Reinforcing steel bar machining precision detection device
By designing a steel bar processing accuracy detection device including a shaping clip, the problem of excessive size during the steel bar processing is solved, and accuracy detection is carried out without intercepting samples, reducing production costs and unqualified product rates.
Patent Information
- Application Number
- CN202421575275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the steel bar processing, the product size exceeds the standard due to uneven temperature and uneven size, which increases production costs and unqualified product rates.
A steel bar processing accuracy detection device is designed, including a transmission mechanism, a testing mechanism, a forming mechanism and a shaping mechanism. The shaping clamp is similar to a mold. After clamping the finished steel bars, a cavity that is suitable for the outer contour of the steel bars is formed. The sample is formed and tested in the cavity to ensure that the outer contour of the sample is consistent with the finished product.
There is no need to intercept steel bar samples, which reduces production costs and can be inspected immediately after the finished steel bars are out of the hot rolling mill, promptly discover and correct processing deviations, and control the number of unqualified products.
Smart Images

Figure CN222895685U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel bar processing, and in particular to a steel bar processing accuracy detection device. Background Art
[0002] Rebar is a metal material commonly used in concrete structures. It is widely used in construction, bridges, roads, tunnels and other engineering fields. In the production process of hot-rolled ribbed steel, due to the influence of many comprehensive factors such as uneven temperature, uneven size, unreasonable mill reduction before finished products, unreasonable mill reduction after finished products, roll wear, uneven cooling water of the mill, etc., the longitudinal and transverse rib dimensions of the ribbed steel often exceed the standard, resulting in a low yield rate, a low comprehensive qualified rate, and increased production costs. Therefore, it is usually necessary to perform precision testing on the steel bars after they are processed. Through precision testing, deviations in the processing process can be discovered and corrected in a timely manner to ensure the accuracy and consistency of the steel bars, thereby improving the overall construction quality.
[0003] In the related art, the precision detection method is to cut a small section from the finished steel bar as a sample, and use a detection mechanism to detect the longitudinal dimension of the sample, the transverse rib dimension, etc., to determine whether the steel bar is qualified, so as to promptly discover and correct deviations in the processing process. The above method requires the length of the finished steel bar to be longer than the standard length so that the length of the steel bar after the sample is cut meets the requirements, which will make the production cost of the steel bar higher; and the above method requires waiting for the finished steel bar to cool on the cooling bed before sampling at the cold shearing place or manually sampling on the cooling bed. In this way, when it is found that the product size exceeds the standard, a batch of defective products has already been produced, which will result in a large number of defective products and a high production cost of the steel bar. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a steel bar processing accuracy detection device, aiming to solve the problem of high production cost of steel bars.
[0005] To achieve the above-mentioned purpose, the technical solution adopted in the embodiment of the present application is: a steel bar processing accuracy detection device, including a transmission mechanism, a detection mechanism, a forming mechanism and a shaping mechanism.
[0006] The transmission mechanism is used to drive the finished steel bars to move along a first direction; the detection mechanism is arranged on one side of the transmission mechanism; the forming mechanism is arranged on one side of the transmission mechanism, and the forming mechanism is provided with a forming mud material; the shaping mechanism includes a moving component and a shaping clamp, the shaping clamp is connected to the driving end of the moving component, the shaping clamp can enclose to form a cavity, and driven by the moving component, the shaping clamp is used to clamp the finished steel bars; driven by the moving component, the shaping clamp can also move to the shaping mechanism and grab the forming mud material, and the forming mud material is formed into a detection sample in the cavity; driven by the moving component, the shaping mechanism can also place the detection sample on the detection mechanism.
[0007] The beneficial effect of the steel bar processing accuracy detection device provided by the present application is that: the forming clamp is similar to a mold, and after clamping the finished steel bar, a cavity adapted to the outer contour of the finished steel bar is formed in the forming clamp, so that the outer contour of the test sample formed in the cavity is consistent with the outer contour of the finished steel bar, thereby eliminating the need to cut off part of the steel bar, thereby reducing the production cost of the steel bar, and the steel bar processing accuracy detection device of the embodiment of the present application can detect and feedback in time after the finished steel bar leaves the hot rolling mill, so as to promptly discover and correct deviations in the processing process, control the number of defective products, and reduce the production cost of the steel bar.
[0008] In some embodiments, the shaping mechanism further includes a grasping clamp, and in the first direction, the grasping clamp is arranged on one side of the shaping clamp.
