Servo motor brake torque testing device
By designing a servo motor brake torque inspection device, and using power motors and torque sensors to achieve automated detection, the problems of low detection efficiency and easy structure damage in the prior art are solved, and the detection accuracy and practicality are improved.
Patent Information
- Application Number
- CN202421909470.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, the detection of servo motor torque mainly relies on the manual use of torque wrench, which is inefficient and easily damages the motor structure.
A servo motor brake torque inspection device is designed, including a workbench and installation components. Through the combination of load motor, pallet, pressure plate, pressure roller and other components, the power motor and torque sensor are used to achieve automatic detection.
This device can effectively improve detection efficiency and testing accuracy, avoid data instability caused by vibration and damage to the torque sensor, and improve the practicality of detection.
Smart Images

Figure CN222895834U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of servo motors, in particular to a servo motor brake torque testing device. Background Art
[0002] The motor brake is a device that can stop the motor quickly. It has the functions of braking, stopping and protecting the motor. If the motor fails or runs unstably during operation, the brake can stop the motor in time to avoid safety accidents. If the motor is installed vertically, the brake can also prevent the motor from rotating due to the gravity of the workpiece. Therefore, whether the motor brake torque is qualified plays a vital role in the safe use of the motor.
[0003] At present, the industry's detection of servo motor torque is mostly limited to manual sampling using torque wrenches, which consumes a lot of time and energy, and external forces can easily damage the appearance and structure of the motor. Therefore, this test is generally a sampling method, which is inefficient.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a servo motor brake torque testing device is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a servo motor brake torque testing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a servo motor brake torque testing device, comprising a workbench and a mounting assembly, wherein the mounting assembly is arranged at one end of the workbench, and the mounting assembly comprises a load motor, a support plate, a pressure plate, side grooves, a pressure roller, an insert block, a gasket and a fastening nut, a support plate is arranged below the load motor, and a pressure plate is arranged above the load motor, and side grooves are symmetrically provided on both sides of the support plate and the pressure plate, pressure rollers are symmetrically arranged on both sides of the load motor, and an insert block is fixed at the root of the pressure roller, a horseshoe-shaped gasket is inserted at the root of the pressure roller, and a fastening nut is threaded on the top of the pressure roller.
[0007] Furthermore, the height clearance of the support plate from the ground is adjusted by a gasket, and the size of the side groove of the support plate matches the clearance of the outer shape of the pressure roller.
[0008] Furthermore, the height gap between the pressing plate and the supporting plate is tightly matched with the load motor, and the pressing plate and the pressure roller are fixed above the matching gap by a fastening nut.
[0009] Furthermore, a torque sensor is fixed by bolts in the middle of the workbench, and couplings are connected to the rotating shafts on both sides of the torque sensor.
[0010] Furthermore, a power motor is bolted to the other end of the workbench, and the power motor transmits torque to the load motor through a torque sensor.
[0011] Furthermore, a track is fixed at one end of the workbench, and a slide seat is slidably matched at the top of the track.
[0012] Furthermore, a slot is provided on the top of the slide seat, and the slot is plugged into and matched with the plug block.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. When the utility model is in use, in order to adapt to the different center heights of different test motors, the present application can adjust the height gap between the bottom support plate of the load motor and the slide seat by adding or reducing the design of the horseshoe-shaped gasket through the setting of the installation component, so as to ensure the coaxiality of the load motor and the power motor. In addition, the load motor is placed between the bottom support plate and the top pressure plate, and the bottom plug of the pressure roller is inserted into the top slot of the slide seat and fixed by tightening nuts to achieve a stable installation of the load motor, avoid data instability caused by vibration during the test, reduce measurement accuracy and even damage the torque sensor.
[0015] 2. When the utility model is in use, the power motor and the load motor are connected to the two ends of the torque sensor through a coupling, and the dragging torque is increased by increasing the input current of the power motor until the driver detects that the dragged load motor has a rotational displacement, and records the current at this time and converts it into the output torque of the power motor. The output torque at this time is the braking torque of the brake. Through the structural design of the test bench of the present application, compared with the existing technology of manual sampling using a torque wrench, the detection efficiency and test accuracy can be effectively improved, and the practicality is stronger. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0017] Figure 2 This is a schematic diagram of the split structure of the utility model device;
[0018] Figure 3 This is a schematic diagram of the installation component structure of the utility model.
