Tower tray support ring levelness detection tool

By designing a tower tray support ring level detection tool, using arc plates, pulleys and spacing adjustment mechanisms, the problem of low detection efficiency in the prior art is solved, and the rapid and accurate detection of the tower tray support ring level is achieved.

CN222895732UActive Publication Date: 2025-05-23ZHANGHUAJI SUZHOU HEAVY EQUIP CO LTD
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Patent Information

Application Number
CN202421958676.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-23
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, the horizontal detection efficiency of tower tray support ring is low, mainly because workers need to manually use rulers for measurement, which is inefficient.

Method used

A tower tray support ring horizontal detection tool is designed, including a first arc plate, a second arc plate, a pulley and a spacing adjustment mechanism. The spacing between the first arc plate and the second arc plate is adjustable through the adjustment rod, which is suitable for tower devices of different specifications.

Benefits of technology

By adopting this testing tool, the efficiency of tower tray support ring level detection can be greatly improved, the structure is simple and the installation is convenient, and it is suitable for tower gears of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a levelness detection tool for a tray support ring, which comprises a first arc-shaped plate and a second arc-shaped plate, a first pulley is arranged on the first arc-shaped plate, a second pulley is arranged on the second arc-shaped plate, and at least one distance adjusting mechanism is arranged between the first arc-shaped plate and the second arc-shaped plate. The distance adjusting mechanism comprises a first threaded seat, a first stud, a second threaded seat, a second stud and an adjusting rod, and one end of the adjusting rod is arranged on the first stud in a sleeving mode and provided with a first internal thread matched with an external thread of the first stud; the other end of the adjusting rod is arranged on the second stud in a sleeving mode and provided with a second internal thread matched with the external thread of the second stud, one of the external thread of the first stud and the external thread of the second stud is a left-hand thread, and the other one of the external thread of the first stud and the external thread of the second stud is a right-hand thread; and the thread turning directions of the first internal thread and the second internal thread at the two ends of the adjusting rod are respectively matched with the thread turning directions of the corresponding studs, so that the detection efficiency is greatly improved.
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Description

[Technical field]

[0001] The utility model relates to the field of towers, in particular to a tool for detecting the horizontality of a tower plate support ring. [Background technology]

[0002] The tower is a process equipment with a cylindrical welded structure, which consists of a cylinder, a head (or cover) and a support. It is a non-standard equipment designed and manufactured specifically for a certain production process requirement. The tower is an upright equipment used for chemical unit operations such as distillation, purification, absorption, and rectification, and is widely used for mass transfer and heat transfer between gas-liquid and liquid-liquid phases. The tower is divided into two categories according to its structure: plate tower and packed tower. A certain number of trays are provided in the plate tower, and the gas contacts the liquid layer on the tray in the form of bubbling or spraying for material transfer. The horizontality of the tray affects the horizontality of the liquid layer on the tray. Otherwise, the tray is tilted, the thickness of the liquid layer is uneven, and the gas phase cannot pass through the liquid layer evenly, resulting in low mass transfer efficiency. In order to support several tower plates in the cylinder, several parallel tower plate support rings are usually welded on the inner wall of the cylinder, and the horizontality of the tower plate support ring will directly determine the horizontality of the tower plate. We found in daily work that the tower plate support ring is often welded obliquely, so that its horizontality cannot be guaranteed. In the prior art, workers usually measure along the section between two tower plate support rings with a ruler to judge its horizontality. We found that this detection method has low detection efficiency.

[0003] Therefore, it is necessary to provide a tower plate support ring horizontality detection tool that solves the above technical problems. [Utility Model Content]

[0004] In order to solve the above problems, the purpose of the utility model is to provide a tower plate support ring horizontality detection tooling which can improve the detection efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a tower plate support ring horizontality detection tool, comprising: a first arc plate and a second arc plate arranged parallel to the first arc plate, at least two first pulleys are arranged on the first arc plate, at least two second pulleys are arranged on the second arc plate, at least one spacing adjustment mechanism is arranged between the first arc plate and the second arc plate, and the spacing adjustment mechanism comprises: a first threaded seat welded to the first arc plate, a first stud installed in the first threaded seat, a second threaded seat welded to the second arc plate, and a first stud installed in the second threaded seat The second stud and the adjusting rod for connecting the first stud and the second stud, the adjusting rod being hollow, one end of the adjusting rod being sleeved on the first stud and provided with a first internal thread matching the external thread of the first stud, the other end of the adjusting rod being sleeved on the second stud and provided with a second internal thread matching the external thread of the second stud, one of the external thread of the first stud and the external thread of the second stud being a left-hand thread and the other being a right-hand thread, and the thread rotation directions of the first internal thread and the second internal thread located at both ends of the adjusting rod respectively match the thread rotation directions of the corresponding studs.