[0009] In some embodiments, at least two of the grabbing clamps are provided, and at least two of the grabbing clamps are respectively disposed on opposite sides of the shaping clamp.
[0010] In some embodiments, the molding clamp includes a first base, two first clamping members, and two thermal deformation plates. The first base is connected to the driving end of the movable component. The two first clamping members are arranged opposite to each other, and the two first clamping members can be rotatably arranged on the first base. The rotating axis of the first clamping member is parallel to the first direction. Each of the thermal deformation plates is respectively connected to one of the clamping members. The two thermal deformation plates are arranged opposite to each other, and the two thermal deformation plates enclose the mold cavity.
[0011] In some embodiments, the gripper includes a second base and two second clamping members, the second base is connected to the driving end of the movable assembly, the two second clamping members are arranged opposite to each other, and the two second clamping members can be rotatably arranged on the second base, the rotating axis of the second clamping member is parallel to the first direction, and the two second clamping members can be rotated relative to the second base until the second clamping members clamp the finished steel bars.
[0012] In some embodiments, a clamping through slot is provided on the second clamping member, and the second clamping member can be rotated relative to the second base until the clamping through slot is in contact with the finished steel bar.
[0013] In some embodiments, the transmission mechanism includes a first frame and a plurality of transmission rollers, the plurality of transmission rollers are distributed at intervals in the first direction, and the transmission rollers are rotatably disposed on the first frame.
[0014] In some embodiments, the molding mechanism includes a second frame and a containing box, the second frame is arranged on one side of the first frame, the containing box is arranged on the second frame, and the molding mud is placed in the containing box, and the box opening of the containing box is flush with the conveying roller in a direction perpendicular to the axial direction of the conveying roller and the first direction.
[0015] In some embodiments, the detection mechanism includes a third frame, a carrying platform and a detection component, the third frame is arranged on one side of the first frame, the carrying platform is arranged on the third frame, the carrying platform is used to place the detection sample, and the detection component is arranged on the third frame or on the carrying platform.
[0016] In some embodiments, in a direction perpendicular to the axial direction of the transmission roller and the first direction, the support platform is flush with the box opening of the accommodating box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the structure of a steel bar processing accuracy detection device in one of the embodiments of the present application;
[0019] Figure 2 yes Figure 1 A schematic diagram of the structure of the shaping clamp in the steel bar processing accuracy detection device shown;
[0020] Figure 3 yes Figure 1 A schematic diagram of the structure of the gripper in the steel bar processing accuracy detection device shown;
[0021] Figure 4 yes Figure 1 The schematic diagram of the structure of the moving components in the steel bar processing accuracy detection device is shown.
[0022] Reference numerals:
[0023] 1. Transmission mechanism; 11. First frame; 12. Transmission roller;
[0024] 2. Detection mechanism; 21. Third frame; 22. Loading platform; 23. Detection assembly;
[0025] 3. Molding mechanism; 31. Second frame; 32. Accommodating box;
[0026] 4. Forming mechanism; 41. Moving assembly; 411. Fourth frame; 412. First guide rail; 413. First slider; 414. Second guide rail; 415. Second slider; 416. Third guide rail; 417. Connecting plate; 42. Forming clamp; 421. Cavity; 422. First base; 423. First clamping member; 424. Thermal deformation plate; 43. Grasping clamp; 431. Second base; 432. Second clamping member; 4321. Clamping slot; 433. Second driving member. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] References to "one embodiment", "some embodiments" or "an embodiment" described in the specification of this application mean that a particular feature, structure or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application. Thus, the phrases "in one embodiment", "in some other embodiments", "in some other embodiments", etc., which appear at different places in this specification, do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. In addition, in one or more embodiments, particular features, structures or characteristics may be combined in any suitable manner.
[0031] Rebar is a metal material commonly used in concrete structures. It is widely used in construction, bridges, roads, tunnels and other engineering fields. In the production process of hot-rolled ribbed steel, due to the influence of many comprehensive factors such as uneven temperature, uneven size, unreasonable mill reduction before finished products, unreasonable mill reduction after finished products, roll wear, uneven cooling water of the mill, etc., the longitudinal and transverse rib dimensions of the ribbed steel often exceed the standard, resulting in a low yield rate, a low comprehensive qualified rate, and increased production costs. Therefore, it is usually necessary to perform precision testing on the steel bars after they are processed. Through precision testing, deviations in the processing process can be discovered and corrected in a timely manner to ensure the accuracy and consistency of the steel bars, thereby improving the overall construction quality.