[0019] In the figure: 1. workbench; 2. torque sensor; 3. coupling; 4. power motor; 5. track; 6. slide; 7. slot; 8. mounting assembly; 801. load motor; 802. support plate; 803. pressure plate; 804. side groove; 805. pressure roller; 806. plug block; 807. gasket; 808. fastening nut. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] like Figures 1 to 3 As shown, a servo motor brake torque testing device includes a workbench 1 and a mounting assembly 8, wherein the mounting assembly 8 is arranged at one end of the workbench 1, and the mounting assembly 8 includes a load motor 801, a support plate 802, a pressure plate 803, a side groove 804, a pressure roller 805, an insertion block 806, a gasket 807 and a fastening nut 808. A support plate 802 is arranged below the load motor 801, and a pressure plate 803 is arranged above the load motor 801, and side grooves 804 are symmetrically provided on both sides of the support plate 802 and the pressure plate 803, pressure rollers 805 are symmetrically arranged on both sides of the load motor 801, and an insertion block 806 is fixed at the root of the pressure roller 805, a horseshoe-shaped gasket 807 is inserted at the root of the pressure roller 805, and a fastening nut 808 is threadedly matched with the top thread of the pressure roller 805, the support plate 802 adjusts the height clearance from the ground through the gasket 807, and the size of the side groove 804 on the side of the support plate 802 is consistent with the pressure The roller 805 has a clearance fit in shape, and the height gap between the pressure plate 803 and the support plate 802 is tightly fitted with the load motor 801, and the pressure plate 803 and the pressure roller 805 are fixed above the clearance by a fastening nut 808. In order to adapt to the different center heights of different test motors, the present application can adjust the height gap between the bottom support plate 802 of the load motor 801 and the slide 6 by increasing or decreasing the design of the horseshoe-shaped gasket 807 through the setting of the installation component 8, so as to ensure the coaxiality of the load motor 801 and the power motor 4. In addition, the load motor 801 is placed between the bottom support plate 802 and the top pressure plate 803, and the bottom plug block 806 of the pressure roller 805 is correspondingly inserted into the top slot 7 of the slide 6 and fixed by the fastening nut 808, so as to realize the stable installation of the load motor 801, avoid data instability caused by vibration during the test, reduce the measurement accuracy and even damage the torque sensor 2;
[0022] like Figure 1 to Figure 2 As shown, a torque sensor 2 is bolted to the middle of the workbench 1, and couplings 3 are connected to the rotating shafts on both sides of the torque sensor 2. A power motor 4 is bolted to the other end of the workbench 1, and the power motor 4 transmits torque to the load motor 801 through the torque sensor 2. A track 5 is fixed to one end of the workbench 1, and a slide 6 is slidably fitted on the top of the track 5. A slot 7 is provided on the top of the slide 6, and the slot 7 is plugged with the plug block 806. The power motor 4 and the load motor 801 are connected to the two ends of the torque sensor 2 through the coupling 3. By increasing the input current of the power motor 4, the dragging torque is increased until it is driven to detect that the dragged load motor 801 has a rotational displacement, and the current at this time is recorded and converted into the output torque of the power motor 4. The output torque at this time is the braking torque of the brake.
[0023] Working principle: When using this servo motor brake torque testing device, in order to adapt to the different center heights of different test motors, the present application, through the setting of the installation component 8, can adjust the height gap between the bottom support plate 802 of the load motor 801 and the slide 6 by increasing or decreasing the design of the horseshoe-shaped gasket 807, so as to ensure the coaxiality of the load motor 801 and the power motor 4. In addition, the load motor 801 is placed between the bottom support plate 802 and the top pressure plate 803, and the bottom plug 806 of the pressure roller 805 is correspondingly inserted into the top slot 7 of the slide 6 and fixed by the tightening nut 808, so as to achieve a stable installation of the load motor 801 and avoid the test process. The data is unstable due to vibration, which reduces the measurement accuracy and even damages the torque sensor 2. When in use, the power motor 4 and the load motor 801 are connected to the two ends of the torque sensor 2 through the coupling 3. By increasing the input current of the power motor 4, the dragging torque is increased until the driver detects that the dragged load motor 801 has a rotational displacement, and records the current at this time, which is converted into the output torque of the power motor 4. The output torque at this time is the braking torque of the brake. Through the structural design of the test bench of this application, compared with the existing technology of manual sampling using a torque wrench, the detection efficiency and test accuracy can be effectively improved, and the practicality is stronger.
[0024] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A servo motor brake torque testing device, characterized in that: The invention comprises a workbench (1) and a mounting assembly (8), wherein the workbench (1) is provided with a mounting assembly (8) at one end, wherein the mounting assembly (8) comprises a load motor (801), a support plate (802), a pressure plate (803), a side groove (804), a pressure roller (805), an insert block (806), a gasket (807) and a fastening nut (808), wherein a support plate (802) is provided below the load motor (801), and a pressure plate (803) is provided above the load motor (801), and side grooves (804) are symmetrically provided on both sides of the support plate (802) and the pressure plate (803), pressure rollers (805) are symmetrically provided on both sides of the load motor (801), and an insert block (806) is fixed at the root of the pressure roller (805), a horseshoe-shaped gasket (807) is inserted at the root of the pressure roller (805), and a fastening nut (808) is threadedly matched at the top of the pressure roller (805).
2. A servo motor brake torque testing device according to claim 1, characterized in that: The height clearance of the support plate (802) from the ground is adjusted by means of a gasket (807), and the size of the side groove (804) of the support plate (802) matches the clearance of the outer shape of the pressure roller (805).
3. A servo motor brake torque testing device according to claim 1, characterized in that: The height gap between the pressing plate (803) and the supporting plate (802) is tightly matched with the load motor (801), and the pressing plate (803) and the pressing roller (805) are fixed above the matching gap by a fastening nut (808).
4. A servo motor brake torque testing device according to claim 1, characterized in that: A torque sensor (2) is bolted to the middle of the workbench (1), and couplings (3) are connected to the rotating shafts on both sides of the torque sensor (2).
5. A servo motor brake torque testing device according to claim 1, characterized in that: A power motor (4) is bolted to the other end of the workbench (1), and the power motor (4) transmits torque to the load motor (801) via the torque sensor (2).
6. A servo motor brake torque testing device according to claim 1, characterized in that: A track (5) is fixed to one end of the workbench (1), and a slide seat (6) is slidably matched at the top of the track (5).
7. A servo motor brake torque testing device according to claim 6, characterized in that: A slot (7) is provided on the top of the slide seat (6), and the slot (7) is plugged into and matched with the plug block (806).