design needs to be customized according to the new parameters provided by the customer, resulting in a wide variety of products. Due to the large variety of products, the mold needs to be frequently replaced and the process parameters need to be adjusted during the production process, which not only increases the difficulty of operation, but also makes it difficult to improve production efficiency. In addition, the pulley system, as an important component of the electronically controlled silicone oil clutch water pump, does not have a modular design. This not only limits the versatility of the product, but also makes the mold cost high. Every time a product is updated or improved, the mold needs to be redesigned, which increases the development cost and cycle. Utility Model Content

[0004] In view of the above-mentioned deficiencies that currently exist, the utility model provides an electronically controlled silicone oil clutch water pump with an improved pulley component, which improves the stability of the water pump by optimizing the structural design of the silicone oil cavity component, while enhancing the versatility and lightweight characteristics of the component.

[0005] In order to achieve the above object, the embodiment of the utility model adopts the following technical solution:

[0006] An electronically controlled silicone oil clutch water pump with an improved pulley component comprises a water pump body, a shaft-connected bearing penetrating the water pump body, an electromagnetic assembly mounted on one end of the water pump body, a valve plate component connected to the shaft-connected bearing, a pulley and a silicone oil cavity component; the pulley is connected to the silicone oil cavity component via a fixed connection structure; the silicone oil cavity component is provided with a boss step at the portion abutting against the pulley to achieve positioning and balance adjustment between components.

[0007] In one embodiment, the silicone oil cavity component is provided with a plurality of connecting blocks, and the pulley is provided with a corresponding connecting plate; the connecting block and the connecting plate are respectively provided with a plurality of corresponding bolt holes, and the connecting block and the connecting plate are fastened and connected by bolts.

[0008] In one embodiment, the connecting block and the silicone oil cavity component are an integrally formed structure.

[0009] In one embodiment, the boss step includes a first plane and a second plane, and a height difference exists between the first plane and the second plane.

[0010] In one embodiment, the valve plate component includes a spring plate, a baffle plate and a valve plate body, and an oil storage cavity is provided at the lower end of the valve plate body.

[0011] In one embodiment, the electromagnetic assembly includes an excitation coil, an iron core and a connector.

[0012] The beneficial effect of the utility model is to provide an electronically controlled silicone oil clutch water pump with an improved pulley component, including a water pump body, a shaft-connected bearing that passes through the water pump body, an electromagnetic assembly installed on one end of the water pump body, a valve plate component connected to the shaft-connected bearing, a pulley and a silicone oil cavity component. The pulley is made by a stamping process, which not only improves the accuracy of the shape and size, but also achieves a lightweight design and reduces material waste. A modular design is adopted between the silicone oil cavity component and the pulley. By adjusting the distribution diameter of the bolt holes, pulleys of different diameters can be matched, which greatly improves the versatility and flexibility of the components. The boss step design on the silicone oil cavity component can achieve precise positioning between components. The utility model not only improves the structural stability and lightweight level of the pulley component of the electronically controlled silicone oil clutch water pump, but also enhances its modularity, flexibility and versatility, providing a strong guarantee for the efficient and stable operation of the water pump system. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 It is a schematic cross-sectional structure diagram of the pulley component of the utility model;

[0015] Figure 2 This is a bottom view of the silicone oil cavity component of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the pulley described in the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the silicone oil cavity component of the utility model;

[0018] Figure 5 This is a schematic diagram of the appearance of the pulley component described in the utility model.

[0019] The figures are marked as follows: 1, pulley; 11, connecting plate; 2, silicone oil chamber component; 21, connecting block; 31, first plane; 32, second plane; 4, bolt hole; 41, bolt; 5, boss step. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, an electronically controlled silicone oil clutch water pump with an improved pulley component includes a water pump body, a shaft bearing penetrating the water pump body, an electromagnetic assembly installed on one end of the water pump body, a valve plate component connected to the shaft bearing, a pulley 1 and a silicone oil cavity component 2. The water pump body serves as the supporting base of the entire component. The water pump body can be made of high-strength materials to ensure stable shape and performance during high-speed rotation. The high-strength material can be cast iron or stainless steel.