[0032] In the related art, the precision detection method is to cut a small section from the finished steel bar as a sample, and use a detection mechanism to detect the longitudinal dimension of the sample, the transverse rib dimension, etc., to determine whether the steel bar is qualified, so as to promptly discover and correct deviations in the processing process. The above method requires the length of the finished steel bar to be longer than the standard length so that the length of the steel bar after the sample is cut meets the requirements, which will make the production cost of the steel bar higher; and the above method requires waiting for the finished steel bar to cool on the cooling bed before sampling at the cold shearing place or manually sampling on the cooling bed. In this way, when it is found that the product size exceeds the standard, a batch of defective products has already been produced, which will result in a large number of defective products and a high production cost of the steel bar.
[0033] In view of the above problems, an embodiment of the present application provides a steel bar processing accuracy detection device, which aims to solve the problem of high production cost of steel bars.
[0034] In order to illustrate the technical solution of the present application, a description is given below with reference to specific drawings and embodiments.
[0035] Please refer to Figure 1 An embodiment of the present application provides a steel bar processing accuracy detection device, including a transmission mechanism 1, a detection mechanism 2, a forming mechanism 3 and a shaping mechanism 4.
[0036] The transmission mechanism 1 is used to drive the finished steel bars to move along a first direction (such as the X direction in the figure); the detection mechanism 2 is arranged on one side of the transmission mechanism 1; the forming mechanism 3 is arranged on one side of the transmission mechanism 1, and the forming mechanism 3 is provided with a forming mud material; the shaping mechanism 4 includes a moving component 41 and a shaping clamp 42, the shaping clamp 42 is connected to the driving end of the moving component 41, and the shaping clamp 42 can enclose to form a cavity 421, and driven by the moving component 41, the shaping clamp 42 is used to clamp the finished steel bars; driven by the moving component 41, the shaping clamp 42 can also move to the shaping mechanism 3 and grab the forming mud material, and the forming mud material is formed into a detection sample in the cavity 421; driven by the moving component 41, the shaping mechanism 4 can also place the detection sample on the detection mechanism 2.
[0037] In the steel bar processing accuracy detection device provided in the embodiment of the present application, the shaping clamp 42 is similar to a mold, and after clamping the finished steel bar, a cavity 421 adapted to the outer contour of the finished steel bar is formed in the shaping clamp 42, so that the outer contour of the test sample formed in the cavity 421 is consistent with the outer contour of the finished steel bar, thereby eliminating the need to cut off part of the steel bar, thereby reducing the production cost of the steel bar. In addition, the steel bar processing accuracy detection device of the embodiment of the present application can detect and feedback in time after the finished steel bar leaves the hot rolling mill, so as to timely discover and correct deviations in the processing process, control the number of defective products, and reduce the production cost of the steel bar.
[0038] It should be noted that the steel billet is difficult to deform and process at room temperature, and is generally heated to 1100℃-1250℃ for rolling. The end temperature of hot rolling is generally 800℃-900℃, and then cooled in air.
[0039] In some embodiments, the shaping clamp 42 is made of a heat-deformable material, and the inner side wall of the cavity 421 can change according to the outer contour of the finished steel bar. The temperature of the finished steel bar output from the hot rolling mill is relatively high (the temperature is between 800°C and 900°C), so after the shaping clamp 42 clamps the finished steel bar, the temperature of the shaping clamp 42 will rise to a temperature greater than the thermal deformation temperature of the shaping clamp 42, so that the inner side wall of the cavity 421 in the shaping clamp 42 can change according to the outer contour of the finished steel bar. After the shaping clamp 42 releases the finished steel bar, the temperature of the shaping clamp 42 drops to a temperature less than the thermal deformation temperature of the shaping clamp 42, so that the inner side wall of the cavity 421 in the shaping clamp 42 is fixed and not easy to change.
[0040] In the above embodiment, the material of the shaping clip 42 can be metal, plastic or other materials with a thermal deformation temperature between 700° C. and 900° C.
[0041] The steel bar processing accuracy detection device of the embodiment of the present application is arranged at the discharge port of the hot rolling mill. After the finished steel bars are formed, the steel bars are transmitted to the transmission mechanism 1 and are transmitted on the transmission mechanism 1.