[0006] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: a pry bar through hole is provided on the adjustment rod.

[0007] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the first arc plate, the second arc plate and the spacing adjustment mechanism are all made of alloy steel.

[0008] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the first pulley is installed on the inner side of the first arc plate through a first fixing member, the second pulley is installed on the inner side of the second arc plate through a second fixing member, and the first pulley is arranged opposite to the second pulley.

[0009] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the first fixing member and the second fixing member are both hexagonal studs.

[0010] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the first threaded seat is welded to the inner side of the first arc-shaped plate, and the second threaded seat is welded to the inner side of the second arc-shaped plate.

[0011] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the diameter of the adjustment rod is greater than 20 mm.

[0012] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the number of the spacing adjustment mechanisms is three.

[0013] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the number of the first pulleys is two.

[0014] Preferably, a tower plate support ring horizontality detection tool in the utility model is further configured as follows: the number of the second pulleys is two.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the tower plate support ring horizontality detection tooling in the utility model has a simple structure and is easy to install. By arranging an adjusting rod, the distance between the first arc plate and the second arc plate can be adjusted, so that it can be suitable for detecting towers of different specifications. By adopting the detection tooling in the utility model to detect the horizontality of the tower plate support ring, the detection efficiency can be greatly improved.

Brief Description of the Drawings

[0016] Figure 1 It is a structural schematic diagram of the horizontality detection tooling of the tower plate support ring in the utility model.

[0017] Figure 2 For along Figure 1 Schematic diagram of the cross-sectional structure along line AA shown.

[0018] Figure 3 It is a structural schematic diagram of the first arc-shaped plate in the utility model.

[0019] Figure 4 It is a structural schematic diagram of the first threaded seat in the utility model.

[0020] Figure 5 It is a structural schematic diagram of the adjusting rod in the utility model.

[0021] Figures 1 to 5 In: 1. first arc plate, 2. second arc plate, 3. first pulley, 4. second pulley, 5. first fixing member, 6. second fixing member, 7. spacing adjustment mechanism, 70. first threaded seat, 71. first stud, 72. second threaded seat, 73. second stud, 74. adjusting rod, 740. pry bar perforation, 741. first internal thread, 742. second internal thread. [Specific implementation method]

[0022] The following is a further detailed description of a tower plate support ring horizontality detection tooling of the utility model through specific embodiments.

[0023] Ginseng Figures 1 to 5As shown, a tool for detecting the horizontality of a tower plate support ring comprises: a first arc plate 1 and a second arc plate 2 arranged in parallel with the first arc plate 1. The reason why the utility model designs the first arc plate 1 and the second arc plate 2 as an arc structure instead of a straight plate structure is mainly based on the following considerations: since the barrel of the tower is a cylinder, when the detection tool moves between two adjacent tower plate support rings, the shapes of the first arc plate 1 and the second arc plate 2 can just match the cylinder, thereby reducing the interference between the two. The first arc plate 1 is provided with at least two first pulleys 3, and the second arc plate 2 is provided with at least two second pulleys 4. In this embodiment, the number of the first pulleys 3 is two, and the number of the second pulleys 4 is also two. The first pulley 3 is installed on the inner side of the first arc plate 1 through the first fixing member 5, and the second pulley 4 is installed on the inner side of the second arc plate 2 through the second fixing member 6. The first pulley 3 and the second pulley 4 are arranged opposite to each other. In this embodiment, the first fixing member 5 and the second fixing member 6 are both hexagonal studs.