[0025] The pulley 1 is connected to the silicone oil cavity component 2 by a fixed connection structure. In this embodiment, the pulley 1 is made of steel by a stamping process. Compared with the traditional casting or forging process, the stamping process can more accurately control the shape and size of the material, reduce the unnecessary use of materials, and ensure strength and achieve lightweight design. Specifically, the silicone oil cavity component 2 is provided with a plurality of connecting blocks 21, and the pulley 1 is provided with a corresponding connecting plate 11; the connecting blocks 21 and the connecting plates 11 are respectively provided with a plurality of bolt holes 4 corresponding to each other (the number of bolt holes 4 depends on the actual application situation), and the connecting blocks 21 and the connecting plates 11 are fastened and connected by bolts 41 (the silicone oil cavity component 2 and the pulley 1 are tightly connected together by the pre-tightening force of the bolts 41), and the connecting blocks 21 and the silicone oil cavity component 2 are an integrally formed structure. By adjusting the distribution diameter of the bolt holes 4 of the silicone oil cavity component 2, pulleys 1 of different diameters can be matched (without redesigning and developing the silicone oil cavity component 2), so as to meet the needs of different products. This modular design makes the assembly and disassembly of the components more convenient and quick.

[0026] In practical applications, the silicone oil cavity component 2 is provided with a boss step 5 at the portion abutting against the pulley 1 to achieve positioning and balance adjustment between components. The boss step 5 includes a first plane 31 and a second plane 32, and there is a height difference between the first plane 31 and the second plane 32. It is possible to replace pulleys 1 of different diameters without replacing the silicone oil cavity component 2. The pulley 1 with a large diameter can abut against the first plane 31, and the pulley 1 with a small diameter can abut against the second plane 32, which improves the versatility and flexibility of the components to a certain extent.

[0027] In practical applications, the shaft-connected bearing includes an axis, a first bearing and a second bearing. The first bearing and the second bearing are respectively sleeved on the axis and can rotate freely. The water pump body is tightly sleeved on the bearings to form a stable rotating support structure.

[0028] In actual application, the valve plate component is connected to the shaft bearing, and the valve plate component includes a spring plate, a baffle plate and a valve plate body. The lower end of the valve plate body is provided with an oil storage cavity for storing and adjusting the flow of silicone oil to control the working state of the clutch. The valve plate component makes the clutch respond more quickly and accurately. The valve plate component is designed according to the prior art, so it will not be described in detail in this embodiment, and the detailed structure is not shown in the drawings.

[0029] In actual application, the electromagnetic assembly is installed at one end of the water pump body, including components such as an excitation coil, an iron core and a connector. By controlling the current change of the excitation coil, the silicone oil clutch is electromagnetically driven, thereby adjusting the engagement and disengagement state of the clutch. The electromagnetic assembly is designed according to the prior art, so it will not be described in detail in this embodiment, and the detailed structure is not shown in the drawings.

[0030] The above embodiments are preferred implementation schemes of the present utility model. In addition, the present utility model can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of the present utility model patent.

[0031] In order to make it easier for ordinary technicians in the field to understand the improvements of the present invention over the prior art, some drawings and descriptions of the present invention have been simplified, and for the sake of clarity, some other elements are omitted in this application document. Ordinary technicians in the field should realize that these omitted elements may also constitute the content of the present invention.

Claims

1. An electronically controlled silicone oil clutch water pump with an improved pulley component, comprising a water pump body, a shaft bearing penetrating the water pump body, an electromagnetic assembly mounted on one end of the water pump body, a valve plate component connected to the shaft bearing, a pulley (1) and a silicone oil cavity component (2), characterized in that: The pulley (1) is connected to the silicone oil cavity component (2) via a fixed connection structure; the silicone oil cavity component (2) is provided with a boss step (5) at the portion abutting against the pulley (1) to achieve positioning and balance adjustment between the components.

2. The electronically controlled silicone oil clutch water pump with an improved pulley component according to claim 1, characterized in that: The silicone oil cavity component (2) is provided with a plurality of connection blocks (21), and the pulley (1) is provided with a corresponding connection plate (11); the connection block (21) and the connection plate (11) are respectively provided with a plurality of bolt holes (4) corresponding to each other, and the connection block (21) and the connection plate (11) are fastened and connected by bolts (41).

3. The electronically controlled silicone oil clutch water pump with an improved pulley component according to claim 2, characterized in that: The connecting block (21) and the silicone oil cavity component (2) are an integrally formed structure.

4. The electronically controlled silicone oil clutch water pump with an improved pulley component according to claim 1, characterized in that: The boss step comprises a first plane (31) and a second plane (32), and there is a height difference between the first plane (31) and the second plane (32).

5. The electronically controlled silicone oil clutch water pump with an improved pulley component according to claim 1, characterized in that: The valve plate component comprises a spring plate, a baffle plate and a valve plate body, and an oil storage cavity is arranged at the lower end of the valve plate body.

6. The electronically controlled silicone oil clutch water pump with an improved pulley component according to claim 1, characterized in that: The electromagnetic assembly comprises an excitation coil, an iron core and a connector.