[0042] Before the shaping clamp 42 clamps the finished steel bar, the moving component 41 drives the shaping clamp 42 to move in the first direction, and the moving speed of the shaping clamp 42 is equal to the transmission speed of the transmission mechanism 1, so as not to affect the transmission speed of the finished steel bar when the shaping clamp 42 clamps the finished steel bar, and after the shaping clamp 42 clamps the finished steel bar, the shaping clamp 42 and the finished steel bar are relatively still, so that the shape of the cavity 421 formed in the shaping clamp 42 clamped on the finished steel bar is only related to the outer contour of the finished steel bar, so that the outer contour of the final test sample is consistent with the outer contour of the finished steel bar, which can improve the detection accuracy of the steel bar processing accuracy detection device of the embodiment of the present application.
[0043] After the shaping clamp 42 clamps the finished steel bar for the first preset period of time (after the inner wall of the cavity 421 in the shaping clamp 42 is completely attached to the outer surface of the finished steel bar), the shaping clamp 42 releases the finished steel bar, and the moving component 41 drives the shaping clamp 42 to move to the forming mechanism 3, and the shaping clamp 42 clamps part of the molding mud in the forming mechanism 3. The moving component 41 drives the shaping clamp 42 to move to the testing mechanism 2, and the shaping clamp 42 continues to clamp the molding mud for a second preset period of time. After the molding mud is solidified in the cavity 421 to be formed into a test sample (the shape, outer contour and size of the test sample are consistent with the finished steel bar), the shaping clamp 42 releases the test sample and places the test sample on the testing mechanism 2.
[0044] The testing mechanism 2 tests the test sample and outputs the size of the test sample (diameter, angle between the transverse rib and the axial direction of the test sample, width of the transverse rib, etc.), and compares the size of the test sample with the theoretical size of the finished steel bar; if the difference between the size of the test sample and the theoretical size of the finished steel bar is outside the error range, the finished steel bar on the transmission mechanism 1 is identified as unqualified and subsequently moved to the scrap area by manual or automatic equipment; if the difference between the size of the test sample and the theoretical size of the finished steel bar is within the error range, the finished steel bar on the transmission mechanism 1 is identified as qualified and subsequently moved to the finished product area by manual or automatic equipment.
[0045] It should be noted that the specific duration of the first preset time period can be adjusted according to the material of the selected shaping clip 42, and is not specifically limited here.
[0046] It should be noted that the finished steel bar is relatively long. In order to reduce the width of the transmission mechanism 1, the finished steel bar moves along the axial direction of the finished steel bar on the transmission mechanism 1. After the shaping clamp 42 clamps the finished steel bar, the mold cavity 421 in the shaping clamp 42 is a through hole that penetrates in the first direction. After the shaping clamp 42 clamps the molding clay, the molding clay can be formed in the mold cavity 421 into a test sample that extends axially in the first direction.
[0047] Optionally, the molding clay can be an amorphous refractory material, which is a mixture of refractory aggregates and powders with different particle sizes, binders, plasticizers, and plasticizers. Specifically, the molding clay is a clay or clay blank with plasticity, which is easy to deform without cracking when an appropriate external force is applied; and the clay or clay blank no longer deforms after the stress is eliminated.
[0048] Optionally, the materials of the molding mud include semi-silica, clay, high-alumina, zircon, carbon, etc.
[0049] Specifically, both plasticizers and plasticizing materials can improve the plasticity of the mud. Optionally, the plasticizing material can be high-plasticity clay. Optionally, the plasticizer can be carboxymethyl cellulose, dextrin, lignin sulfonate, etc.
[0050] Specifically, the binder helps the clay material to be formed and maintain its shape. Optionally, the binder can be plastic clay, phosphoric acid, aluminum dihydrogen phosphate, aluminum sulfate, etc.
[0051] It should be noted that the specific duration of the second preset time period can be adjusted according to the material of the selected molding clay, and is not specifically limited here.
[0052] It should be noted that the finished steel bars on the transmission assembly may roll, and the side wall of the cavity 421 on the side of the rolling direction of the finished steel bars will be subject to impact force. The shape of the cavity 421 is affected not only by the outer contour of the finished steel bars but also by the impact force of the finished steel bars, resulting in the shape of the cavity 421 being incompatible with the outer contour of the finished steel bars, making the outer contour of the final test sample inconsistent with the outer contour of the finished steel bars, thereby affecting the detection accuracy of the steel bar processing accuracy detection device of the embodiment of the present application.