[0024] At least one spacing adjustment mechanism 7 is provided between the first curved plate 1 and the second curved plate 2. In this embodiment, the number of the spacing adjustment mechanisms 7 is three, and each spacing adjustment mechanism 7 includes: a first threaded seat 70 welded to the inner side of the first curved plate 1, a first stud 71 installed in the first threaded seat 70, a second threaded seat 72 welded to the inner side of the second curved plate 2, a second stud 73 installed in the second threaded seat 72, and an adjustment rod 74 for connecting the first stud 71 and the second stud 73. The adjustment rod 74 is hollow and provided with a pry bar through hole 740. When working, the pry bar is inserted into the pry bar through hole 740 of the adjustment rod 74 to drive the adjustment rod 74 to rotate. The diameter of the adjustment rod 74 is greater than 20 mm, so as to ensure that it has sufficient structural strength. When the adjusting rod 74 is in the state of being rotated, the first screw thread 741 of the locking lever 74 is locked and the locking lever 74 is locked. In this embodiment, the first arc plate 1, the second arc plate 2 and the spacing adjustment mechanism 7 are all made of alloy steel, and thus have high structural strength.

[0025] The working principle of the tower tray support ring level detection tooling in the utility model is as follows: during detection, the detection tooling in the utility model is placed between the two tower tray support rings, so that the pulley of the detection device is supported on the inner wall of the cylinder between the two tower tray support rings, and then the crowbar is inserted into the crowbar through hole 740 of the adjustment rod 74, and then the crowbar is rotated to drive the adjustment rod 74 to rotate, and the rotation of the adjustment rod 74 drives the first stud 71 and the second stud 73 to extend outward synchronously and finally makes the first arc plate 1 and one of the tower tray support rings The side walls of the rings are abutted against each other, so that the second arc plate 2 is abutted against the side wall of another tower plate support ring, and then the detection device is slid back and forth along the circumference of the tower plate support ring. If the detection tooling can pass through the entire circumference of the tower plate support ring relatively smoothly, it means that the horizontality of the two adjacent tower plate support rings meets the design requirements, and then the next group is detected. If the detection tooling is stuck when passing through the circumference of the tower plate support ring, it means that the horizontality of the two adjacent tower plate support rings cannot meet the design requirements and needs to be repaired.

[0026] To sum up, the tower plate support ring horizontality detection tooling in the utility model has a simple structure and is easy to install. By setting an adjusting rod, the distance between the first arc plate 1 and the second arc plate 2 can be adjusted, so that it can be suitable for detecting towers of different specifications. By using the detection tooling in the utility model to detect the horizontality of the tower plate support ring, the detection efficiency can be greatly improved.

[0027] The above-mentioned embodiments are only illustrative of the principles and effects of the invention of the utility model, as well as some embodiments of its application, and are not intended to limit the invention of the utility model. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the invention, and these all fall within the scope of protection of the invention.

Claims

1. A tool for detecting the horizontality of a tower plate support ring, characterized in that: include:

14. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 13, wherein the two said adjusting blocks are pivotally connected to each other with a bolt, and the bolt has a round shank to contact with the two said adjusting blocks. The bolt has a round shank to contact with the two said adjusting blocks. The bolt has a round shank to contact with the two said adjusting blocks.

2. A tool for detecting the horizontality of a tray support ring according to claim 1, characterized in that: The adjusting rod is provided with a pry bar through hole.

3. A tool for detecting the horizontality of a tray support ring according to claim 1, characterized in that: The first arc plate, the second arc plate and the spacing adjustment mechanism are all made of alloy steel.

4. A tool for detecting the horizontality of a tower tray support ring according to claim 1, characterized in that: The first pulley is installed on the inner side of the first arc-shaped plate through a first fixing member, and the second pulley is installed on the inner side of the second arc-shaped plate through a second fixing member. The first pulley is arranged opposite to the second pulley.

5. A tool for detecting the horizontality of a tower tray support ring as claimed in claim 4, characterized in that: The first fixing member and the second fixing member are both hexagonal studs.

6. A tool for detecting the horizontality of a tray support ring according to claim 1, characterized in that: The first threaded seat is welded to the inner side of the first arc-shaped plate, and the second threaded seat is welded to the inner side of the second arc-shaped plate.

7. A tool for detecting the horizontality of a tower tray support ring according to claim 1, characterized in that: The diameter of the adjusting rod is greater than 20 mm.

8. A tool for detecting the horizontality of a tower tray support ring according to claim 1, characterized in that: The number of the spacing adjustment mechanisms is three.

9. A tool for detecting the horizontality of a tower tray support ring according to claim 1, characterized in that: The number of the first pulleys is two.

10. A tool for detecting the horizontality of a tower tray support ring according to claim 1, characterized in that: The number of the second pulleys is two.