[0053] Please refer to Figure 1 In some embodiments, the shaping mechanism 4 further includes a grabbing clamp 43 , and in the first direction, the grabbing clamp 43 is disposed on one side of the shaping clamp 42 .
[0054] In the above embodiment, the gripping clamp 43 can fix the finished steel bar to prevent the finished steel bar from rolling, so that the shape of the cavity 421 formed in the shaping clamp 42 clamped on the finished steel bar is only related to the outer contour of the finished steel bar, so that the outer contour of the final test sample is consistent with the outer contour of the finished steel bar, which can improve the detection accuracy of the steel bar processing accuracy detection device of the embodiment of the present application.
[0055] Specifically, before the shaping clamp 42 is clamped on the finished steel bar, the grabbing clamp 43 is first used to clamp the finished steel bar to fix the position of the finished steel bar.
[0056] Please refer to Figure 1 In some embodiments, at least two grabbing clips 43 are provided, and at least two grabbing clips 43 are respectively arranged on opposite sides of the shaping clip 42 .
[0057] Through the above arrangement, at least two gripping clamps 43 are used to clamp the finished steel bar, so that the position of the finished steel bar can be fixed more stably to prevent the finished steel bar from rolling. At least two gripping clamps 43 are respectively arranged on opposite sides of the shaping clamp 42, so that the part of the finished steel bar clamped by the shaping clamp 42 can be fixed more stably.
[0058] Please refer to Figure 2 In some embodiments, the molding clamp 42 includes a first base 422, two first clamping members 423, and two thermal deformation plates 424. The first base 422 is connected to the driving end of the moving component 41. The two first clamping members 423 are arranged opposite to each other, and the two first clamping members 423 can be rotatably arranged on the first base 422. The rotating axis of the first clamping member 423 is parallel to the first direction. Each thermal deformation plate 424 is respectively connected to a clamping member. The two thermal deformation plates 424 are arranged opposite to each other, and the two thermal deformation plates 424 enclose a cavity 421.
[0059] In the above embodiment, during the process of the shaping clamp 42 clamping the finished steel bar, the two first clamping members 423 rotate relative to the first base 422 and move away from each other, and the moving assembly 41 drives the shaping clamp 42 to approach the finished steel bar, so that the two thermally deformable plates 424 are located on opposite sides of the finished steel bar in the radial direction, and the two first clamping members 423 rotate relative to the first base 422 and move closer to each other, so that the two thermally deformable plates 424 are wrapped around the periphery of the finished steel bar and fit the outer contour of the finished steel bar, so that the shape of the side wall of the cavity 421 is consistent with the outer contour of the finished steel bar.
[0060] Through the above arrangement, when the thermal deformation capacity of the thermal deformation plate 424 decreases due to long-term use, it is only necessary to replace the new thermal deformation plate 424 without replacing the entire forming clamp 42, thereby reducing the maintenance cost and use cost of the steel bar processing accuracy detection device of the embodiment of the present application.
[0061] Specifically, the shaping clamp 42 also includes a first driving member (not shown in the figure), the driving end of the first driving member is slidably arranged on the first base 422, and the driving end of the first driving member is rotatably connected to the first clamping member 423. When the driving end of the first driving member moves relative to the first base 422 in a direction close to the transmission mechanism 1, the two first bases 422 rotate relative to the first base 422 and move away from each other. When the driving end of the first driving member moves relative to the first base 422 in a direction away from the transmission mechanism 1, the two first bases 422 rotate relative to the first base 422 and move closer to each other.
[0062] Optionally, the first driving member may be a cylinder.
[0063] Please refer to Figure 3In some embodiments, the gripper 43 includes a second base 431 and two second clamping members 432. The second base 431 is connected to the driving end of the moving component 41. The two second clamping members 432 are arranged opposite to each other, and the two second clamping members 432 can be rotatably arranged on the second base 431. The rotating axes of the second clamping members 432 are parallel to the first direction, and the two second clamping members 432 can be rotated relative to the second base 431 until the second clamping members 432 clamp the finished steel bars.
[0064] In the above embodiment, during the process of the grasping clamp 43 clamping the finished steel bar, the two second clamping members 432 rotate relative to the second substrate and move away from each other, and the moving assembly 41 drives the grasping clamp 43 to approach the finished steel bar, so that the two second clamping members 432 are located on opposite sides of the finished steel bar in the radial direction, and the two second clamping members 432 rotate relative to the second substrate and move closer to each other, so that the two second clamping members 432 can clamp the finished steel bar.
[0065] Specifically, the gripper 43 also includes a second driving member 433, a driving end of which is slidably disposed on the second substrate, and the driving end of the second driving member 433 is rotatably connected to the first clamping member 423. When the driving end of the second driving member 433 moves relative to the second substrate in a direction approaching the transmission mechanism 1, the two second substrates rotate relative to the second substrate and move away from each other. When the driving end of the second driving member 433 moves relative to the second substrate in a direction away from the transmission mechanism 1, the two second substrates rotate relative to the second substrate and move closer to each other.
[0066] Optionally, the second driving member 433 may be a cylinder.
[0067] Please refer to Figure 3 In some embodiments, a clamping groove 4321 is provided on the second clamping member 432, and the second clamping member 432 can be rotated relative to the second base 431 until the clamping groove 4321 is attached to the finished steel bar.
[0068] Through the above arrangement, after the clamp 43 clamps the finished steel bar, the finished steel bar fits against the side wall of the clamping groove 4321, which can increase the contact area between the finished steel bar and the clamp 43 to reduce the pressure of the second clamp 432 on the finished steel bar, thereby reducing the damage of the second clamp 432 to the finished steel bar.
[0069] Please refer to Figure 1 In some embodiments, the transmission mechanism 1 includes a first frame 11 and a plurality of transmission rollers 12 , the plurality of transmission rollers 12 are spaced apart in a first direction, and the transmission rollers 12 are rotatably disposed on the first frame 11 .
[0070] In the above embodiment, the rotation of the transmission roller 12 can drive the finished steel bar to move, and the transmission roller 12 is in linear contact with the finished steel bar, so that part of the finished steel bar is vacated between two adjacent transmission rollers 12, thereby facilitating the gripping clamp 43 and the shaping clamp 42 to clamp the finished steel bar.
[0071] Please refer to Figure 1 In some embodiments, the molding mechanism 3 includes a second frame 31 and a containing box 32. The second frame 31 is arranged on one side of the first frame 11. The containing box 32 is arranged on the second frame 31, and molding mud is placed in the containing box 32. In a direction perpendicular to the axial direction of the conveying roller 12 and the first direction, the box mouth of the containing box 32 is flush with the conveying roller 12.
[0072] Specifically, the axial direction of the transmission roller 12 is parallel to the Y direction in the figure, and the direction perpendicular to the axial direction of the transmission roller 12 and the first direction is the Z direction in the figure.
[0073] In the above embodiment, the box opening of the containing box 32 is flush with the conveying roller 12. When the shaping clamp 42 releases the finished steel bar, it moves to the box opening of the containing box 32 in the Y direction, and then moves into the containing box 32 in the direction opposite to the Z direction to clamp the molding mud material, which can simplify the moving path of the moving component 41.
[0074] Please refer to Figure 1 In some embodiments, the detection mechanism 2 includes a third frame 21, a loading platform 22 and a detection component 23. The third frame 21 is arranged on one side of the first frame 11, the loading platform 22 is arranged on the third frame 21, the loading platform 22 is used to place the detection sample, and the detection component 23 is arranged on the third frame 21 or on the loading platform 22.
[0075] Optionally, the detection component 23 may be a visual detection component 23 or a laser detection component 23 .
[0076] Please refer to Figure 1 In some embodiments, in a direction perpendicular to both the axial direction of the transport roller 12 and the first direction, the support platform 22 is flush with the box opening of the accommodating box 32 .
[0077] Optionally, the forming mechanism 3 and the detecting mechanism 2 are spaced apart in the X direction.
[0078] In the above embodiment, the support platform 22 is flush with the box opening of the containing box 32. After the shaping clamp 42 clamps the molding clay, it moves to the box opening of the containing box 32 in the Z direction, and then moves to the support platform 22 in the X direction, which can simplify the moving path of the moving component 41.
[0079] Optionally, the forming mechanism 3 and the detecting mechanism 2 are spaced apart in the Y direction.
[0080] In the above embodiment, the supporting platform 22 is flush with the box opening of the containing box 32. After the shaping clamp 42 clamps the molding clay, it moves to the box opening of the containing box 32 in the Z direction, and then moves to the supporting platform 22 in the Y direction, which can simplify the moving path of the moving component 41.
[0081] Please refer to Figure 4 Specifically, the moving assembly 41 is a three-axis module. The moving assembly 41 includes a fourth frame 411, a first guide rail 412, a first slider 413, a second guide rail 414, a second slider 415, a third guide rail 416 and a connecting plate 417. The first guide rail 412 is arranged on the fourth frame 411, the first guide rail 412 extends in the X direction, the first slider 413 can be slidably arranged on the first guide rail 412 along the X direction, the second guide rail 414 extends in the Y direction, and the second guide rail 414 can be slidably arranged on the first slider 413 along the Y direction, the second slider 415 is arranged on the second guide rail 414, the third guide rail 416 extends in the Z direction, and the third guide rail 416 can be slidably arranged on the second slider 415 along the Z direction, the connecting plate 417 is arranged on the third guide rail 416, and the shaping clamp 42 and the grabbing clamp 43 are both arranged on the connecting plate 417.
[0082] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A steel bar processing accuracy detection device, characterized in that: include: A transmission mechanism, used for driving the finished steel bars to move along a first direction; A detection mechanism, arranged on one side of the transmission mechanism; A molding mechanism is arranged on one side of the transmission mechanism, and molding clay is arranged in the molding mechanism; The shaping mechanism comprises a moving component and a shaping clamp, wherein the shaping clamp is connected to the driving end of the moving component, and the shaping clamp can enclose a cavity. Driven by the moving component, the shaping clamp is used to clamp the finished steel bar; driven by the moving component, the shaping clamp can also move to the shaping mechanism and grab the shaping mud, and the shaping mud is formed into a test sample in the cavity; driven by the moving component, the shaping mechanism can also place the test sample on the test mechanism.
2. The steel bar processing accuracy detection device according to claim 1, characterized in that: The shaping mechanism further comprises a grasping clamp, and in the first direction, the grasping clamp is arranged on one side of the shaping clamp.
3. The steel bar processing accuracy detection device according to claim 2, characterized in that: At least two of the grabbing clamps are provided, and at least two of the grabbing clamps are respectively arranged on two opposite sides of the shaping clamp.
4. The steel bar processing accuracy detection device according to any one of claims 1 to 3, characterized in that: The molding clamp includes a first base, two first clamping members, and two thermally deformable plates. The first base is connected to the driving end of the movable component. The two first clamping members are arranged opposite to each other, and the two clamping members can be rotatably arranged on the first base. The rotating axis of the first clamping member is parallel to the first direction. Each of the thermally deformable plates is connected to one of the clamping members, and the two thermally deformable plates are arranged opposite to each other, and the two thermally deformable plates enclose the molding cavity.
5. The steel bar processing accuracy detection device according to claim 2 or 3, characterized in that: The grabber includes a second base and two second clamping members, the second base is connected to the driving end of the moving assembly, the two second clamping members are arranged opposite to each other, and the two second clamping members can be rotatably arranged on the second base, the rotating shaft of the second clamping member is parallel to the first direction, and the two second clamping members can be rotated relative to the second base until the second clamping members clamp the finished steel bars.
6. The steel bar processing accuracy detection device according to claim 5, characterized in that: The second clamping member is provided with a clamping through groove, and the second clamping member can be rotated relative to the second base until the clamping through groove fits the finished steel bar.
7. The steel bar processing accuracy detection device according to any one of claims 1 to 3, characterized in that: The transmission mechanism includes a first frame and a plurality of transmission rollers. The plurality of transmission rollers are distributed at intervals in the first direction, and the transmission rollers are rotatably arranged on the first frame.
8. The steel bar processing accuracy detection device according to claim 7, characterized in that: The molding mechanism includes a second frame and a containing box, the second frame is arranged on one side of the first frame, the containing box is arranged on the second frame, and the molding clay is placed in the containing box, and the box opening of the containing box is flush with the conveying roller in a direction perpendicular to the axial direction of the conveying roller and the first direction.
9. The steel bar processing accuracy detection device according to claim 8, characterized in that: The detection mechanism includes a third frame, a carrying platform and a detection component. The third frame is arranged on one side of the first frame, the carrying platform is arranged on the third frame, the carrying platform is used to place the detection sample, and the detection component is arranged on the third frame or on the carrying platform.
10. The steel bar processing accuracy detection device according to claim 9, characterized in that: In a direction perpendicular to the axial direction of the transmission roller and the first direction, the bearing platform is flush with the box opening of the accommodating box.